EURA E2000-0015 S2B, E2000-0022 T3, E2000-0007 S2B, E2000-0015 T3, E2000-0030 T3 Safety Instructions And Operation Manual

...

FREQUENCY INVERTER

E2000

0,4kW – 400kW (IP20)

Safety instructions Installation & operating manual

ENGLISH

w w w. e u r a d r i v e s . e u

E2000_Rev.02 -EN- SOFT Rev. 5.09

INDEX

PAGE

Common installation- and safety rules for series E2000+ inverters

Product data / product power range

Inverter mounting

Electrical connection of E2000+ Inverters

Control-board – hardware and I/O channel configuration

Operating panel

Inverter parameter setting

Parameter group 100: Basic parameter

Parameter group 200: Inverter control

10)

Parameter group 300: Digital I/O configuration

11)

Parameter group 400: Analogue I/O channel configuration

12)

Parameter group 500: Fixed-frequency, automatic cycling frequencies

13)

Parameter group 600: DC-Bake control / Aux. functions

14)

Parameter group 700: Error handling and protection functions

15)

Parameter group 800: Autotuning – Motor data programming

16)

Parameter group 900: RS485 Hardware and interface parameters

17)

Parameter group A00: PID controller parameter

18)

Parameter group C00: Speed / Torque control

19)

Diagnostic functions

Rev. 02-EN-2016-06-KPP Software revision: 5.09

1) Common installation rules and safety information regarding EURA E2000+ inverters

1) Common installation- and safety rules for EURA DRIVES inverters, series E2000+

IMPORTANT!!

This instruction manual explains rules for correct installation and safe operation of frequency inverters, series E2000+ (denominated inverter, or drive in the following guidance). It is mandatory to follow exactly, what reported in this instruction manual.

This instruction manual must be read and fully understood before any action of installation or placing in operation of the inverter. Anybody, who operates the inverter, or the machine, equipped with inverter, must have access to this operation manual, and must become familiar with drives technology, especially regarding safety and warning issues

All instructions in this manual must be observed, to:

Guarantee safety for humans and machinery Allow safe function and reliable operation

Permit approvals and certifications Keep manufacturers warranty in force

Following pictograms are used in this instruction manual:

DANGER-WARNING-CAUTION

ATTENTION: Life or health of the user are endangered or substantial damage to property may occur.

ATTENTION – OBSERVE

Measures, necessary for safe and trouble-free operation

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1) Common installation rules and safety information regarding EURA E2000+ inverters

Common:

DANGER

Frequency inverters operate with voltages, hazardous to humans Depending on inverters protection degree (IP class) and mounting conditions, life parts may be accessible. During heavy duty operation, and especially in case of malfunction, parts/surfaces of inverters or accessory may reach dangerous temperatures, which may result in personnel injury. Inadmissible removal of covers or other parts of the inverter, improper use, and not qualified mounting or operation may result in high risk for personnel injury and/or machinery damage

All activity for mounting, cabling, placing into operation and operation

DANGER of the inverter must be done exclusively by proper educated and

trained people. The standards IEC 364 and/or CENELEC HD384, DIN VDE 0100

and all other national safety standards are to observe. Trained people has specific professional training, knowledge of all

relevant standards and safety rules and experience in application of electrical/electronic drive systems. These professionals are in condition to judge assigned duties, and resulting risks.

Specified application of frequency inverters

DANGER

The inverters, reported in this manual are components of electrical/electronic drive systems and determinate for integration in machines and plants only.

The E2000+ inverter serves exclusively for the control and regulation of three phase motors (asynchronus / synchronus motors) The connection of loads, other than above listed, may result in damage of the machinery, destruction of the inverter or connected equipment, and serious risk of personnel injury.

Observe specific standards and rules

It is not allowed, to place in operation the plant, before the

compliance with all standards of the machinery safety regulation

DANGER

(89/392/EWG) and the EMC rules (89/336/EWG) has been checked

Inverters are conformal with low voltage directive (73/231/EWG).

Harmonized standards EN50178 (VDE160) and EN60439-1

(VDE0660, T. 500) are applied.

