Everdure NORFOLK, DAINTREE, KIMBERLEY Instruction Manual
& MAINTENANCE INSTRUCTIONS
Models Included:
ASSEMBLY, OPERATION
FOR EVERDURE 4 BURNER GAS BARBECUES
NORFOLK
DAINTREE
KIMBERLEY
KIMBERLEY
STYLE, GRILLED TO PERFECTION
ASSEMBLY, OPERATION AND MAINTENANCE INSTRUCTIONS
FOR EVERDURE 4 BURNER GAS BARBECUE RANGE
NORFOLK, DAINTREE & KIMBERLEY OUTDOOR BARBECUES
CONTENTS
SECTION PAGE NO.
General Safety Instructions ……………… 3
Appliance Details ………………………… 4
Gas Connections …………………………. 4
Outdoor Installation Guide ……………… 5
Operating Instructions …………………… 6
Lighting Procedure ……………………….. 6
Cooking …………………………………… 7
Cleaning And Storage …………………… 8
Troubleshooting ………………………….. 9
Maintenance ………………………………. 9
Assembly Instructions …………………….. 10-28
Barbecue Accessories ……………………. 29
Warranty ………………………………….. 30-31
It is important that you retain these instructions, proof of purchase as well as
other important documents about this product for future reference.
Norfolk Daintree Kimberley
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IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT: Read the assembly instruction section and safety precautions of this booklet
carefully before removing the contents of this carton.
1. This barbecue and wok burner is for OUTDOOR USE ONLY. This appliance must NOT be used
indoors.
2. Unsupervised children or pets should not be near a barbecue while cooking or during warm up or cool
down. Ensure children or pets are kept a distance well away from the barbecue whilst it is in use.
Ensure that young children do not play with the appliance.
3. Particular care must be taken when removing the fat tray. Hot fats can cause serious injury.
4. Turn all gas valves off including cylinder after use. Do not allow build up of unburned gas.
5. Do not use this appliance for any purpose other than what it is intended for.
6. Do not move this barbecue while in use as accessible parts may be very hot.
7. People with flammable clothing such as nylon etc. should keep well away from the barbecue when it is
operating.
8. Never leave burners on high for more than 10 minutes unless actually cooking.
9. Always check for leaks when a gas cylinder is replaced or reconnected.
10. In case of fat fire turn cylinder off. Fat drip trays should be cleaned and checked before using the
barbecue. Regular cleaning should reduce the build up of fat and food residues which is combustible
and can result in a fat fire. Fat fires can be prevented with diligence in cleaning your fat tray. Damage
as a result of fat fire is not covered by your warranty and voids it.
11. For your safety and enjoyment, read all operating instructions before lighting.
12. Ensure that the product has adequate clearance from combustible materials. The appliance is designed
so that heat will not affect the trolley. All combustible materials must be kept more than 250mm from the
sides of the trolley and more than 1500mm above the cooking surface of the barbecue.
13. If the burner makes a hissing sound when lit, it may be burning inside. Turn the burner off, allow to
cool and try ignition again. Keep your barbecue protected against strong wind – if this cannot be
avoided, always check that the burners remain alight if operating the barbecue in windy conditions.
14. This appliance is not intended for use by young children or infirm persons.
15. When the wok burner is in use or is still hot, the lid must not be placed in the closed position.
16. Do not carry out any servicing on the gas manifold of the barbecue yourself – this must only be done by
authorised technicians.
17. We recommend that you regularly maintain your barbecue and keep it in good condition. This can be
achieved by following the cleaning and maintenance suggestions in this booklet.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE
DO NOT STORE CHEMICALS OR FLAMMABLE MATERIALS OR
DO NOT OPERATE THIS APPLIANCE INDOORS
DO NOT ENCLOSE THIS APPLIANCE
DO NOT OPERATE THIS APPLIANCE BEFORE READING THE
INSTRUCTION BOOKLET
SPRAY AEROSOLS NEAR THIS APPLIANCE
DO NOT LIGHT OR OPERATE WITH COVER ON
STYLE, GRILLED TO PERFECTION
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APPLIANCE DETAILS
Gas Type: Propane N.G
Burner Pressure: 2.75 kPa 0.95 kPa
Injector Diameter: Ø1.10 mm Ø1.80 mm
Heat Input: 60 MJ/ hr 60 MJ/ hr
Note: The size of the injector diameter is stamped on one of the hexagon faces (e.g. ‘180’ for
Ø1.80mm injector).
