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here barbecuing meets art
ASSEMBLY, OPERATION
& MAINTENANCE INSTRUCTIONS
NEO
NEO STILE
NEO NEO
STILE &
STILESTILE
F O R O U T D O O R U S E O N L Y
F O R O U T D O O R U S E O N L Y
F O R O U T D O O R U S E O N L YF O R O U T D O O R U S E O N L Y
& PIANO
PIANO
& &
PIANOPIANO
ASSEMBLY, OPERATION AND MAINTENANCE INSTRUCTIONS
FOR EVERDURE 4 BURNER GAS BARBECUE RANGE
STILE AND PIANO OUTDOOR BARBECUES
CONTENTS
SECTION PAGE NO.
General Safety Instructions 3
Appliance Details 4
Gas Connections 4
Outdoor Installation Guide 5
Operating Instructions for Barbecue 6
Lighting Procedure 6
Cooking 7
Cleaning And Storage 7-8
Troubleshooting 9
Maintenance 9
Assembly Instructions 10-16
It is important that you retain these instructions for future reference.
Neo Stile Neo Piano
2
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT: Read the assembly instruction section and safety precautions of this
booklet carefully before removing the contents of this carton.
1. This barbecue and wok burner is for OUTDOOR USE ONLY. This appliance must NOT be used
indoors.
2. Unsupervised children or pets should not be near a barbecue while cooking or during warm up or cool
down. Ensure children or pets are kept a distance well away from the barbecue whilst it is in use. Ensure
that young children do not play with the appliance.
3. Particular care must be taken when removing the fat tray. Hot fats can cause serious injury.
4. Turn all gas valves off including cylinder after use. Do not allow build up of unburned gas.
5. Do not use this appliance for any purpose other than what it is intended for.
6. Do not move this barbecue while in use as accessible parts may be very hot.
7. People with flammable clothing such as nylon etc. should keep well away from the barbecue when it is
operating.
8. Never leave burners on high for more than 10 minutes unless actually cooking.
9. Always check for leaks when a gas cylinder is replaced or reconnected.
10. In case of fat fire turn cylinder off. Fat drip trays should be cleaned and checked before using the
barbecue. Regular cleaning should reduce the build up of fat and food residues which is combustible
and can result in a fat fire. Fat fires can be prevented with diligence in cleaning your fat tray.
Damage as a result of fat fire is not covered by your warranty and voids it.
11. For your safety and enjoyment, read all operating instructions before lighting.
12. Ensure that the product has adequate clearance from combustible materials. The appliance is designed
so that heat will not affect the trolley. All combustible materials must be kept more than 250mm from the
sides of the trolley and more than 1500mm above the cooking surface of the barbecue.
13. If the burner makes a hissing sound when lit, it may be burning inside. Turn the burner off, allow to cool
and try ignition again. Keep your barbecue protected against strong wind – if this cannot be avoided,
always check that the burners remain alight if operating the barbecue in windy conditions.
14. This appliance is not intended for use by young children or infirm persons.
15. Do not carry out any servicing on the gas manifold of the barbecue yourself – this must only be done by
authorised technicians.
16. We recommend that you regularly maintain your barbecue and keep it in good condition. This can be
achieved by following the cleaning and maintenance suggestions in this booklet.
DO NOT OPERATE THIS APPLIANCE BEFORE READING THE
INSTRUCTION BOOKLET
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE
DO NOT STORE CHEMICALS OR FLAMMABLE MATERIALS OR
SPRAY AEROSOLS NEAR THIS APPLIANCE
DO NOT OPERATE THIS APPLIANCE INDOORS
DO NOT ENCLOSE THIS APPLIANCE
!
DO NOT LIGHT OR OPERATE WITH COVER ON
3
APPLIANCE DETAILS
Gas Type:
Burner Pressure: 2.75 kPa
Injector Diameter: Ø1.10 mm
Heat Input: 60 MJ/ hr
Note: The size of the injector diameter is stamped on one of the hexagon faces (e.g. ‘104’ for Ø1.04mm
injector).
