Please read the instructions herein before installing and using the device. Follow all instructions and
suggestions for installing and connecting the device; keep these instructions in a safe place as you may need
them for future reference.
Ensure that this device is properly discarded in accordance with local government regulations as they
pertain to the disposal of electrical and electronic devices.
The air handling units (AHU) contain various programmable application controls providing
the user with the widest range of solutions and combinations which can be modified
according to construction requirements, including the destination in which the plant subject is
installed. The possible configurations vary from the simple use of one coil (utilized for
seasonal heating and cooling) to the most complete solution which includes up to three coils
(for preheating, cooling and dehumidifying, and post-heating) plus a dehumidifier,
recuperator, free-cooling function, shutter controls and the fan pickup and delivery controls.
The AHU are widely configurable with built in sectional components to satisfy any user
installation requirement. The primary objective for each solution is to ensure the well being
of the environment, including air quality control and thermoigometric well being.
The optimal summer temperature is between 24-26°C and 40-60%UR; in winter between 1822°C
40-60%UR.
This application manages AHU with a single coil which is utlilized for heating during the
winter and cooling during the summer. Environmental conditions are controlled from the
central thermal and are reliant on the pre-selection of hot and cold fluids sent by the coil.
The various control functions include:
- Single coil for cooling/heating management
- Manage up to 3 coils (heating, cooling, post-heating)
- Manage up to 3 stages of resistance for the post-heating
- Controlling humidifier - On/Off and modulating
- Controlling dehumidifier
- Controlling external air shutters for free-cooling and free-heating in temperature
- Controlling external air shutters for free-cooling and free-heating heat exchanger
- Controlling external air shutters for air quality
- Manage heat recuperation (cross-flow, at single coil, rotating)
- Manage heating and cooling pumps
- Fan Delivery/Pickup Management - On/Off and at inverter
- Variation Set Point from digital input and supervisor and nocturnal time zone
- Changing modes of functionalilty from digital input and supervisor
- Seasonal Operation - Winter/Summer
- Alarm history
- Navigational User interface divided into four main levels (User, Maintenance
Operator, Installation Operator, and Constructor) each level protected by a different
password.
- Paramater upload/download using EVKEY.
Pag. 6
C-PRO KILO AHU APPLICATION MANUAL
C-PRO KILO AHU
Version with built-in LCD screen display (alfanumeric display with 4 x 20 characters)
C-PRO KILO EXP
Expansion
Pag. 7
C-PRO KILO AHU APPLICATION MANUAL
2 APPLICATIONS
The air handling device can be operated under the following three modes:
1) Air handling unit usage during the winter time only.
2) Air handling unit usage during the summer time only.
3) Air handling unit usage during the summer and winter, with humidity.
4) Air handling unit usage during the summer and winter, with humidity and
heat recuperation.
5) Air handling unit regulated by 2 coils without dehumidification.
6) Air handling unit regulated by 3 coils with dehumidification.
utilizing C-PRO KILO + EXP KILO
Total digital outputs: 14 - of which 7 are on EXP KILO
Total digital inputs: 14 - of which 7 are on EXP KILO
Total analogue inputs: 10 - of which 5 are on EXP KILO
Total analogue ouputs: 6 - of which 3 are on EXP KILO
For viewing purposes it is possible to utilize an alfanumeric display containing 4 x 20
characters which are directly mounted on the controller.
It is also possible to communicate through the Modbus protocol by using the external
optional card (an RS-485).
Pag. 8
C-PRO KILO AHU APPLICATION MANUAL
2.1 Air handling device usage during the winter only
Pag. 9
C-PRO KILO AHU APPLICATION MANUAL
2.2 Air handling device usage during the summer only
Pag. 10
C-PRO KILO AHU APPLICATION MANUAL
2.3 Air handling device usage during the summer and
winter, with humidity
Pag. 11
C-PRO KILO AHU APPLICATION MANUAL
2.4 Air handling unit usage during the summer and winter,
with humidity and heat recuperation
Pag. 12
C-PRO KILO AHU APPLICATION MANUAL
2.5 Air handling unit regulated by 2 coils without
dehumidification
Pag. 13
C-PRO KILO AHU APPLICATION MANUAL
2.6 Air handling unit regulated by 3 coils with
dehumidification
Pag. 14
C-PRO KILO AHU APPLICATION MANUAL
2.7 Layout of connection - C-PRO KILO AHU
The connection layout of the controller is shown below, with related tables explaining the
significance of inputs and outputs.