Barbecue only
Barbecue and
Trolley
LENGTH (mm) WIDTH (mm) HEIGHT (mm)
905 590 230
1575 590 1240
Front 55mm x Full width of fat tray
Rear 100mm x Full width of fat tray
Combustion air is admitted at the underside at the front and rear of the combustion chamber.
GAS CONNECTIONS
LOCAL AUTHORITY REQUIREMENTS
Check Gas Type and specifications plate on the left-hand side of the barbecue. All gas fitting work, service
and repairs can only be performed by an authorized person in accordance with AS5601 / AG601 and local
gas regulations.
NATURAL GAS
Fit the NG regulator supplied to the Barbecue manifold. The appliance can be connected to natural gas
supply using an approved 12mm flexible hose assembly connected to a bayonet fitting. Ensure all
connections are tightened with a spanner and that regulator is not fitted back to front.
Note: The burner pressure (as noted in appliance details and on data plate) must be checked after
installation by turning all burners on and measuring at the regulator outlet test point provided.
FOR PROPANE CYLINDER CONNECTION
1. To achieve the optimum performance from your Everdure Barbecue, an approved gas cylinder (POL
fitting) of 9kg capacity must be used.
2. Do not connect gas to a barbecue that is not secured in a trolley, or built into brickwork.
3. Connect the cylinder to the barbecue, via the hose and regulator. Firmly tighten joints, but do not over-
tighten. Take care not to damage the regulator fitting. Check that ALL Barbecue and Wok Burner valves
are in the Off position before opening the gas cylinder.
LEAK TESTING
1. Make sure gas control knobs are Off and turn the cylinder valve On.
2. Check for leaking joints by brushing with solution of half-liquid detergent and half water. If a leak is
present, bubbles will appear (or you may hear a hissing sound). Retightening connections can generally
repair a leaking joint. You must also check the gas hose and connection at the gas cylinder. If a leak
cannot be resolved, do not proceed.
DO NOT USE NAKED FLAME FOR LOCATING GAS LEAKS.
IF A LEAK PERSISTS CALL AN AUTHORISED GAS FITTER.
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OUTDOOR INSTALLATION GUIDE
This Appliance shall only be used in an above ground open-air situation with natural ventilation, without
stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural
convection.
This appliance
enclosed areas. The barbecue is not intended to be installed in or used on recreational vehicles (e.g. boats,
camping vans) and should not be placed close to or under any surfaces that will burn or are sensitive to heat.
Do not block/obstruct the flow of air and combustion around the barbecue housing while in use.
Any enclosure in which the appliance is used shall comply with one of the following:
• An enclosure with walls on all sides, but at least one permanent opening at ground level and no
overhead cover.
• Within a partial enclosure that includes an overhead cover and no more than two walls
• Within a partial enclosure that includes an overhead cover and more than two walls, the following
shall apply-
In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and remain
open and unrestricted.
must not be used indoors. Do not use your barbecue in garages, porches, sheds or other
(i) at least 25% of the total wall area is completely open: and
(ii) at least 30% of the remaining wall area is open and unrestricted.
Both ends open
OUTDOOR AREA – EXAMPLE 1
OUTDOOR AREA – EXAMPLE 2
Open side at
least 25% of
total wall area
30% or more in total of the
remaining wall area is open and
unrestricted.
Open side at
least 25% of
total wall area
OUTDOOR AREA – EXAMPLE 3
STYLE, GRILLED TO PERFECTION
30% or more in total of the
remaining wall area is open and
unrestricted.
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OPERATING INSTRUCTIONS
GAS TYPE AND CONSUMPTION
The barbecues are designed to operate on Propane and NG Gas (gas type must be specified at time of
purchase). Gas consumption, Pressure and Injector Orifice size are shown on the Data Plate found on the
left-hand side of the barbecue (see segment on locating your serial number in the warranty section).
GAS CONTROL KNOBS (BARBECUES AND WOK BURNERS)
The gas control knob locks in both the Off and High positions. By depressing the knob and turning anticlockwise, gas flow will gradually increase until the High position is reached. Continue turning in this
direction and gas flow will decrease until a simmer level is reached at Low. To turn gas flow off the gas
control knob must be turned clockwise from Low, depressed at High and turned until the Off position is
reached.