EURA DRIVES E2000+ is a product with limited availability (in sense

of IEC 61800-3). Frequency inverters may create high frequency

noise, in case the operator is responsible for proper

countermeasures.

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1) Common installation rules and safety information regarding EURA E2000+ inverters

Handling, transportation and storage

Inverter components may become damaged and insulating distances

DANGER may be reduced, as a result of improper transportation, handling or

storage of the drive. In this case, the inverter does not anymore comply with product specific standards and rules, and it is not allowed to place it into operation. Therefore it is mandatory, to check the inverter for mechanical integrity, before installation and operation. The inverter may contain components, sensitive to electrostatic discharge. Therefore avoid, touch components inside the drive. It is recommended to store the inverter, using the original box. If inverters are stored or out of use for more then one year, DC capacitors may lose their capacity. Please contact the inverter manufacturer for reformatting procedure

Installation of the inverter

DANGER

Frequency inverters must be installed in a proper cabinet. Only fixed installation is permitted. Follow all effective standards and rules for correct grounding!!

All minimum distances to other inverters or equipment in the cabinet are to respect. Minimum distances are reported later on this manual.

Allow adequate air circulating, especially, in case of vertical mounting, one on top of the other.

Use proper shielded cables, for inverter control signals and feed back signals

Intrusion of dust, liquids, water, steam and aggressive gases must be excluded

Attention on adequate heat exchange of the cabinet Use of the inverter in explosion risky area is not allowed

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1) Common installation rules and safety information regarding EURA E2000+ inverters

Electrical wiring of frequency inverters

The entire plant must be disconnected from power, crosschecked for

DANGER HAZARDOUS loss of voltage and locked before starting any work

CAPACITOR CHARGE

LVD – DOUBLE

INSULATON

The discharge time of the internal DC-LINK capacitors may take up to 5 minutes, it is not allowed to open the enclosures or to do any maintenance work during discharge cycle!!

All connection terminals for control and feed-back are single insulated in sense of EN50178.

In case of connection to external equipment with double insulation, the user has to provide proper arrangement, to guarantee double insulation in sense of EN50178 for the whole system

E2000+ inverters are designed for steady state installation, using

GROUNDING

fixed wiring. It is not allowed, to use power plug or similar mobile

connection. Depending on different EMC filter arrangements, the leakage current to ground may exceed 3,5 mA. Therefore it is recommended

to use earth connection wiring, with minimum section of 10mm2 (copper) or use double wiring (in sense of EN50178)

All grounding connections must be as short as possible, all leading to one common central point (star arrangement).

Long motor leads

A motor cable lenght, exceeding 30m, may result in over-voltage spikes on the motor side. These peaks may damage the internal insulation of the motor. The use of motor chokes, sinus filter or dV/dt limiting filters may prevent from risk of motor damage.

Generally it is recommended, to use inverter duty motors In case of any doubt, please contact the manufacturer

All output filter components must have inverter manufactures approval

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1) Common installation rules and safety information regarding EURA E2000+ inverters

Insulation testing

In case of insulation testing of the whole network, it is recommended to disconnect the inverter and all optionally mounted filter components. Some components, used inside the inverter may impact measurement accuracy, o may become destroyed

All EURA inverters have to pass the insulation test, according to EN15178, during the final test procedure on the production line.

Potential equalization

If components with no galvanic insulation are used and connected to the inverter, proper measures are necessary, to guarantee potential equalization.

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1) Common installation rules and safety information regarding EURA E2000+ inverters

DANGER OF FIRE

BURNS

Braking resistors

All kinetic energy of the system converts to heat, during braking cycle. This energy dissipates in the braking resistor. Improper dimensioning of the braking resistor or insufficient heat exchange may result in high risk if fire

Also over-voltage on the input power supply my lead to high risk of fire

Therefore all braking resistor must have two thermistors, series connected, which contacts open in case of over-temperature, disconnecting the whole power supply, on inverters input terminals

Braking resistors surface may become very hot, even during normal operation. Therefore it is necessary to mount the resistor in a save location, using proper protecting cages.