transducers 0-5 V upon request
JA-6 GND Common analogue inputs
JA-7 +5V Supplying power to ratiometric transducers
JA-8 +12V Supplying current to transducers
JB Connections for digital signals
Conn. Label Description
JB-1 DI1 Digital input n.1
JB-2 DI2 Digital input n.2
JB-3 DI3 Digital input n.3
JB-4 DI4 Digital input n.4
JB-5 DI5 Digital input n.5
JB-6 DI6 Digital input n.6
JB-7 DI7 Digital input n.7
JB-8 GND Common digital inputs
JC: Connection for EVKEY (key for upload/download parameters) and outputs for
TTL-RS-485 module.
Pag. 15
C-PRO KILO AHU APPLICATION MANUAL
JD: Connection for the cut-phase output EVDFAN1 (analogue output 1; not utilized)
Conn. Label Description
JD-1 VDC Supplying power to cut-phase module EVDFAN1
JD-2 AO1 Cut-phase output module EVDFAN1
In order to utilize the cut-phase module EVDFAN1, it is necessary to supply power to the
controller in an alternate current; the current that powers the controller must be the same
current as that which is used to power the module.
JE: Connections for analogue outputs 2 and 3 (opto-isolator)
transducers 4-20 mA); ratiometric transducers 0-5 V upon
request
JA-6 GND Common analogue inputs
JA-7 +5V Supplying power to ratiometric transducers
JA-8 +12V Supplying current to transducers
JB Connector for the digital signals
Conn. Label Description
JB-1 ID1 Digital input n.1
JB-2 ID2 Digital input n.2
JB-3 ID3 Digital input n.3
JB-4 ID4 Digital input n.4
JB-5 ID5 Digital input n.5
JB-6 ID6 Digital input n.6
JB-7 ID7 Digital input n.7
JB-8 GND Common digital inputs
JD: Connector for cut-phase output EVDFAN1 (analogue output 1)
Conn. Label Description
JD-1 VDC Supplying power to cut-phase module EVDFAN1
JD-2 AO1 Cut-phase module output EVDFAN1
In order to utilize the cut-phase module EVDFAN1, it is necessary to supply the expansion
with an alternate current; the phase which supplies power to the controller must be the same
as that which is supplied to both the expansion and the module.
JE: Connector for the analogue outputs 2 and 3 (for isolation); upon request, not available in
JF: Connector for supplying power to the expansion
Conn. Label Description
JF-1
JF-2
V≅
V≅
Expansion power supply (24VAC / 20 … 60 VDC)
Expansion power supply (24VAC / 20 … 60 VDC)
JG: Connector for connecting to controllore
Conn. Label Description
JG-1 VDC Power supply (not utilized)
JG-2 GND Common
JG-3 DATA Serial in tension
JM-JL-JI-JH: Connection for the digital outputs (electromechanical relays)
Conn. Label Description
JM-4 NO1 Contact normally open relay n.1
JM-3 CO1 Common relay n.1
JM-2 NO2 Contact normally open relay n.2
JM-1 CO2 Common relay n.2
JL-4 NO3 Contact normally open relay n.3
JL-3 CO3 Common relay n.3
JL-2 NO4 Contact normally open relay n.4
JL-1 CO4 Common relay n.4
JI-4 NO5 Contact normally open relay n.5
JI-3 CO5 Common relay n.5
JI-2 NO6 Contact normally open relay n.6
JI-1 CO6 Common relay n.6
JH-3 NO7 Contact normally open relay n.7
JH-2 NC7 Contact normally closed relay n.7
JH-1 CO7 Common relay n.7
Pag. 19
C-PRO KILO AHU APPLICATION MANUAL
3 NETWORK COMPONENTS & ACCESSORIES
Pag. 20
C-PRO KILO AHU APPLICATION MANUAL
4 USER INTERFACE
4.1 Display and keyboard
Application requires an interface incorporated into the controller (later referred to as
built-in) with an alfanumeric display containing 4 x 20 characters and various keys and
dedicated led.
4.1.1 Buit-in interface
The built-in interface is directly integrated into the controller.
The keyboard contains four keys which are used to navigate pages, modify parameters and/or
values by performing the following functions:
- and (UP and DOWN): these keys modify parameters; otherwise, used to
move cursor.
- (ENTER): used to confirm a value when editing; otherwise, it enters a command
associated to the text where the cursor is currently positioned. If viewing an alarm
page press and hold ENTER key down for about 2 seconds allowing for the alarm to
reset. When viewing an alarm page, with each key pressure, all active alarms are run.