VAPOURISER
Prior to using the barbecue, ensure the vapouriser is in the correct position below the grill plate.
NON-VITREOUS ENAMEL CAST IRON HOT PLATES & GRILL PLATES
Prior to using the barbecue, it’s advisable to cure the cooking surface. Wash the hot plate and grill plate,
then cover with olive or vegetable oil, light all burners and leave on until oil is absorbed, then wipe with a dry
cloth. To prolong the life of your cooking plates, please follow the maintenance procedures outlined in this
instruction manual.
FAT TRAY
Prior to use check that the fat tray is clean and lined with aluminium foil.
UNDER NO CIRCUMSTANCES MUST SAND, KITTY LITTER OR FAT ABSORBENTS BE USED IN THE FAT TRAY
LIGHTING PROCEDURE
Read all operating instructions before lighting.
Open roasting hood before lighting.
Make sure all gas control knobs are in the ‘Off’ position and open cylinder
valve or connect natural gas.
LIGHTING THE BARBECUE USING THE ELECTRONIC IGNITION
The Everdure 4 burner barbecue has 1 battery operated igniter to operate the appliance. The sparker ignites
the second burner in from the right hand side. The remaining burners are ignited by a cross over channel.
Before attempting to light the barbecue, please ensure that a battery has been placed in the battery operated
igniter. To check for, and replace a battery, the black and silver cap requires removing. The cap is removed
by turning in an anti – clockwise direction. A battery can then be placed into the box and the cap replaced.
The barbecue can then be lit by the following procedure:
1. Turn the burner gas control knob to the ‘High’ position on the second burner from the right.
2. Hold down the igniter button until the burner ignites. If the burner does not light within 10 seconds, turn
gas control knob off and allow the unburned gas to dissipate before attempting ignition again. If
ignition continues to fail refer to the “Trouble Shooting” section.
3. To achieve ignition on the remaining burners turn either of the burner gas control knobs next to the lit
burner to ‘High’, and the burner will ignite from the first burner.
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Turn knob
anti-clockwise
to “Hi”
Black & Silver cap
Battery
Ignition box
Fascia Panel –
Side View
LIGHTING THE WOK BURNER USING THE ELECTRONIC IGNITION
The Wok Burner also has a 1 battery operated igniter situated at the front of the Wok Burner servery, which
has the same battery replacement procedure as the barbecue igniter. To ignite the Wok Burner, press and
hold the wok burner igniter button down, so that sparks can be seen at the brass burner. Press the gas
control knob in and turn to the High position. When the gas ignites, release the igniter button. If the burner
fails to light, turn the gas control knob to the Off position, let the gas dissipate for five minutes, and then retry. If ignition continues to fail refer to the “Trouble shooting” section.
MANUAL IGNITION
To light the barbecue manually, the fat tray is removed. Any burner can then be lit by a match from below.
Once lit, the fat tray is replaced in position.
COOKING
COOKING WITH YOUR BARBECUE PLATES
A fairly protected location is desirable for pleasant and efficient cooking. Try to keep the barbecue
sheltered from strong winds as this will drastically reduce cooking efficiency. Check frequently that the
burners remain alight when used in conditions of strong wind.
FOR VITREOUS & NON VITREOUS ENAMEL COOKING SURFACES
After ignition, run the barbecue for 10 minutes with the burners on high, to heat up the cooking area. A
little cooking fat (or oil) on the cooking surfaces will prevent sticking. Immediately after adding the oil,
place items onto the cooking surfaces. NOTE: When cooking on vitreous enamel surfaces, please ensure
that metallic or sharp objects are NOT used. Damage to plates and grills due to the use of metallic or
sharp objects will not be covered under warranty. It is recommended to use silicone cooking utensils as
these are both hygienic and withstand high temperatures.
FOR STAINLESS STEEL COOKING SURFACES
Approximately 30 minutes to 1 hour before cooking, all chilled, raw food items should be removed from the
refrigerator, as room temperature food will have a shorter cooking time and minimize warping of the
stainless steel hot plate. After ignition, run the barbecue for 5 minutes with the burners on high, to heat the
cooking area to the ideal cooking temperature (between 145-160ºC). Once this temperature has been
reached, apply a small amount of oil to both the hot plate and grill plate. Everdure recommends the use of
Canola oil, or oils with a high smoke point (such as Sunflower or Safflower). Immediately after adding the
oil, place items onto the cooking surfaces.