IMPACT ON

DIFFERENTAL

CURRENT BRAKERS

Differential current breaker (FI)

The use of frequency inverters may delay or even inhibit the trigger of differential current breakers.

For life protection, all plant with inverters must have following: Input wiring protection: Fuses or automatic over-current breaker

(Dimensioning: see tables).

Differential current protection: "All-sensitive"

protectors (breaker), minimum requirement type „B“ , mounted on all inverter power lines. It is not permitted to connect other equipment on inverter

power lines. For single phase inverters (230V class) the use of differential

current breaker type "A" or "F" is allowed.

The trigger current of the differential current breaker depends on the operating frequency, motor type, PWM frequency and the length of the motor cable It is recommended, to use differential current breaker with 300 mA threshold (for industrial environment).

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1) Common installation rules and safety information regarding EURA E2000+ inverters

Basic rules for reliable and safe operation

-Proper dimensioning of the system (motor, inverter, mechanical elements).

-Check for correct inverters rated voltage, consider tolerances too

-Review all inverter and motor cabling, including correct terminal tightening torque (torque values: see table).

-Use proper cable for all control wiring, separate control cable from power cable, min. 15 cm distance. Use shielded cable for all control connections, exceeding 1 meter

-Twist wires to braking resistors or use shielded cables

-Shielded cables are recommended for motor connection too, especially with distances, exceeding 30 meters.

-Avoid earth loops, all earth connections should have large contact areas, all leading to one central grounding point (star connected)

IMPORTANT FOR

SAVE INVERTER

OPERATION

One separate circuit breaker is recommended for each inverter – allowing separate switch off of single inverters.

CHECK FOR PROPER INVERTER PROGRAMMING Improper programming of the inverter may result in

unpredictable behavior of the system and subsequent high risk of damage and/or personnel injury.

The inverter may be enabled for multiple automatic restart attempts in case of fault – delayed restart is possible.

Unpredictable systems reactions may become the result of internal inverter defects. The inverter may ignore commands, speed, STOP instructions, or signals originated from external components. The braking function of the inverter may fail. Depending on the application, external safety components, working independently from the inverter, are required, to guarantee the safety of the whole system

Inverter protection-functions

Although the inverter is equipped with intelligent protections functions, the repetitive triggering of those functions may result in inverter damage. The inverter is protected against output short circuit and earth fault, each displayed by a specific code on the display. Repetitive earth faults and short circuits may damage the power stage of the inverter. The motor must be fixed connected, in case, where interruption of the motor line is required (for safety reason), the circuit should open/close with inverter in STOP condition only (final stage disabled). It is recommended, to keep the inverter powered on at all time, if for application reason repetitive power on cycling is required, it should not exceed one cycles every 5 minutes – otherwise contact the manufacturer.

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1) Common installation rules and safety information regarding EURA E2000+ inverters

Power-grid specification:

The inverter is build for symmetric three phase power supply systems, with voltage phase to earth/neutral not exceeding 300V. A transformer can be used for adaptation to higher voltages.

For single phase inverters the maximum input voltage is 240V +15%, 400V class thee phase inverters can work up to 460V +15%. Contact the inverter manufacturer, before connecting to unbalanced, floating, or unsymmetrical power systems.

Power supply – short circuit capability

Input chokes (Uk=4%) are recommended to connect the inverter on a power grid with high short circuit capability, this especially for continuous full load operation. If the power supply capability exceeds by 20 times the inverter power, the use of chokes is mandatory.

Measurements on inverter input and output:

Current and voltage may have no sinus shaped waveform on inverters input/output side. If improper testing instruments are used, the result may become inaccurate, or in worst case, the inverter and/or the test instrument may become destroyed. On input side, the current waveform is composed by fundamental and harmonics, while on output side the voltage waveform is PWM modulated. The used instruments must be able to handle the various signal waveforms. For simple measurements, a high quality moving iron instrument could be suitable.

FOR ANY QUESTION –

CONTACT THE

MANUFACTURER

The inverter manufacturer must be contacted in case of any question, regarding this safety/instruction manual, or if some parts have not been fully understood.

Please ask before installing or placing on operation the system.