STILE
PIANO
Barbecue
only
Barbecue
and Trolley
Barbecue
only
Barbecue
and Trolley
LENGTH (mm) WIDTH (mm) HEIGHT (mm)
830 545 220
1440 640 1220
830 545 220
1440 640 910
(Propane and/or Butane gas)
Universal LPG
GAS CONNECTIONS
LOCAL AUTHORITY REQUIREMENTS
Check Gas Type and specifications plate on the left-hand side of the barbecue. All gas fitting work, service
and repairs can only be performed by an authorised person in accordance with AS5601 / AG601 and local
gas regulations.
FOR GAS CYLINDER CONNECTION
1. To achieve the optimum performance from your Barbecue, an approved gas cylinder (POL fitting) of 9kg
capacity must be used.
2. Do not connect gas to a barbecue that is not secured in a trolley.
3. Connect the cylinder to the barbecue, via the hose and regulator. Firmly tighten joints, but do not over-
tighten. Take care not to damage the regulator fitting.
LEAK TESTING
1. Make sure gas controls are Off and turn the cylinder valve On.
2. Check for leaking joints by brushing with solution of half-liquid detergent and half water. If a leak is present,
bubbles will appear (or you will hear a hissing sound). Retightening connections can generally repair a
leaking joint. You must also check the gas hose and connection at the gas cylinder, and at the wok
burner. If a leak cannot be resolved, do not proceed.
LEAK TEST ALL CONNECTIONS, INCLUDING THE CONNECTION
TO THE GAS CYLINDER.
DO NOT USE NAKED FLAME FOR LOCATING GAS LEAKS.
!
IF A LEAK PERSISTS CALL AN AUTHORISED GAS FITTER.
4
OUTDOOR INSTALLATION GUIDE
This Appliance shall only be used in an above ground open-air situation with natural ventilation,
without stagnant areas, where gas leakage and products of combustion are rapidly dispersed
by wind and natural convection.
This appliance
other enclosed areas. The barbecue is not intended to be installed in or used on recreational vehicles
(e.g. boats, camping vans) and should not be placed close to or under any surfaces that will burn or
are sensitive to heat. Do not block/obstruct the flow of air and combustion around the barbecue
housing while in use.
Any enclosure in which the appliance is used shall comply with one of the following:
• An enclosure with walls on all sides, but at least one permanent opening at ground level and no
overhead cover.
• Within a partial enclosure that includes an overhead cover and no more than two walls
• Within a partial enclosure that includes an overhead cover and more than two walls, the following shall
apply-
In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and remain
open and unrestricted.
must not be used indoors. Do not use your barbecue in garages, porches, sheds or
(i) at least 25% of the total wall area is completely open: and
(ii) at least 30% of the remaining wall area is open and unrestricted.
5
OPERATING INSTRUCTIONS
GAS TYPE AND CONSUMPTION
The barbecue is designed to operate on Universal LPG (Propane and/or Butane gas) only. Gas consumption,
Pressure and Injector Orifice size are shown on the Data Plate found on the left-hand side of the barbecue.
GAS CONTROL KNOBS
The gas control knob locks in both the Off and High positions. By depressing the knob and turning anticlockwise, gas flow will gradually increase until the High position is reached. Continue turning in this direction
and gas flow will decrease until a simmer level is reached at Low. To turn gas flow off the gas control knob
must be turned clockwise from Low, depressed at High and turned until the Off position is reached.
VAPOURISER
Prior to using the barbecue, ensure the vapouriser is located in the correct position below the grill plate.
HOT PLATE, GRILL PLATE
Prior to using the barbecue, it’s advisable to cure the cooking surface. Wash the hot plate and grill plate, then
cover with olive or vegetable oil, light all burners and leave on until oil is absorbed, then wipe with a dry cloth.
DRIP TRAY
Prior to use check that the drip tray is clean and lined with aluminium foil.
UNDER NO CIRCUMSTANCES MUST SAND, FAT ABSORBENTS
OR KITTY LITTER BE USED IN THE DRIP TRAY
LIGHTING PROCEDURE
READ ALL OPERATING INSTRUCTIONS BEFORE LIGHTING.
MAKE SURE ALL GAS CONTROL KNOBS ARE IN THE ‘OFF’
POSITION AND OPEN CYLINDER VALVE.