- (ESC): used to cancel a value when editing; otherwise, it requests the default
page associated with the current page in view. If pressed down and held for about 2
seconds, the ESC key enables switching the machine ON and OFF.
Additionally, 2 LED’s are presented:
- : indicates the presence or absence of alarms.
Off: no alarms present
Light on: indicates the presence of new alarms not yet viewed
Access: all active alarms have been viewed
Pag. 21
C-PRO KILO AHU APPLICATION MANUAL
- : ESC key, identifies current state of machine.
Off: machine on
On: machine off (or machine alarms OFF)
Slow flashing light: machine digital inputs off
Quick flashing light: machine supervisor off
4.2 Page listing
The following paragraph presents the principle pages and menus presented in the application
manual. As previously discussed, the general menu is divided into four sections: User,
Maintenance Operator, Installation Operator, and Constructor. In addition, there is a menu
(with additional open access pages) which can be referenced to operate the system clock.
The structure of the menu is as follows:
⋅ Clock Menu-RTC
⋅ General Menu
⋅ User Menu (Level 1, password for level 1)
⋅ Maintenance Operator Menu (Level 2, password for level 2)
o Maintenance Operator Menu – operating branch
o Maintenance Operaror Menu – manual branch
o Maintenance Operator Menu – input/output branch
⋅ Installation Operator Menu (Level 3, password for level 3)
o Installation Operator Menu – regulation branch
o Installation Operator Menu – fans branch
o Installation Operator Menu – coil branch
o Installation Operator Menu – humidity branch
o Installation Operator Menu – recuperation branch
o Installation Operator Menu – external air shutters branch
o Installation Operator Menu – pumps branch
o Installation Operator Menu – security branch
o Installation Operator Menu – various branch
o Installation Operator Menu – default branch (level 4, only when machine is
off)
⋅Constructor Menu (Level 4, password for level 4, only when machine is off)
o Constructor Menu – implant branch
o Constructor Menu – hardware IN branch
o Constructor Menu – hardware OUT branch
4.2.1 RTC Menu
This menu contains the functionality of the systems’ RTC:
⋅ setting the clock
⋅ setting the clock during evening hours
⋅ setting the clock offset at Set Point to regulate during evening hours
In order to enter into this menu click ENTER on the RTC mask, accessed from the general
menu.
Pag. 22
C-PRO KILO AHU APPLICATION MANUAL
In the upper right hand corner of the above image appears a “>” indicating that you may
navigate to another page. This is done by placing the cursor on the “>” and then pressing
ENTER; this will bring you to the following page.
In the upper left hand corner of the above image appears a “<” indicating that you may
navigate to the preceding page by placing the cursor on the “<” and then pressing ENTER.
4.2.2 General Menu
The general menu has no level and represents the access point for all the other system menus.
It is possible to view this menu from any point within the user interface by pressing ENTER
for approximately 2 seconds. From this menu you can choose the menu you wish to view by
pressing the UP and DOWN keys followed by pressing the ENTER key for confirmation.
In the upper right hand corner of the below image appears a “v” which repsents the focus.
This indication specifies to the user that additional information is contained therin and can be
viewed by pressing the DOWN key (or UP key depending on the direction of the focus)
scrolling to view the contents that is not viewable in the current page. In this specific case,
once the focus is on the line “COSTRUTTORE” (CONSTRUCTOR), press DOWN to
proceed to the subsequent page:
In the same fashion as described in the above two paragraphs, once the focus is placed on the
“RTC” line, press the UP key to return to the preceding page.
4.2.3 User Menu
Access to the user menu for level 1 requires a password from a basic user (or superior) in
order to view/modify the parameters presented in this branch.
The following parameters appear in this branch:
MOdE: Usage during summer/winter by key input
SEtH: Set point for winter operation (or single Set Point)
SEtC: Set point for summer operation
OS01: Offset set point from Digital inputs
OS02: Offset set point from Supervisor
PU01: Set point ambient humidity
PSd1: User password
Pag. 23
C-PRO KILO AHU APPLICATION MANUAL
4.2.4 Maintenance Operator Menu
Access to the Maintenance Operator Menu for level 2 requires a password from a
maintenance operator (or superior) in order to view/modify the parameters presented in this
branch.