This is mandatory, to avoid any risk for machinery damage and/or personnel injury.

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1) Common installation rules and safety information regarding EURA E2000+ inverters

EMC: Basics and recommendations for installation

The E2000+ series inverters are electrical devices, designed for installation in industrial area. E2000+ inverters are not designed to work stand alone, these inverters are considered as part of a complex system, for this reason, no separate EMC marking is applied on the inverter. The machine builder / system integrator is obligated to prove the compliance with actual EMC standards for the whole system.

Normally, the inverter integrated EMC filters are sufficient, to meet the actual EMC limits (this has been confirmed by measurements, performed by independent body).

Inverters E2000+ are designed for use in "second environment", (in sense of EN61800-3). This means installation in industrial area, where power supply is done via separate transformer. Fore installation in "first environment" (residential area – public low voltage power grid), additional filter components may become necessary, to meet EMC rules.

EMC - adequate installation

Mounting in metal cabinet, if possible, the cabinet should be divided into power and control area, using metal shielding barrier, or similar

Connect all metal parts, grounding cables, cable shields on one central point, using the blank mounting plate as contact area.

Use 10mm2 cables for potential equalization, "star" connected on one central point. Please consider, that inverters and filters may have more than 3,5 mA leakage current, therefore use proper earth/ground conductors:

Grounding conductor min. 10 mm² (copper) Grounding connection with separate monitoring system, which disconnects automatically in case of fault. Dual grounding, using separate cable and terminals.

Use shielded cables, wherever possible, with copper mesh, common cable steel protection is not working as shield.

Connect shields on large blank areas with potential equalization bars. Use special cable glands, with integrated contact brushes. It is not allowed to extend cable shield, using single wire.

Mount all external filter components as close as possible to the noise source (inverter) – get perfect contact, mounting directly on the blank cabinet plate.

Keep all wiring as short as possible, separate different networks, min. 15 cm distance. Different networks are: power supply, motor cable (incl. brake resistor), low voltage control wiring (control signals, feed back, data line).

Twist all unshielded cables Unused wires in cables should be connected to ground

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1) Common installation rules and safety information regarding EURA E2000+ inverters

Inverters with UL mark: Additional information

Following information are valid for inverters, designed for use in countries, which require UL approval. All information below must be available to all who are responsible for commercialization, installation and place in operation.

UL Standards

The UL/cUL mark applies to products in the United States and Canada and it means that UL has performed product testing and evaluation and determined that their stringent standards for product safety have been met. For a product to receive UL certification, all components inside that product must also receive UL certification.

UL Standards Compliance

This drive has been tested in accordance with UL standard UL508C, File No. E363934 and complies with UL requirements. To ensure continued compliance when using this drive in combination with other equipment, meet the following conditions:

1)Do not install the drive to an area greater than pollution severity 2 (UL standard)

2)Installation and operating instructions shall be provided with each device.

The following markings shall appear in one of the following locations: shipped separately with the device; on a separable, self-adhesive permanent label that is shipped with the device; or anywhere on the device itself.

a) Designation markings for each wiring diagram; b) Markings for proper wiring connections. c) “Maximum Surrounding Air Temperature 40ºC.” or equivalent; d) “Solid State motor overload protection reacts when reaches 150% of FLA” or equivalent; e) “Install device in pollution degree 2 environment.” or equivalent; f) For Models of Frame Size(E2000-0007T3UBR;E2000-0011T3 UBR;E2000-0015T3 UBR;E2000-0022T3UBR): “Suitable For Use On A