LIGHTING THE BARBECUE
The 4 burner barbecue has a rotary ignition system built into the third gas control from the left (attached to the
third control knob from the left), which ignites the third burner from the left. The remaining burners are ignited
by a cross over channel. Pushing this control knob in, and rotating the control knob in an anti-clockwise
direction (starting at off), will cause a spark to ignite an extended pilot flame, which will in turn light the third
burner from the left. Once the knob is released, the pilot flame will extinguish. Visually check to see if the
burner has ignited. If the burner does not light, turn gas control off (turn the control knob clockwise) and allow
the unburned gas to dissipate before attempting ignition again. If ignition continues to fail refer, to the “Trouble
shooting” section. To achieve ignition on the remaining burners, turn an adjacent burner control knob to high
and the burner will ignite from the first burner.
MANUAL IGNITION
To help light the barbecue manually, a match holder and chain has been provided, and should be attached to
the right hand servery. The right hand burner can then be lit by lighting a match, fitting it into the holder and
pushing the match through to the right hand burner. After the initial burner is lit, the others can be ignited as
described above.
!
6
COOKING
GENERAL COOKING GUIDE
A fairly protected location is desirable for pleasant and efficient cooking. IMPORTANT! Strong winds will
drastically reduce cooking efficiency. As a guide, allow 10 minutes with the burners on high, to heat cooking
area. A little cooking fat (or olive oil) on the grill will prevent sticking. Cooking time for a 20mm thick steak
cooked to medium on the char grill is approximately 15 minutes (7.5 minutes per side) with the burners on
high. Turn burners down a little when full heat is not required and to LOW when not cooking.
As a guide for Hood closed cooking (Stile only), use as per the following instructions: Open hood and
remove the solid plate and vapouriser. Position the grill plate central over the two centre burners. Place
either the roasting dish or a foil baking dish in the centre of the bbq. Fill the dish with 2 cm of water. Place a
suitably sized rack in the dish. Place food on the rack so that any fats will drip into the water in the bottom of
the dish. The water will also keep the food moist during cooking. With the hood
normal lighting instructions, then close the hood and turn off the two central burners. Leave the outer two
burners on high. This is most important – if left on the two centre burners will cause overheating and spoil the
food. As a rough guide to the cooking times for roast beef, allow 30 to 50 minutes cooking time per kilogram
for rare to well done respectively. It is recommended that the food be turned half way through the cooking
time, for evenness of cooking. Remember, never use the roasting hood with all the burners on high as this
will cause severe overheating and may damage the hood and bbq. During cooking, fat and scrapings will
drip through to the drip tray. Do not allow excess fat to build up in the drip tray. Clean the drip tray and
replace the aluminium foil before use. This is a general guide for roasting only – please check
www.everdure.com for any updated cooking guides.
open light the bbq as per
AFTER COOKING
1. When finished, make sure burner control knobs are turned OFF.
2. TURN OFF THE GAS SUPPLY AT THE CYLINDER.
3. Immediately after cooking and whilst the barbecue is still warm, remove scraps from the grill with a
scraper.
4. Excess fat and meat scraps can be scraped off the vapouriser by removing the grill to gain access.
WARNING: Some surfaces may still be hot.
5. Clean the fat tray and replace the aluminium foil after or before each use of the appliance.
6. Once the barbecue is cool close the roasting hood and wipe off any fat splatter from the trolley with a
clean rag.
CLEANING AND STORAGE
CLEANING
Painted surfaces can be cleaned using a mild household detergent or cleaner. It is advisable to test
cleaners on a small section of the appliance first. It is recommended to clean the stainless steel surfaces
with clean water only (no detergents to be used) or use a stainless steel cleaner. Failure to follow these
instructions may void your warranty. Over time, stainless steel will be affected by “tea staining” or “bronzing”
(brown discoloration of stainless steel). This can be reduced by washing the surface with mild detergent and
warm water, followed by rinsing with clean cold water. Dry the surface afterwards.
NEVER use paint thinners or similar solvents for cleaning and NEVER pour cold water over hot surfaces.
STORAGE
WARNING: When the appliance is not in use, the cylinder valve must be turned OFF, the appliance and the
cylinder together must be stored outdoors in a well ventilated area. However it is permissible to store the
appliance (but not the cylinder) indoors. Ensure a small amount of fat or oil is on the barbecue plates to
prevent rust.