In this Menu it is possible to view the status of various devices, inputs and outputs utilized by
the application. By pressing the ENTER key on the text which reads“MENU’
MANUTENTORE” (MAINTENANCE OPERATOR MENU) you will come to a page
allowing you the option to change your password (PSd2).
In the FUNZIONAMENTO (OPERATION) Menu you may view/enable characteristics
relating to the operation of the devices, including the hours of operation or the maximum
threshold of acceptible hours.
Under the MANUALE(MANUAL) Menu you can set the fan and humidifier modes to
manual/automatic. It is also possible to force the outputs in order to test their functionality.
In the STATO I/O (STATUS I/O) Menu you can directly view status of the physical inputs and
outputs of the card and you can set corrections to the analogue inputs to compensate the
required offset for the cables and positioning of the probes.
4.2.5 Menu Installation Operator
The Installation Operator Menu is in level 3 and requires a password from either an
installation operator or constructor in order to view/modify the parameters presented in this
branch.
The Installation Operator Menu contains all the paramaters related to the configuration of all
operations (alarms, regulations, logistics, characteristics) used for this device. By pressing
the ENTER key on the text which reads“MENU’ INSTALLATORE” (INSTALLATION
MENU) you will come to a page allowing you the option to change your password (PSd3).
Pag. 24
C-PRO KILO AHU APPLICATION MANUAL
In the REGOLAZIONI (REGULATIONS) Menu you can set/view parameters for various
specific regulations:
⋅ compensation regulation Set Point
⋅ cycles for air quality sensors
Within the VENTILATORI (FAN), BATTERIE (COIL), UMIDITA’(HUMIDITY),
RECUPERO(RECUPERATION), SERRANDA ARIA (AIR SHUTTER) and POMPE (PUMPS)
menus you may set the the related parameters to manage the devices:
⋅ regulation parameters
⋅ timetable
⋅ operation
In the SICUREZZE(SECURITY) Menu you can find all the paramaters which relate to the
alarms and the management of device security:
⋅ enabling
⋅ signal delays
⋅ type of re-arm…
The VARIE(VARIOUS)Menu contains other general parameters:
⋅ maximum threshold values
⋅ Modbus communication
⋅ enabling On/Off of Digital inputs and supervisor
⋅ enabling secondary Set Point of Digital inputs and supervisor
⋅ enabling summer/winter modes from Digital inputs and supervisor
⋅ enabling probes
⋅ digital input/output logistics
⋅ enable nocturnal operating mode
⋅ cancelling history
⋅ unit of measurment
From the DEFAULT Menu it is possible to restore the default values of all the parameters of
the application and save or redownload a map which contains all the parameters from the key.
This Menu is only accessible when the machine is off.
4.2.6 Constructor Menu
The Constructor Menu appears in level 4 and requires a password from a constructor in order
to view/modify the paramaters presented in this branch. In addition, this Menu is only
accessible when the device is off.
The Constructor Menu contains all the parameters relating to the configuration of the device.
By pressing the ENTER key on the text which reads“MENU’ COSTRUTORE”
(CONSTRUCTOR MENU) you will come to a page allowing you the option to change your
password for all four levels.
Pag. 25
C-PRO KILO AHU APPLICATION MANUAL
The CONFIGURAZIONE(CONFIGURATION) Menu allows you to set/view the parameters
relating to the characteristics used to configure the device.
⋅ unit type
⋅ coil number
⋅ device enablement
⋅ utilization of the expansion
In the HARDWARE IN Menu you can set the positions of the digital inputs.
In the HARDWARE OUT Menu you can set the positions of the analogue and digital inputs.
4.2.7 Password
Within each menu (excluding the clock and history menus) is an associated level that has
conditional access.Each level has an associated password which permits access to the
functions within a particular menu.Once the password is typed in, the protected functions
will become accessible to the user. Typing in the correct password will have the following
two effects:
⋅ permits access to the correllated level
⋅ permits access to sub-levels
Each password for each level can be modified from within that level or from a higher level.
For example, all passwords within the constructor level can be modified by levels below the
contructor level.
The following is an example of the password page appearing in the contructor menu:
The range of acceptable values for the password is: -999 / 9999.
If no further action is required in the current page, after a period of 4 minutes, the password
insterted will expire thus requiring a new password to be insterted.
4.2.8 Main OFF page
The main OFF page displays the reason for which the unit is turned off.
When the “Unita’ OFF da alarm” (OFF from alarm) is on, it can be shut down completely by
using either the keys, digital inputs or supervisor.