Circuit Capable Of Delivering Not More Than 5,000 rms Symmetrical Amperes, 480 Volts Maximum When Protected By made by COOPER BUSSMANN L L C Class T Fuse: JJS-15.” or equivalent. For Models of Frame Size (E2000-0030T3UBR;E2000-0037T3UBR;E2000-0040T3UBR): “Suitable For Use On A Circuit Capable Of Delivering Not More Than 5,000 rms Symmetrical Amperes, 480 Volts Maximum When Protected By made by COOPER BUSSMANN L L C Class T Fuse: JJS-25.” or equivalent. For Models of Frame Size (E2000-0055T3UBR;E2000-0075T3UBR): “Suitable For Use On A Circuit Capable Of Delivering Not More Than 5,000 rms Symmetrical Amperes, 480 Volts Maximum When Protected By made by COOPER BUSSMANN L L C Class T Fuse: JJS-35.” or equivalent.. g) “Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes” or the equivalent; h) “CAUTION – Risk of Electric Shock” should be provided, followed by instructions to discharge the Bus Capacitor or indicating the time required (5 minutes) for Bus Capacitor to discharge to a level below 50 Vdc;

i) “Drives have no provision for motor over temperature protection” or equivalent; j) For used in Canada only: “TRANSIENT SURGE SUPPRESSION SHALL BE I NSTALLED ON THE LINE SIDE OF THIS EQUIPMENT

AND SHALL BE RATED __480_ V (PHASE TO GROUND), 480 V (PHASE TO PHASE), SUITABLE FOR OVERVOLTAGE

CATEGORY _III_, AND SHALL PROVIDE PROTECTION FOR A RATED IMPULSE WITHSTAND VOLTAGE PEAK OF _6 kV” or

equivalent.

Field Wiring Terminal Markings – Wiring terminals shall be marked to indicate the proper connections for power supply and load, or a wiring diagram coded to the terminal marking shall be securely attached to the device:

a.“Use 60/75°C CU wire” or equivalent;

b. Required wire torque, type and range listed: see chapter 4) Empfohlene Leitungsquerschnitte – Sicherungen Leistungsklemmen

Grounding – The wire connector intended for ground connection for field installed equipment, shall be clearily identified such as being marked “G”, “GRD”, “Ground”, “Grounding”, or equivalent or with the grounding symbol (IEC 417, Symbol 5019).

Tightening torque and wire section for field grounding wiring are marked adjacent to the terminal or on the EMV: Grundlagen und ire section for field grounding wiring are marked adjacent to the terminal or on the wiring diagram.

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2) Product data – product power range

2) Product data / product power range

Product naming convention

E2000 – 0007 S2

Power supply: S2 single phase 220/230 VAC +/-15% T3 three phase 400/460 VAC +/-15%

Codierung-siehe Typenübersicht

Motor rated power

Power Code

0002

0004

0007

……

Motor power (kW）

0.2

0.4

0.75

……

Type-serial-class (E2000+)

Options identifier

D F 1 Y K B R

---

EMC Filter:

No filter

EMC filter integated

---

Brake Chopper

No chopper

Chopper integrated

---

Keypad /potentiometer

Keypad without potentiometer

Keypad with potentiometer

---

Keypad concept

Fix integrated, not removable

Removable, inverter has remote control function

---

Fieldbus

No fieldbus

MODBUS

---

Mechanical concept

Wallmount (inside cabinet)

Inverter integrated in cabinet

Nameplate

The adjacent picture shows a typical nameplate of an series E2000+, three phase, 400V 2,2 kW inverter, 6,5A rated current, including following options: F2 (MODBUS), B (Brake-chopper) R (integrated EMC-Filter)

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2) Product data – product power range

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2) Product data – product power range

Mechanical construction

There are two different basic concepts:

Inverter with power range from 0,2 to 22 kW: POLYCARBONATE enclosure, build on a constructional base (heatsink) with the keypad integrated on the cover (not removable) – framesize E1 – E6

Inverter with power range from 30 to 400 kW: Steel panel, power and control terminals inside, with the keypad integrated in the cover and removable - framesize C3 – C6

Appearance of an E2000+ Size E2 inverter

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2) Product data – product power range

Appearance of an E2000+ Size C3 inverter

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2) Product data – product power range

Technical data - inverter series E2000+

Power supply

Output

Control mode

Display

I/O Channels, control functions

Protection functions, incl. fault memory

Optionals

Environmental conditions

Power range

Standards

Rated voltage

3-phase 380…460V +/- 15% - 1phase 230V +/- 15%

Input frequency

44….67 Hz

EMC filter

Integrated for 2. environment (up to 90 kW)