7
STORE CYLINDER IN A WELL VENTILATED AREA OUT OF REACH OF CHILDREN
When the gas cylinder is disconnected, replace the plug or cap on the valve outlet.
For extended storage it is suggested that the primary air port of the burners be covered against the
penetration of insects or vermin. Spiders and small insects can spin webs or nest in the burner rails/tubes,
which could lead to obstruction in the gas and air flow, resulting in a fire in an around the burner rails/tubes.
This type of fire is called a flash-back and can cause serious damage to your barbecue and create an unsafe
operating condition. To prevent this, regularly inspect and clean the burners. A barbecue cover can be
placed over the appliance for extra protection, and to reduce this.
To extend the life of your barbecue and trolley and to keep it looking great, we recommend using a
Weatherproof Cover.
GAS SUPPLY
1. Inspect the gas supply hose for any deterioration and replace it if necessary.
2. Test the gas circuit for leaks and remedy any found. See leak testing instruction.
TROLLEY
1. Check all fasteners for tightness and re tighten where necessary to ensure rigidity of the structure.
2. Wipe over barbecue trolley with a clean cloth.
OPERATING INSTRUCTIONS FOR WOK BURNER
GAS CONNECTION:
Attach small hose from wok burner gas valve to barbecue manifold. Connect gas hose and
regulator to the cylinder. Before turning gas cylinder on please ensure that the gas valves on the
barbecue and wok burner are in the off position.
Turn gas supply on and check for leaks by applying a soap solution to all connections with a brush.
If a leak is detected, retighten the connection and test for leaks again. Never check for leaks with
the use of a flame.
BEFORE IGNITING THE BARBECUE ENSURE THAT ALL VALVES ON THE
BARBECUE AND THE WOK BURNER ARE IN THE OFF POSITION.
LIGHTING INSTRUCTIONS
Important: The lid must be open when lighting the burner and during normal operation.
1. Push in and turn the control knob to HIGH.
2. The built-in ignitor will light the burner.
3. If burner does not light, return knob to the OFF position and retry 5 times.
4. If the burner does not light, leave the knob in the OFF position, and wait 5 minutes before retrying.
CARE AND CLEANING
Before cleaning, ensure the appliance has cooled down and is safe to touch. Remove the trivet plate and
wipe down the burner and spill bowl with a clean damp cloth. Do not use harsh detergents or scourers as
damage may occur to the surfaces.
8
TROUBLESHOOTING
Burner will not ignite when using the igniter:
Cylinder valve is not on Turn cylinder valve on
Cylinder is empty Replace with a full cylinder
Igniter button is not working Check connections
Igniter is not sparking Remove plate and visually check ignition box for a spark. If there is no
spark contact, check connections.
Injector is blocked Clean injector with a toothbrush. Do not drill out or use wire. Do not
remove injector.
Contact authorised service agent
Burner flame is erratic:
Burner is blocked Remove burner and check for obstruction
Flame is burning inside burner
(hissing sound)
Regulator is faulty Contact authorised service agent
Injector is partially blocked Clean injector with a toothbrush. Do not drill out or use wire. Do not
Turn off burner, allow to cool and re-ignite
remove injector. Contact authorised service agent.
Gas is leaking from connections:
Connections are loose Tighten loose connections (do not over-tighten) and leak test under
pressure with soapy water solution. Refer to leak testing instructions
Hose has deteriorated Replace hose and leak test after replacement.
Gas valve is faulty Contact an authorised service agent
Threads are damaged Contact an authorised service agent
MAINTENANCE
It is recommended that, at the commencement of each barbecue season, the following maintenance be
conducted.
BURNERS
1. Remove the burner and inspect the port holes, primary air inlet and mixing throat for any signs of
blockage. Clean out with compressed air or a length of wire if necessary.
2. Wire brush the outside of the burner to remove rust and dirt.
3. Replace the burner.
GAS SUPPLY
1. Inspect the gas supply hose for any deterioration and replace it if necessary.
2. Test the gas circuit for leaks and remedy any found.
TROLLEY
1. Check all fasteners for tightness and re tighten where necessary to ensure rigidity of the structure.
2. Wipe over barbecue trolley with a clean cloth.
9
BARBECUE ASSEMBLY
CHECK AND REMOVE THE BBQ PARTS FRON THE CARTONS
NEO Stile
19.WARMING RACK
6.COOKING PLATE
4.GRILL
8.FAT TRAY HANDLE
3.VAPOURISER
7.FAT TRAY
2.RIGHT SIDE SERVERY
5.BURNER
16.LEFT SIDE
SERVERY
15.LEFT SIDE
LEG
14.WHEELS
(2PCS)
1.BODY AND HOOD ASS'Y
17.MATCH HOLDER
18.CONTROL KNOB (4PCS)
9.RIGHT SIDE LEG
13.WHEEL
DECALS
10.LEG SUPPORTS (2PCS)
(2PCS)
12.AXLE
11.TROLLEY BOTTOM PANEL
PARTS REQUIRED / INVENTORY
Make sure you thoroughly inspect parts before assembly and do not assemble or operate a barbecue that
appears damaged.
ITEM PICTURE NAME AND QUANTITY ITEM PICTURE NAME AND QUANTITY
A SCREW M6X30…........8PCSF
B
C
D
E
SCREW M5X15….…....8PCS
SCREW M5X10….…....8PCS
SCREW M4X8……......2PCS
FLAT HEAD SCREW.....4PCS
G
H
I
NUT M6...........................6PCS
LOCK NUT M10….…...…2PCS
SPRING WASHER D6......6PCS
FIBRE WASHER M5.........4PCS
The use of an adjustable spanner and a Phillips screwdriver will be required.
Phillips Screwdriver
Spanner
10
NEO Piano
20.LID BRACKET
6.COOKING PLATE
8.FAT TRAY HANDLE
7.FAT TRAY
5.BURNER
22.CROSS OVER
16.LEFT SIDE
SERVERY
15.LEFT SIDE
LEG
14.WHEELS
(2PCS)
13.WHEEL
DECALS
(2PCS)
12.AXLE
21.FLAT LID HANDLE
19.FLAT LID
4.GRILL
3.VAPOURISER
2.RIGHT SIDE SERVERY
1.BODY ASS'Y
17.MATCH HOLDER
18.CONTROL KNOB (4PCS)
9.RIGHT SIDE LEG
10.LEG SUPPORTS (2PCS)
11.TROLLEY BOTTOM PANEL
PARTS REQUIRED / INVENTORY
Make sure you thoroughly inspect parts before assembly and do not assemble or operate a barbecue that
appears damaged.
ITEM PICTURE NAME AND QUANTITY ITEM PICTURE NAME AND QUANTITY
A SCREW M6X30…........8PCSE
B
C
D
SCREW M5X15….…....8PCS
SCREW M5X10….…....8PCS G
SCREW M4X8……......4PCS
F
H
FLAT HEAD SCREW.....4PCS
NUT M6...........................6PCS
LOCK NUT M10….…...…2PCS
SPRING WASHER D6......6PCS
The use of an adjustable spanner and a Phillips screwdriver will be required.
Phillips Screwdriver
Spanner
11
0
STEP 1: Fitting the wheels and left side leg to the trolley bottom plate.
PARTS REQUIRED
ITEM FIGURE NAME AND QUANTITY ITEM FIGURE NAME AND QUANTITY
A SCREW M6X30.…..….6PCS G
C
F
Fix the axle to the trolley bottom panel and left side leg using six M6 screws, spring washers and nuts. Fit the
wheels onto the axle with the large lock nuts, and cover with the wheel decals. Secure the trolley bottom
panel tabs to the sides of the left side leg using two M5 screws per side. Tighten all nuts firmly. Note: the top
holes should be to the outside.
SCREW M5X10….…...4PCS
NUT M6.......................6PCS
H
LOCK NUT M10……...…2PCS
SPRING WASHER..........6PCS
A
C
11H
15
G
13
F
12
STEP 2: Fitting the leg supports and right side leg to the trolley bottom panel.
PARTS REQUIRED
ITEM FIGURE NAME AND QUANTITY ITEM FIGURE NAME AND QUANTITY
A SCREW M6X30.…..….2PCS C
Place a right side leg under the trolley bottom panel and attach the two leg supports to the outer holes using
M6 screws. Note: the upper holes in the leg should be to the outside. Finish attaching the leg to the trolley
bottom panel using five M5 screws (two either side, and one in the bottom). Tighten all screws tightly.
11
14
SCREW M5X10…....…...4PCS
A
1
9
C
12
STEP 3A: (STILE MODEL ONLY) Fitting the barbecue and hood to the trolley.
PARTS REQUIRED
ITEM FIGURE NAME AND QUANTITY ITEM FIGURE NAME AND QUANTITY
E
FLAT HEAD SCREW.....4PCS
I
FIBRE WASHER M5.........4PCS
Place the barbecue body onto the trolley and line up the four mounting holes. Note: The cylinder hole
must be to the left. Place a thin fiber washer onto each of the four flat head screws, and screw the two
parts down together. Keep the face of the screws as flush as possible to the edge of the barbecue
body, to help the fat tray slide.
STEP 3B: (PIANO MODEL ONLY) Fitting the barbecue to the trolley.
PARTS REQUIRED
ITEM FIGURE NAME AND QUANTITY
E
FLAT HEAD SCREW.....4PCS
Place the barbecue body onto the trolley and line up the four mounting holes. Note: The cylinder hole
must be to the left. Use four flat head screws to screw the two parts together. Keep the face of the
screws as flush as possible to the edge of the barbecue body, to help the fat tray slide.
13
A
STEP 4
Take the four cast iron burners and remove the wire clips. Fit the burners by placing its throat over a gas valve
(behind each control knob). Lower the tab at the rear of the burner into the hole in the rear of the barbecue
body. Accessing the tab from behind the body, fit the clip onto the tab to stop the burner from being
dislodged.
: (STILE MODEL ONLY) Fitting the cast iron burners into the barbecue body.
STEP 4B: (PIANO MODEL ONLY) Fitting the burners and cross overs into the barbecue body.
Take a cross over tube and place the extended tab through one of the slots at the back of the barbecue
(between the holes for the cast iron burners). Take the spanner and twist the tab so the cross over cannot
dislodge. Repeat with the other two cross overs. Take the four cast iron burners and remove the wire clips.
Fit the burners by placing its throat over a gas valve (behind each control knob). Lower the tab at the rear of
the burner into the hole in the rear of the barbecue body. Accessing the tab from behind the body, fit the clip
onto the tab to stop the burner from being dislodged.
14
STEP 5: Fitting the fat tray handle.
PARTS REQUIRED
ITEM FIGURE NAME AND QUANTITY
D
SCREW M4X8..…..............2PCS
Screw the fat tray handle to the rear of the fat tray using two M4 screws. Slide the fat tray into the rear of
the barbeque, along the bottom edge of the body. Note: Only Stile model shown for convenience.
STEP 6: Fitting the serveries to the barbecue body.
PARTS REQUIRED
ITEM FIGURE NAME AND QUANTITY
B
Secure the left side servery to the left hand side of the barbecue body by threading four M5 screws through
the mounting holes in the wok servery, and screwing them into the body. Tighten them all firmly. Repeat the
mounting method for the right side servery. Attach the match holder chain to the bottom of the right hand
servery. Note: Only Piano model shown for convenience.
SCREW M5X15…..............8PCS
15
STEP 7A: (STILE MODEL ONLY) Fitting the warming rack, vapouriser, grill plate and hot plate.
Place the hot plate on the left hand side of the barbecue body, and the vapouriser inside the right hand side of
the barbecue body with the grill plate over it. Fit the warming rack into the brackets at either side of the hood
assembly. The gas cylinder sits in the recess within the trolley bottom panel. Set all control knobs to Off
before connecting the regulator to the cylinder and turning on the gas. See page 4 for leak testing instructions.
19
4
3
6
STEP 7B: (PIANO MODEL ONLY) Fitting the flat lid, vapouriser, grill plate and hot plate.
PARTS REQUIRED
ITEM FIGURE NAME AND QUANTITY
D
Place the hot plate on the left hand side of the barbecue body, and the vapouriser inside the right hand side of
the barbecue body with the grill plate over it. Fit the lid bracket to the inside of the lid with two M4 screws,
which should be passed through the holes in the centre of the lid and fastened to the lid handle. The lid can
be hung to the rear of the barbecue when in use, or placed on top when not. The gas cylinder sits in the
recess within the trolley bottom panel. Set all control knobs to Off before connecting the regulator to the
cylinder and turning on the gas. See page 4 for leak testing instructions.