Turn burners down a little when full heat is not required and to LOW when not cooking. Cooking time for a
20mm thick steak cooked to medium on the char grill is approximately 15 minutes (7.5 minutes per side)
with the burners on high.
During cooking, fat and scrapings will drip through to the fat tray. Do not allow excess fat to build up in the
fat tray. Clean the fat tray and replace the aluminium foil before use.
COOKING USING THE HOOD
With the roasting hood open, ignite the two outside burners and turn to Hi, as per the barbecue instructions.
Close the roasting hood and allow 10 minutes for pre cooking time. During the 10 minutes, the roast can be
prepared. Place 2cms of water into a domestic oven proof roasting tin of maximum size 40cm x 30cm x
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5cms deep. Place a suitably sized rack into the roasting tin. Place the item to be cooked centrally onto the
rack, so that any surplus fat and grease will drip into the water. The water will also keep the food moist
during the cooking process. After the 10 minute pre heat time is complete, open the roasting hood and place
the roasting tin centrally onto the grill plate. Close the roasting hood. The whole cooking process is
controlled using the left and right hand burners to give an ideal cooking temperature. Naturally the degree
of heat required will very much depend on the weather conditions at the time of cooking.
A guide for roasting beef is to allow 30 to 50 minutes cooking time per kilogram for rare and well done
respectively. It is recommended that for evenness, the item being cooked is turned over at approximately half
way through the cooking time.
burners on Hi. This is most important as severe overheating and spoilt food will result if the two central
burners are left on Hi. This is a general guide for roasting only – please check
updated cooking guides.
AFTER COOKING
1. When finished, make sure burner control knobs are turned OFF.
2. TURN OFF THE GAS SUPPLY AT THE CYLINDER.
3. After cooking and whilst the barbecue is still warm, remove scraps from the grill with a scraper.
4. Excess fat and meat scraps can be scraped off the vapouriser by removing the grill to gain access.
WARNING: Some surfaces may still be hot – please use protective gloves.
5. Clean the fat tray and replace the aluminium foil after or before each use of the appliance.
6. Once the barbecue is cool close the roasting hood and wipe off any fat splatter from the trolley with a
clean rag.
Ensure that the centre burners remain Off, leaving only the two outside
www.everdure.com for any
CLEANING & STORAGE
CLEANING
Before cleaning, ensure the appliance has cooled and is safe to touch. Painted surfaces can be cleaned
using a mild household detergent or cleaner and a clean cloth (do not use scourers or harsh detergents). It
is advisable to test cleaners on a small section of the appliance first. The brass burner and spill bowl of the
wok burner can be cleaned by removing the trivet. NEVER use paint thinners or similar solvents for cleaning
and NEVER pour cold water over hot surfaces. Over time, stainless steel will be affected by “tea staining” or
“bronzing” (brown discoloration of stainless steel). This can be reduced by washing the surface with mild
detergent and warm water, followed by rinsing with clean cold water. Dry the surface afterwards.
For vitreous enamel and stainless steel cooking surfaces only: Starting from cold, pre-heat the cooking
surfaces for 5 minutes (do not overheat, as this can make them difficult to clean). During this 5 minutes,
carefully remove any excess oil with paper towels or a cotton rag. After the 5 minutes warm up, turn off the
burners, and carefully clean with soapy water and a mild scourer, rinsing the scourer occasionally. Finish
by cleaning with a damp paper towel or damp cotton cloth.
WARNING! The surfaces of the plates will be hot. Please ensure protective gloves are worn.
STORAGE
When the appliance is not in use, the cylinder valve must be turned OFF, the appliance and the cylinder
together must be stored outdoors in a well ventilated area. However it is permissible to store the appliance
(but not the cylinder) indoors. Ensure a small amount of fat or oil is on the barbecue plates to prevent rust.
WARNING: STORE CYLINDER IN A WELL VENTILATED AREA OUT OF REACH OF CHILDREN
When the gas cylinder is disconnected, replace the plug or cap on the valve outlet.
For extended storage it is suggested that the primary air port of the burners be covered against the
penetration of insects or vermin. Spiders and small insects can spin webs or nest in the burner rails/tubes,
which could lead to obstruction in the gas and air flow, resulting in a fire in an around the burner
rails/tubes. This type of fire is called a flash-back and can cause serious damage to your barbecue and
create an unsafe operating condition.
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STYLE, GRILLED TO PERFECTION
To prevent this, regularly inspect and clean the burners. A barbecue cover can be placed over the
appliance for extra protection, and to reduce this.
TROUBLESHOOTING
Burner will not ignite when using the igniter:
Cylinder valve is not on Turn cylinder valve on
Cylinder is empty Replace with a full cylinder
Igniter button is not working Check battery.
Igniter is not sparking Remove plate and visually check ignition box for a spark. Check that
the cable is not broken or disconnected. Also check the alignment of
the sparker. If there is no spark, contact Everdure Service.
Injector is blocked Clean injector with a toothbrush. Do not drill out or use wire. Do not
remove injector. Contact Everdure Service.
Burner flame is erratic:
Burner is blocked Remove burner and check for obstruction
Flame is burning inside
burner (hissing sound)
Regulator is faulty Contact Everdure Service.
Injector is partially blocked Clean injector with a toothbrush. Do not drill out or use wire. Do not
Gas is leaking from connections:
Connections are loose Tighten loose connections (do not over-tighten) and leak test under
Hose has deteriorated Replace hose (page 9)
Gas valve is faulty Contact Everdure Service.
Threads are damaged Contact Everdure Service.
Turn off burner, allow to cool and re-ignite (page 3)
remove injector. Contact Everdure Service.
pressure with soapy water solution (page 4)
MAINTENANCE
It is recommended that, at the commencement of each barbecue season, the following maintenance be
conducted.
BURNER
1. Remove the burner and inspect the port holes, primary air inlet and mixing throat for any signs of
blockage. Clean out with compressed air or a length of wire if necessary.
2. Wire brush the outside of the burner to remove rust and dirt.
3. Replace the burner.
GAS SUPPLY
1. Inspect the gas supply hose for any deterioration and replace it if necessary.
2. Test the gas circuit for leaks and remedy any found.
TROLLEY
1. Check all fasteners for tightness and re tighten where necessary to ensure rigidity of the structure.
2. Wipe over barbecue trolley with a clean cloth.
STYLE, GRILLED TO PERFECTION
9
ASSEMBLY INSTRUCTIONS
PARTS LIST
Barbecue Chassis Carton: Cooking Plates Pack: Burner Pack: Barbecue Chassis Hot Plate 4 x Burners Fat Tray Grill Plate Gas Hose & Regulator (Propane only) Vapouriser Cross-over Tube ½” Regulator (N.G. only) 12mm Gas Hose (N.G. only, not supplied with built-in models)
Steel Trolley Carton: (Not built in models) Roasting Hood Carton: Trolley Base Roasting Hood Trolley Frame Fastener Pack 4 x Castors Assembly Instructions Wok Burner Fastener Pack
Remove all components from the cartons and carefully check against Parts List. Make sure you thoroughly
inspect parts before assembly and do not assemble or operate a barbecue that appears damaged. Some
assembly will require the use of a Phillips Drive screwdriver. When connecting the hose and adaptor to the
gas inlet you will require a 17mm and a 19mm Spanner or an adjustable Wrench.
NOTE: Check ‘Gas Type’ and specification plate on left-hand side of barbecue.
BARBECUE ASSEMBLY (see fig N and fig O for completed diagrams)
Remove the fat tray from the barbecue and place to one side until required at instruction N.
1.
2. Firstly, build the barbecue trolley assembly following the instructions A - L.
3. Place and fit roasting hood onto barbecue as shown instruction M.
4. For barbecue assembly, follow the instruction N.
5. Fit the 4 burners to the valves and place the ‘R’ clips through the burners to secure in the location.
6. Fit the vapouriser to the right hand side of the barbecue, with the raised portions facing up.
7. Place both the hot plate and grill plate as shown in instruction N. The grill plate should be positioned
above the vapouriser on the right hand side.
8. Line the fat tray with aluminium foil and slide the fat tray in position. Do not fill the fat tray with sand or
kitty litter.
For all service and assembly enquiries call: 1300 766 066
Refer to the warran y sec ion regarding your product details prior to calling.t t
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STYLE, GRILLED TO PERFECTION
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