Output voltage

0……...U-input

Output frequency

0……...650 Hz

Resolution of output frequency

0,01 Hz

Overload capability

150% - 60 sec. / 10 Min

V/Hz - Mode

PWM control-modes

SENSORLESS VECTOR (SLV) – Speed / torque control

Permanentmagnet Synchronus Motor PMM control

PWM frequency

0,8.....16 kHz

V/Hz characteristic

Linear, quadratic, and user-programmable curve – Voltage setpoint

Starting torque

150% rated torque at 0,5 Hz (in SLV mode)

Torque boost

Automatic / manual

Motor data input

Manual input / intelligent AUTOTUNING function

Speed range

1:100 in SLV mode

Speed precision

+/- 0,5% (SLV)

Torque precision

+/- 5% (SLV)

DC-Brake

Freq. threshold, duration and intensity programmable – DC injection

Brake chopper

Integrated chopper transistor (Brake resistors – see product table)

7 Segment LED display -4- digit

For programming and visualization of different operating parameters

Inverter control - Start/Stop

To configure: terminals / operation panel / serial link

Digital control inputs

8 (6) digital inputs (HIGH/LOW configurable), pulse input

Speed / torque reference signal

Potentiometer (on operating panel / Extern), analogue input (terminals),

operating panel keys, pulse input, serial link

Reference analogue channels

2 Analogue channels 0…10V, -10V/+10V, 0..(4)20 mA (with programmable

offset, gain – to concatenate mathematically each other)

Analogue outputs

2 analogue output channels, both programmable in gain, different functions to

assign (0…10V, 0..20 mA)

Digitale outputs

2 digital outputs (different functions to assign)

Relays output

1 switchover contact 5 A 230 V (programmable for different functions)

Interface

Serial link (MODBUS – ASCI/RTU)

Jog mode, 12V / 50 mA auxiliary power supply on terminals

Special function - control options

PI-control / Pump control, Master/Slave control

Fixed frequency control, programmable cycling frequency sequence

"Catch on the fly function", AUTORESET/RESTART function

Overvoltage, Undervoltage

Electrical protection functions

Overcurrent, Overload, Motor-Overload, Output-short

Phaseloss, Motor-Phase imbalance

Thermal protection functions

Heatsink overtemperature – Motor overtemperature (PTC/KLIXON),

Motor I2xt

Operating panel

Remote keypad / programming tool

Brake resistors

High power resistors for heavy duty operation

Filter / chokes

PFC chokes – dv/dt limiting output filter - sinusfilter

Parameter copy stick

USB Stick with parameter dublication function – USB/RS485 converter

PC-Link Software (via MODBUS)

Special tool for programming, control and diagnostic (parameter set memory)

Protection

IP20 – IP21 (optional)

Operating temperature

-10……+50 °C

Humidity

Max. 90 % not condensing, no corrosion

Elavation

1000 m - 1% derating / 100m above

Vibration

Max. 0,5 g

SLV

0,2……400 kW

V/Hz

0,2……400 kW

EMC

EN61800-3(2004)

Safety

EN61800-5-1 2003

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Power range – framesize

Model

currentpower

Rated

E2000-0004 S2B

0,4 kW - 2,5A

E2000-0007 S2B

0,75 kW - 4,5A

E2000-0015 S2B

1,5 kW - 7A

E2000-0022 S2B

2,2 kW - 10A

2) Product data – product power range

Inverter 230V

currentInput

Framesiz

Enclosure

(kg)Weight

mm)

(WxHxDDimensio

chopperBrake

valueresistancebra

ke.Min

.POLYCARB

1,4

80x140x135

1,5

80 Ohm/200W

15A

E2 2,0

106x180x150

22A

2,1

Inverter 400V

Model

current

/powerRated

RMS

currentInput

Framesize

Enclosure

(kg)Weight

mm)