Pag. 26
C-PRO KILO AHU APPLICATION MANUAL
Mode of operation during summer/winter
Active functions on the unit
4.2.9 Main ON page
When the unit is turned ON the following main pages will appear:
from which you may access the status page, by pressing ENTER on the “>”. By pressing the
ESC key you will able to view the alarm and history pages.
The Set Point viewed is that which is presently in use by the regulations and is calculated by
the relative parameters based on the modes of operation (SEtC, SEtH) and by the possible
variations introduced from the relative functions (compensation, evening time mode, digital
inputs, supervisor).
Additionally, the page includes certain information relating to functions which have yet to
become active:
cR:
tR:
dR:
sR:
sF:
LD:
FC:
FH:
QA:
MX:
MD:
FX:
Compensation Set Point summer
Variation Set Point in nocturnal operating mode
Variation Set Point from digital inputs
Variation Set Point from supervisor
Active fans for cycles of air quality control sensors
The dehumidification functional limit is active
The external air shutters are active for free-cooling
The external air shutters are active for free-heating
The external air shutters are active for air quality control
The external air shutters are active for free-cooling/freeheating and for air quality control (the maximum
requested)
The external air shutters are active for free-cooling/freeheating and for air quality control (the average requested)
The external air shutters are active in a fixed opening
The function is active if the related code is visible in the page.
If ALARM indicates that there are active
alarms
Set Point ambient temperature
Set Point ambient humidity
4.2.10 Status page
From the main page it is possible to scroll through the various pages and have open access to
view the status of each device in operation.
These pages are not password protected and are only accessible when the unit is ON. To
view, press ENTER on “>” on the main ON page.
To scroll the status pages press ENTER on the the label “<” to return to a preceding page or
on the label “>” to view a successive page.
Pag. 27
C-PRO KILO AHU APPLICATION MANUAL
Value of delivery probe and regulation Set Point
Point
The following page summarizes the main values pertaining to the regulation of the delivery
temperature:
Requested heating (and cooling in the case where a
single coil is used) and actual Set Point for heating
Requested cooling and actual Set Point for cooling
The following page summarizes the main values pertaining to the regulation of humidity:
Value of ambient humidity probe and regulation Set Point
Requested humidification and and actual humidification
Set Point
Requested dehumidification and actual dehumidification Set
Note. If certain devices are disabled, the information contained in the parameters for that
particular devices operating status will be substituted by dots (“....”) in order to exclude
information pertaining to any disabled devices from being stored in the status pages. The
same applies for probes which are disabled.
4.2.11 Alarm pages
In order to view the alarms, choose ALARMI(ALARMS) from the general Menu or,
alternatively, from the main pages by pressing ESC to view the following page:
You can press ENTER on “Mostra ALARMI >>”(Show Alarms >>).
If no alarms are present you will see written“NO ALARMI”(NO ALARMS), otherwise, each
time you press ENTER you will view the next active alarm, and so forth.
By pressing the ENTER key for approximately 2 seconds, you will restore the alarms in the
case where the condition of error was restored. If this were not true, the current mask would
remain in view. If from one alarm page you press the ESC key or if you wait for a 60 second
timeout period, you will be brought back to the main page of the application. This level is not
password protected.
Pag. 28
C-PRO KILO AHU APPLICATION MANUAL
Historical status
Alarm date and time
Progressive number memorized
Alarm
code
Pro
ject:
num
ber, version, revision
Controller:
mas
k, version, revision
4.2.12 History pages
In order to view the alarm history, choose STORICO (HISTORY) from the general Menu.
Alternatively, on the main page you can press the ESC key in order to view the following
page:
Press ENTER on “Mostra STORICO >>”(Show History>>).
If no elements are present you will see “NO ALARMI”(NO ALARMS) written on the screen.
Otherwise, you will arrive at the following page which provides information from the most
recent element memorized in history:
where the information is from the last element reported and memorized in the history. To
view the preceding element press ENTER on “>>”. By repeating this procedure you will be
able to run each element contained in history until you arrive at the first inserted element,
from here, at the request of the successive element, you will view the last memorized
element. The history is viewed in a circular manner.
In order to exit the historical page press the ESC key or wait for the 60 second timeout period
to expire. This level is not password protected.
Press down on the UP+DOWN keys simultaneously for approximately two seconds and then
press ENTER on the label InFo. The following information pertaining to the project and
firmware versions of the controller will appear:
To return to the application page press the ESC key.
Pag. 29
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