Everdure MURRAY ESEE, SUNBURY ESEE Installation Manual

ASSEMBLY, OPERATION

& MAINTENANCE INSTRUCTIONS

FOR EVERDURE 4 BURNER ESEE BUILT-IN GAS BARBECUES WITH FLAME SAFEGUARD SYSTEM

Models Included:

MURRAY ESEE

SUNBURY ESEE

KIMBERLEY

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ASSEMBLY, OPERATION AND MAINTENANCE INSTRUCTIONS

FOR EVERDURE 4 BURNER ESEE BUILT-IN GAS BARBECUE RANGE

MURRAY ESEE & SUNBURY ESEE OUTDOOR BARBECUES

CONTENTS

SECTION PAGE NO.

General Safety Instructions ……………… 3 Appliance Details ………………………… 4 Gas Connections …………………………. 4 Leak Testing ………………………………. 5 Flame Safeguard System ………………... 5 Electrical System …………….……………. 5

Outdoor Installation Guide ……………… 6 Operating Instructions …………………… 7

Lighting Procedure ……………………….. 8

Cooking …………………………………… 9

Cleaning And Storage …………………… 10 Maintenance ………………………………. 10 Troubleshooting ………………………….. 11 Assembly Instructions …………………….. 12-18 Barbecue Accessories ……………………. 19 NG Conversion & Installation ………….. 20 Exploded Diagram …………..………….. 21

It is important that you retain these instructions, proof of purchase as well as

other important documents about this product for future reference.

Due to continual product development, Everdure reserves the right to alter

specifications or appearances without notice.

Dispose of packaging responsibly – recycle where facilities are available.

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IMPORTANT SAFETY INSTRUCTIONS

IMPORTANT: Read the assembly instruction section and safety precautions of this booklet carefully before removing

the contents of this carton. If you are unsure about anything regarding your barbecue, please contact your Service Centre before operating the appliance.

1. This barbecue is for OUTDOOR USE ONLY. This appliance must NOT be used indoors. Follow the built-in dimensions for the correct clearances.

2. Unsupervised children or pets should not be near a barbecue while cooking or during warm up or cool down. Ensure children

or pets are kept a distance well away from the barbecue whilst it is in use. Ensure that young children do not play with the appliance.

3. Particular care must be taken when removing the fat tray. Hot fats can cause serious injury.

4. Turn all gas valves off including cylinder after use. Do not allow build up of unburned gas.

5. Do not use this appliance for any purpose other than what it is intended for.

6. People with flammable clothing such as nylon etc. should keep well away from the barbecue when it is operating.

7. Never leave burners on high for more than 10 minutes unless actually cooking.

8. Always check for leaks when a gas cylinder is replaced or reconnected.

9. In case of fat fire turn gas supply off. Fat drip trays should be cleaned and checked before using the barbecue. Regular

cleaning should reduce the build up of fat and food residues which is combustible and can result in a fat fire. Fat fires can be prevented with diligence in cleaning your fat tray. Damage as a result of fat fire is not covered by your warranty and voids it. Do not use sand, fat absorbents or kitty litter in the fat tray, line the fat tray with aluminium foil for easy cleaning.

10. For your safety and enjoyment, read all operating instructions before lighting.

11. Ensure that the product has adequate clearance from combustible materials. The appliance is designed so that heat will not

affect the trolley. All combustible materials must be kept more than 250mm from the sides of the barbecue and more than 1500mm above the cooking surface of the barbecue.

12. If the burner makes a hissing sound when lit, it may be burning inside. Turn the burner off, allow to cool and try ignition again.

Keep your barbecue protected against strong wind – if this cannot be avoided, always check that the burners remain alight if operating the barbecue in windy conditions.

13. This appliance is not intended for use by young children or infirm persons.

14. Do not carry out any servicing on the gas manifold of the barbecue yourself – this must only be done by authorised technicians.

15. We recommend that you regularly maintain your barbecue and keep it in good condition. This can be achieved by following

the cleaning and maintenance suggestions in this booklet.

16. Do not use or store this appliance in areas of high salt content (a marine environment) or an area with caustic fumes or liquids

(such as a domestic pool), as these chemicals can cause the appliance materials to deteriorate (and void the warranty). Regular cleaning and covering with an Everdure barbecue cover can help can help to reduce this.

17. This appliance is not suitable for mounting in a movable vehicle (boat, trailer etc). The appliance should be on a solid surface

(ground, concrete etc) when in use.

DO NOT OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTION BOOKLET

DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE DO NOT STORE CHEMICALS OR FLAMMABLE MATERIALS OR SPRAY AEROSOLS NEAR THIS APPLIANCE DO NOT OPERATE THIS APPLIANCE INDOORS DO NOT ENCLOSE THIS APPLIANCE

IMPORTANT SAFETY INSTRUCTIONS (ELECTRICAL)

IMPORTANT: Read the safety precautions of this booklet carefully before removing the barbecue from its carton or connecting the barbecue to an electrical supply.

Do not immerse any part of the power pack or cables in water. Do not connect or use the lighting system in the rain.

2. The lighting system should be turned off and disconnected from the main power source whenever it is not in use, or when

changing light globes.

3. Only replace globes with those of equivalent wattage (10W, 12Vac). Using higher rated globes could damage the globe

housing, wiring or power pack. Replacement globes are rated 10W, 12Vac, type G5.3.

4. All electrical cables should be stowed within the barbecue trolley when the barbecue is not in use.

5. The supply cord plug should be removed from the socket-outlet before any cleaning is done.

6. Do not place cord extension sockets or portable power boards where they may be splashed or where moisture may get in.

7. Check periodically for damage to the supply cord and power pack. Do not use a damaged appliance and do not attempt to

fix any electrical faults. Contact your Service Centre to have any parts replaced with an equivalent unit.

8. This appliance should be maintained in order to ensure a long, useful life and protect the operator against electric shocks.

9. A safety switch can enhance electrical safety when using this appliance. If in doubt, speak to a local licensed tradesperson.

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APPLIANCE DETAILS

MAIN BARBECUE Gas Type: Propane Burner Pressure: 2.75 kPa Injector Diameter: Ø1.10 mm Heat Input: 60 MJ/ h

Note: The size of the injector diameter is stamped on one of the hexagon faces (e.g. ‘180’ for Ø1.80mm injector).

Barbecue only Barbecue, Hood and

Built-in brackets

N.G

0.95 kPa

Ø1.80 mm

60 MJ/ h

LENGTH (mm)

905

1005 655 570

IDTH (mm)

590

HEIGHT (mm)

230

Front 55mm x Full width of fat tra Rear 100mm x Full width of fat tra

Combustion air is admitted at the underside at the front and rear of the combustion chamber. NOTE: Take care not to block the venting at the rear of the appliance when built-in.

GAS CONNECTIONS

FOR PROPANE CYLINDER CONNECTION

1. To achieve the optimum performance from your Everdure Barbecue, an approved gas cylinder (POL

fitting) of 9kg capacity must be used.

2. Connect the cylinder to the barbecue, via the hose and regulator. Firmly tighten joints, but do not over-

tighten. Take care not to damage the regulator fitting. Check that ALL Barbecue valves are in the Off position before opening the gas cylinder.

3. Leak test all gas connections.

4. When changing cylinders, disconnect the hose & regulator assembly from the cylinder only (not from the

barbecue manifold).

NOTE: Make sure the gas cylinder is fully protected from the elements. Only one gas cylinder should be stored inside the cabinet at any one time. Do not fully enclose the cylinder.

FOR NATURAL GAS (NG) CONNECTION

All gas fitting work, service and repairs can only be performed by an authorized person in accordance with AS5601 and local gas regulations.

1. Fit the NG regulator supplied with the appliance to the barbecue manifold inlet (LHS front, under the

barbecue).

2. The supplied flexible hose assembly should be connected to the other side of the NG regulator.

3. Check that all control knobs are at the Off position. The appliance can now be connected to the NG

supply using the bayonet fitting at the other end of the supplied flexible hose assembly.

4. Set the NG regulator to the correct pressure as stated in the appliance details with two main burners

running at high. Ensure all connections are tight and leak test all gas connections.

5. When disconnecting the appliance from the gas supply, only disconnect the hose from the bayonet outlet

(not at the manifold or regulator). Always cover the exposed fittings so dust or insects cannot enter the gas system.

NOTE: Only certified components supplied in Everdure conversion kits can be used. The use of unauthorised gas conversion kits or non-authorised personnel for the gas conversion will void all warranties.

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LEAK TESTING

Make sure gas control knobs are Off and turn the cylinder valve On.

1. Check for leaking joints by brushing with solution of half-liquid detergent and half water. If a leak is

present, bubbles will appear (or you may hear a hissing sound). Retightening connections can generally repair a leaking joint. You must also check the gas hose and connection at the gas cylinder. If a leak cannot be resolved, do not proceed.

DO NOT USE NAKED FLAME FOR LOCATING GAS LEAKS.

IF A LEAK PERSISTS CALL AN AUTHORISED GAS FITTER.

LOCAL AUTHORITY REQUIREMENTS

Check Gas Type and specifications plate on the left-hand side of the barbecue, under the front fascia. All gas fitting work, service and repairs can only be performed by an authorized person in accordance with AS 5601 & your local gas regulations.

GAS CONVERSION

All barbecues are supplied for use with either propane gas or NG. To change the type of gas used, a conversion kit specifically for this appliance must be purchased and installed by a gas fitter or Everdure Service Technician.

FLAME SAFEGUARD SYSTEM

Every gas valve on this appliance has a flame safeguard built into it for added safety. Once operating, the flow of gas through the valves is affected by the flame on the burner it is controlling. The flame heats a thermocouple (positioned to the right of the burner), which keeps the gas flowing (this works after 5-10 seconds of heating). When the flame is removed from the thermocouple (for example the burner blows out in a strong wind), the thermocouple cool down & turns off the gas flow within 90 seconds. NOTE: The thermocouple and burner are set up & tested at manufacture. Take care not to knock or move the thermocouple from its supplied position. Take care when burners are removed that they are replaced in the same place. If the flame safeguard system continually fails to operate correctly, please check the troubleshooting section of this manual.

ELECTRICAL SYSTEM

The lighting system requires a 240Vac supply (via a standard Australian socket outlet). The supplied power pack is rated to IP64, and supplies 12Vac with a maximum output of 20VA. This transformer complies to Australian Standards AS/NZS 3108 (Safety) and AS/NZS 1044 (EMC). The two 10W, 12Vac globes (type G5.3) can be accessed by carefully removing the glass covers on the lamps (disconnect from power supply first).

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OUTDOOR INSTALLATION GUIDE

This Appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.

This appliance must not be used indoors. Do not use your barbecue in garages, porches, sheds or other enclosed areas. The barbecue is not intended to be installed in or used on recreational vehicles (e.g. boats, camping vans) and should not be placed close to or under any surfaces that will burn or are sensitive to heat. Do not block/obstruct the flow of air and combustion around the barbecue housing while in use.

Any enclosure in which the appliance is used shall comply with one of the following:

 An enclosure with walls on all sides, but at least one permanent opening at ground level and no

overhead cover.

 Within a partial enclosure that includes an overhead cover and no more than two walls  Within a partial enclosure that includes an overhead cover and more than two walls, the following

shall apply-

(i) at least 25% of the total wall area is completely open: and (ii) at least 30% of the remaining wall area is open and unrestricted.

In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and remain open and unrestricted.

OUTDOOR AREA – EXAMPLE 1

Open side at least 25% of total wall area

OUTDOOR AREA

EXAMPLE 3

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Both ends open

Open side at least 25% of total wall area

OUTDOOR AREA – EXAMPLE 2

30% or more in total of the remaining wall area is open and unrestricted.

OPERATING INSTRUCTIONS

GAS TYPE AND CONSUMPTION

The barbecues are designed to operate on Propane and NG Gas (gas type must be specified at time of purchase). Gas consumption, Pressure and Injector Orifice size are shown on the Data Plate found on the left-hand side of the barbecue (under the front fascia).

GAS CONTROL KNOBS

The gas control knob locks in both the Off and High positions. By depressing the knob and turning anticlockwise, gas flow will gradually increase until the High position is reached. Continue turning in this direction and gas flow will decrease until a simmer level is reached at Low. To turn gas flow off the gas control knob must be turned clockwise from Low, depressed at High and turned until the Off position is reached. Please note the use of flame safeguards in the next section for igniting the burners.

VAPOURISER

Prior to using the barbecue, ensure the vapouriser is in the correct position below the grill plate.

NON-VITREOUS ENAMEL CAST IRON HOT PLATES & GRILL PLATES

Prior to using the barbecue, it’s advisable to cure the cooking surface. Wash the hot plate and grill plate, then cover with olive or vegetable oil, light all burners and leave on until oil is absorbed, then wipe with a dry cloth. To prolong the life of your cooking plates, please follow the maintenance procedures outlined in this instruction manual.

FAT TRAY

Prior to use check that the fat tray is clean and lined with aluminium foil.

UNDER NO CIRCUMSTANCES MUST SAND, KITTY LITTER OR FAT ABSORBENTS BE USED IN THE FAT TRAY

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LIGHTING PROCEDURE

Read all operating instructions before lighting.

Open roasting hood before lighting.

Make sure all gas control knobs are in the ‘Off’ position and open cylinder valve or connect natural gas.

LIGHTING THE BARBECUE USING THE ELECTRONIC IGNITION

The Everdure 4 burner barbecue has 1 battery operated igniter to operate the appliance. The sparker ignites the second burner in from the right hand side. The remaining burners are ignited by a cross over channel. Before attempting to light the barbecue, please ensure that a battery has been placed in the battery operated igniter. To check for, and replace a battery, the black and silver cap requires removing. The cap is removed by turning in an anti – clockwise direction. A battery can then be placed into the box and the cap replaced. The barbecue can then be lit by the following procedure:

1. Press in the control knob to the left hand side of the ignition button and turn to high.

2. Hold the control knob in and press the ignition button until the burner ignites.

3. Release the ignition button & continue to hold the control knob in for 10 seconds to activate the flame safeguard. If the burner fails to ignite within 5 seconds of pressing the ignition button, turn the control knob to off and allow the unburned gas to dissipate before attempting ignition again (5 minutes). If ignition continues to fail refer to the “Trouble Shooting” section.

4. To achieve ignition on the remaining burners turn either of the adjacent control knobs to ‘High’, and hold in for 10 seconds. The burner will ignite from the first burner.

Black & Silver cap

Battery

Ignition box Turn knob anti-clockwise to “Hi”

Fascia Panel

Side View

MANUAL IGNITION

To light the barbecue manually, the fat tray is removed. Any burner can then be lit by a match from below. Once lit, the fat tray is replaced in position.

LIGHTING SYSTEM INSTRUCTIONS

Check that the barbecue wiring is connected to the power pack (screwed onto the top of the power pack). Check that the lighting switch is off, and plug the power pack into the power supply. With the power supply on, the lighting switch at the front right hand corner of the barbecue can be used to turn the lights on and off. When not in use, the unit should be disconnected from the power supply and all cords stored within the trolley.

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