(WxHxDDimension

chopperBrake

valueresistancebra

ke.Min

E2000-0007 T3

0,75 kW - 2 A

2,4A

2,0

106x180x150

150 Ohm/200W

E2000-0015 T3

1,5 kW - 4 A

4,6A

2,1

E2000-0022 T3

2,2 kW - 6,5 A

2,2

POLYCARBON

E2000-0030 T3

3,0 kW - 7 A

2,5

106x180x170

E2000-0040 T3

4,0 kW - 9 A

11A

3,0

138x235x152

75 Ohm/500W

E2000-0055 T3

5,5 kW - 12 A

16A

3,5

E2000-0075 T3

7,5 kW - 17 A

20A

4,5

156x265x170

E2000-0110 T3

11 kW - 23 A

29A

4,8

50 Ohm/1.000W

E2000-0150 T3

15 kW - 32 A

37A

8,0

INTEGR

ATED

30 Ohm/1.500W

205x340x196

E2000-0185 T3

18,5 kW - 38 A

45A

8,5

E2000-0220 T3

22 kW - 44 A

54A

9,0

20 Ohm/2.000W

E2000-0300 T3

30 kW - 60 A

72A

22,5

270x435x235

20 Ohm/3.000W

E2000-0370 T3

37 kW - 75 A

85A

24,0

315x480x235

E2000-0450 T3

45 kW - 90 A

110A

24,5

12 Ohm/5.000W

E2000-0550 T3

55 kW - 110 A

132A

41,5

360x555x265

E2000-0750 T3

75 kW - 150 A

180A

42,0

10 Ohm/8.000W

E2000-0900 T3

90 kW - 180 A

220A

56,0

410x650x300

8 Ohm/10.000W

E2000-1100 T3

110 kW - 220 A

264A

56,5

STEEL

PLATE

E2000-1320 T3

132 kW - 265 A

320A

C7 87

516x765x326

4 Ohm/20.000W

E2000-1600 T3

160 kW - 320 A

384A

123

560x910x342

3 Ohm/30.000W

E2000-1800 T3

180 kW - 360 A

430A

124

E2000-2000 T3

200 kW - 400 A

480A

125

400x1310x385

E2000-2200 T3

220 kW - 440 A

530A

185

535x1340x380

E2000-2500 T3

250 kW - 480 A

575A

186

OPTI

E2000-2800 T3

280 kW - 530 A

635A

225

CB0

600x1465x380

E2000-3150 T3

315 kW - 580 A

700A

230

E2000-3550 T3

355 kW - 640 A

765A

233

E2000-4000 T3

400 kW - 690 A

830A

234

600x1600x388

Note: The indicated RMS input current is approximated for direct connection to a power grid, having a short circuit capability of 20kA – use adequate input chokes (5% choke) to reduce the RMS current

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3) Inverter mounting

Please read all, what reported on chapter 1) Common installation- and safety rules for EURA DRIVES inverters, series E2000+ before proceeding with inverter mounting, cabinet wiring, and putting into service the system.

Mounting in cabinet

Accordingly to the protection degree class (IP20/21), the inverter must be placed in a proper cabinet. The inverter should be mounted vertically, using all available mounting holes. Avoid mounting of more inverters in vertical array. If absolutely necessary, keep double mounting distances The table below, shows the minimum mounting distances in vertical and horizontal direction

Sufficient heat exchange of the cabinet must be guaranteed, to keep all operating conditions within the specified limits.

Framesize

Mounting distance

<30kw E1-E6

A≥150mm

B≥50mm

≥30kw C3-C6

A≥200mm

B≥75mm

INVERTER

Distances for mounting

in cabinet

Fans: All inverters out of the E2000+ series are forced ventilated. Specific parameters are used to set various fan operating

modes: Always ON (F702=2), ON with inverter in running mode (F702=1), or temperature controlled (F702=0) (F703=Temp. threshold)

see 14) Parameter group 700: Error handling and protection functions (F702-F703)

Maintenance and service:

Provided that the inverter is working in respect of specified environmental conditions, provided that the inverter is used for proper application, and all instructions have been exactly followed for installation, putting in service and operation, the inverter does not need any specific maintenance.

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4) Electrical connections of E2000+ inverters

4) Electrical connection of E2000+ Inverters

E2000+ inverters have separate terminals for power- and control-connection. Adequate cables are requested for wiring the inverter, all safety rules, reported in the first chapter of this manual are to observe.

Power terminals:

There are different arrangements for power terminals, depending on inverter size and number of input phases.

230V Singlephase inverter 0.2 – 0,75 kW – framesize E1

230 V Singlephase inverter 1,5 - 2,2 kW - framsize E2, E3

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4) Electrical connections of E2000+ inverters

400V Threephase inverter 0.75 – 11 kW – framesize E2, E3, E4, E5

400V Threephase inverter 15 – 22 kW – framesize E6

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4) Electrical connections of E2000+ inverters

400V Threephase inverter - above 22 kW C3 – C6

Brake resistor:

E2000+ inverters have build in chopper transistor as standard. An adequate brake resistor can be connected externaly. The maximus lenght of the cable is 2mt, crossection depends on the current through the resistor, calculated, considering the brake switch on voltage of 800V and the resistor value.

The minimum resistor value for single inverter power ranges is reported in table on chapter: 2) Product overview / Product data

– the value in the table is the absolute minimum value – resistors with up to three times higher resistance value are allowed.

Right dimensioning of the resistor, especially in sense of continuous power and peak power depends on the application (inertia, speed, brake cycle rate). EURADRIVES accessories program offers special resistors for all kind of application.

ATTENTION!! All stored dynamic energy of the system is converted in heat, during the brake process - heat, dissipated in the brake resistor. Overheating of the resistor, risk of burning and fire may be the consequence of improper dimensioning, wrong parameter setting, inverter fault or power supply over-voltage. It is necessary to provide suitable electrical and mechanical protection of the brake resistor

The rules in chapter 1) Common installation and safety rules are to observe.

EURADRIVES does not take any responsibility for any damage or risk, if improper brake resistors are used.

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4) Electrical connections of E2000+ inverters

Recommended cable cross sections, fuses, terminal tightening torque

Inverter

Input

Cable cross section

model

current

(mm2 AWG)

terminal tightening

torque

mm2 / AWG / lbs/inch

E2000-0007 T3

2,4

E2000-0015 T3

4,6

2,5 / AWG14 /10

E2000-0022 T3

E2000-0030 T3

E2000-0040 T3

2,5 / AWG12 /10,5

E2000-0055 T3

4 / AWG10 /19

E2000-0075 T3

E2000-0110 T3

6 AWG8 /30,4

E2000-0150 T3

10 AWG6 /30,4

E2000-0185 T3

E2000-0220 T3

E2000-0300 T3

E2000-0370 T3

E2000-0450 T3

110

E2000-0550 T3

132

E2000-0750 T3

180

E2000-0900 T3

220

120

Control cables

0,75-1 AWG20 /2,7

– all framesizes

Input fuses

IEC

UL-Klasse T

Bussmann-Typ

60269

(A)

gG (A)

10A

JJS10

16A

15A

JJS15

25A

20A

JJS20

35A 30A

JJS30

50A 40A

JJS40

50A

JJS50

63A 60A

JJS60

80A 80A

JJS80

125A 90A

JJS90

125A

JJS125

160A 175A

JJS175

200A 200A

JJS200

250A 250A

JJS250

Earth/ground connection Minimum earth/ground wiring cross section – for terminal connection

Motor wiring section: S (mm2)

Minimum earth wiring cross ection

/PE/E (mm2)

S ≤16

= S

16<S ≤35

min 16

S>35

min S/2

Minimum earth/ground wiring cross section – for chassis connection (on designed "G" "GND" "GROUND" connection points)

Motor wiring section: S (mm2)

Minimum earth wiring cross ection

/PE/E (mm2)

S ≤16

AWG8 / 6,2

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4) Electrical connections of E2000+ inverters

Control terminals – control board

Two different configurations of control terminals and control boards are available, depending on inverter frame size

Inverter size E1 – E6 0,20...22 kW

Inverter size C3 – C6 30….400 kW

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+ 57 hidden pages

EURA E2000-0015 S2B, E2000-0022 T3, E2000-0007 S2B, E2000-0015 T3, E2000-0030 T3 Safety Instructions And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual