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TG17M41
Owner's Manual
68 pgs3.25 Mb0

ETQ TG17M41 Owner's Manual

Owner’s Manual Model TG17M41
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PREFACE
Thank you for purchasing products from EASTERNTOOLS & EQUIPMENT, INC. We appreciate your business. The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of maintaining and repairing your generator. The equipment you have purchased is a complex piece of machinery. We recommend that that you consult with a dealer if you have doubts or concerns as to your experience or ability to properly maintain or repair your equipment. You will save time and the inconvenience of having to go back to the store if you choose to write or call us concerning missing parts, service questions, operating advice, and/or assembly questions. Our gasoline generators have some of the following features:
．Lightweight construction ．Air cooled ．Four-stroke gasoline internal combustion engine ．Recoil starter ．Large fuel tank ．Automatic voltage stabilizer ．NFB circuit protector ．AC and DC outputs ．Low oil level sensor The ETQ air-cooled gasoline generators are widely used when electrical power is scarce. Our generators provide a portable mobile solution in supplying power for field operations during project construction.
This manual will explain how to operate and service your generator set.
If you have any questions or suggestions about this manual, please contact your local dealer or us directly. Consumers should notice that this manual might differ slightly
from the actual product as more improvements are made to our products. Some of the pictures in this manual may differ slightly from the actual product as well. Eastern Tools and Equipment, Inc. reserves the right to make changes at any time without notice and without incurring any obligation.
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TABLE OF CONTENTS
Page TECHNICAL SPECIFICATIONS AND DATA 3 EQUIPMENT DESCRIPTION & KNOWING YOUR GENERATOR 4 SAFETY PRECAUTIONS 5
Danger
5
Electric shock and short circuit
5
Prevention from accidental burns
5
Refueling precautions
5
Engine safety precautions
6
Generator safety
6
PREPARATION BEFORE OPERATION 6
Engine oil
6
Gasoline
7
Air cleaner
7 GROUNDING THE GENERATOR 8 OPERATING THE GENERATOR 8
Starting the engine
8
Connecting electrical loads and electrical capacity
9
Stopping the engine
10 RECEPTACLES 11 MAINTENANCE 12
Cleaning the generator
13
Spark Plug
13
Storage
14 TROUBLESHOOTING 15 Wiring Diagram 16 PARTS LISTING 17
EXPLODED GENERATOR VIEW
17
CRANKCASE
20
PUSH ROD & VALVE ROCKER
21
CYLINDER HEAD & CYLINDER HEAD COVER ASSEMBLY
22
CRANKCASE COVER ASSEMBLY
23
CRANKSHAFT, PISTON & TIE-ROD
24
CARBURETOR ASSEMBLY & AIR CLEANER ASSEMBLY
25
FLYWHEEL & RECOIL STARTER
26
IGNITION COIL
27
REGULATING CONTROL SYSTEM
27 LIMITED WARRANTY 28 PRODUCT REGISTRATION 31
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TECHNICAL SPECIFICATIONS AND DATA
TG17M41
Engine Type 4-stroke, Air-cooled, OHV
Displacement
119 cc
12.14 cu in
Bore × Stroke
60×42 mm
2.36×1.65 in
Engine Rated Power
2.94 KVA @ 3600 r/min 4 Hp @ 3600 r/min
Fuel Unleaded
Fuel Tank Capacity
13 L
3.43 Gal Operation Hours 11Hrs @ 50% load Engine Oil SAE 10W-30 or equivalent motor oil
Engine Oil Capacity
0.6L (20.3 Ounces)
1.Need to add oil to engine when “oil warning light “ is on.
2.Engine may stop and will damage if the oil is too low. Engine Start Pattern Manual start Generator Type Synchronous generator Phase Single Power Factor Cos θ = 1.0 AC Output Voltage 120V AC Output Frequency 60Hz AC Output Max Power 2250 ± 10% Watts AC Output Rated Power 1750 ± 5% Watts DC Output Voltage 12V Noise Level 65 dB @ 7m
Product Weight
35 kg
77.2 lbs
Product Dimensions
51.6x43.0x43.5 cm
20.31x16.93x17.13 in
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EQUIPMENT DESCRIPTION & KNOWING YOUR GENERATOR
Please read this manual and follow the procedures covered in this manual. Become familiar with the generators functions, applications, and limitations.
Below is a diagram of the locations of the various controls and functions of the generator
(1) ENGINE SWITCH (10) HOUR METER
(2) OIL INDICATOR LIGHT ASSY (11) 120V Duplex Receptacle 5-20R (3) OIL DRAIN PLUG (12) FRAME COMP (4) OIL FILLER CAP (13) FUEL GAUGE
(5)ALTERNATOR (14) FUEL TANK CAP (6) DC CIRCUIT BREAKER 8A (15) TANK COMP,FUEL (7) DC RECEPTACLE (16) AIR CLEANER
(8) AC CIRCUIT BREAKER 14.5A (17) COCK ASSY.FUEL (9) GROUND TERMINAL (18)RECOIL STARTER
WARNING: DO NOT exceed the generator’s wattage/amperage capacity. Our products are
continuously being changed and improved. Every effort has been made to ensure that information in the manual is accurate and up to date. However, we reserve the right to change, alter or otherwise improve the product and this manual at any time without prior notice.
(3)
(1)
(11)
(4)
(3)
(5)
(6)
(18)
(7)
(8)
(9)
(10)
(12)
(13) (14) (14)
(15)
(16)
(17)
(18)
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SAFETY PRECAUTIONS
In order to ensure safety for the consumer, please carefully follow instructions on being careful with the generators.
Operate the generator ONLY outdoors. Never run the generator indoors as the engine gives off poisonous carbon monoxide, an odorless and colorless gas. Inhaling carbon monoxide will cause nausea, fainting or death. Also, keep the generator at least 3 feet away from flammable matter for adequate ventilation.
DANGER
Always properly ground the generator. Failing to do so can result in electrocution, particularly if the generator is equipped with a wheel kit.
ELECTRIC SHOCK AND SHORT CIRCUIT
Be sure to notify the utility company when using the generator for backup power. Use approved transfer equipment to isolate the generator from electric utility. In highly conductive area such as metal decking or steel work, use a ground circuit fault interrupter. Never touch the generator if the generator is wet. Also, never touch the generator if your hand is wet. Never operate your generator if the weather conditions call for any type of precipitation such as rain, snow, or fog.
PREVENTION FROM ACCIDENTAL BURNS
Never touch the muffler and its cover when the engine is running. Never touch the muffler and cover after the engine has been used, as the muffler remains hot for a good period of time.
REFUELING PRECAUTIONS
Gasoline and its vapors are extremely flammable. Do not smoke near gasoline and keep gasoline away from generator while the generator is running. When adding fuel, turn the generator off and let it cool at least 2 minutes before removing the gas cap. Loosen gas cap slowly to relieve the pressure in the tank.
Fill fuel tank outdoors and never overfill the tank.
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When storing gasoline or equipment with fuel in tank.
Store away from appliances or equipment that have a pilot light or other ignition sources because it can ignite gasoline vapors.
ENGINE SAFETY PRECAUTIONS
Do not touch hot surfaces. Allow equipment to fully cool down before touching.
After the generator has been run, the engine produces heat. The temperature of the muffler and nearby areas can reach or exceed 1600 F. Severe burns will occur on contact with skin. Do not modify the generator in any way. The generator supplies the rated voltage and rated frequency at its governed speed.
GENERATOR SAFETY
Never overload your generator as this can damage your generator or the electrical devices connected to it
Do not start generator with electrical devices connected to it. Start the generator first and after the speed of the generator stabilizes, electrical loads can be applied to it.
When connecting electrical loads, make sure the devices are "OFF" first before connecting them. Keep the same concept when disconnecting electrical devices; make sure all
devices are in the "OFF" position before disconnecting.
Operate the generator on level surfaces only. Inclined surfaces reduce the effective lubrication of the engine.
Do not expose the generator to excessive moisture, dust, dirt, or corrosive vapors.
PREPARATION BEFORE OPERATION
Before starting the generator, verify the following conditions.
ENGINE OIL
• Fill the engine with SAE 10W-30 engine oil
for generator use or follow the table below.
• Make sure the generator is on a level surface and make sure the oil dipstick is on tight.
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GASOLINE
• Add unleaded gasoline and never fill the fuel tank indoors. Also, be sure to install the fuel tank cap on tight after filling.
• DO NOT overfill the fuel tank. Always allow room for fuel expansion. Never fill the fuel tank when the engine is running or hot. Allow the unit to cool for two minutes before refueling. DO NOT use light a cigarette or smoke when filling the fuel tank.
AIR CLEANER
• Unsnap the air cleaner cover springs, and remove the air cleaner cover.
• Check the air cleaner element to be sure they are clean and in good condition.
• If the air filter is dirty, remove and clean the element.
o Wash in solvent o Squeeze o Soak oil o Squeeze dry
• Reinstall the air cleaner element and secure the cover by setting the cover spring.
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GROUNDING THE GENERATOR
The National Electric Code requires that the frame of generator and the external electrically conductive parts of the generator be connected to an approved earth ground. Local codes may differ and require other grounding specifications. For this purpose, please use the ground wire that attaches from the frame to the generator unit.
Using a No. 12 AWG (American Wire Gauge) stranded copper wire to the frame and to an earth-driven copper or brass grounding rod provides sufficient safety against shock. However, local codes may differ. Contact a local electrician to find out specifications for grounding your generator.
Note: Grounding your generator is highly recommended. It helps prevent electrical shock if a ground fault condition exists in the generator or in faulty connected electrical devices. Also, because the generator is rotating at high speeds, static electricity tends to buildup within the unit. Grounding helps dissipate the static electricity buildup often buildup in underground devices.
OPERATING THE GENERATOR
STARTING THE ENGINE
Before starting the engine, verify that the engine oil is full, gasoline is full, and air Filter is in place. Also, disconnect any load from the AC receptacle (Figure 1) .
Figure 1. Disconnecting electrical devices
• Turn the fuel valve to the "On" position (Figure 2).
Figure 2. Fuel Valve
Figure 3. Engine switch on position
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• Pull the recoil starter grip lightly until resistance is felt, then pull hard(Figure 4).
• Warning: Do not allow the starter grip to snap back against the engine. Return it gently.
• When start the generator, please push the choke rod to the “close” position. If can not start with the correct step, please adjust the position of the choke rod.
Figure 4. Recoil starting rope
• Push the choke rod to the "OPEN" position a short distance at a time over several seconds as the engine warms up.
CONNECTING ELECTRICAL LOADS AND ELECTRICAL CAPACITY
After starting the generator, let the engine warm up after connecting electrical loads to it. Do not have any electrical loads connected before starting the generator.
Make sure all electrical devices are 60 Hz devices.
Do not connect 50 Hz devices to the generator. Do not connect 3-phase loads to the generator. Do not overload the generator.
Before beginning your work, you must verify that the rated (running) and surge (starting) watts for the items you will power at the same time are
within the generators operating capacity. Please refer to the following Table 1 for wattage / amperage ratings. Also, to prolong the life of your generator, prolong the life of your generator, sequentially add loads and permit the generator to stabilize before adding another load. Never exceed the capacity of the generator.
Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator.
Table 1. Wattage reference chart
Tool or Appliance
Rated
(Running)
Watts
Additional
Surge
(Starting)
Watts
Essentials
Light Bulb – 75 watt 75 ­Freezer 500 500
Sump Pump 800 1200 Refrigerator / Freezer – 18 Cu. Ft.
800 1600
1/3 HP Water Well Pump 1000 2000
Heating/Cooling
Air condition – 10000 BTU 1200 1800 Window Fan 300 600
½ HP Furnace Fan Blower 800 1300
Kitchen
1000 Watt Microwave Oven 1000 -
Coffee Maker 1500 ­Single element electric stove 1500 ­Hot plate 2500 -
Family Room
DVD / CD Player 100 ­VCR 100 -
Stereo Receiver 450 ­27 “ Color Television 500 ­Personal Computer w/17” monitor
800 -
Other
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Security system 180 -
AM / FM clock radio 300 ­½ HP Garage door opener 480 520 40 Gallon electric water heater
4000 -
DIY / Job Site
Halogen work light 1000 ­1/3 HP Airless sprayer 600 1200
Reciprocating Saw 960 960 ½ HP Electric Drill 1000 1000 7 ¼ “ Circular saw 1500 1500
10” Miter saw 1800 1800 6” Table Planer 1800 1800 10” Table saw / Radial arm saw
2000 2000
1 ½ HP air compressor 2500 2500
Note: wattages listed are only approximates. Check your electrical device for actual wattage.
STOPPING THE ENGINE
• Unplug all the electrical loads from the generator panel (Figure 1).
Figure 1.
• Let the engine run at no-load for several minutes to stabilize the internal temperatures of engine and generator.
• Turn the engine switch to the "OFF" position (Figure 2).
Figure 2.
• Turn the fuel valve to the "OFF" position (Figure 3).
Figure 3.
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RECEPTACLES
This generator is equipped with the following Receptacles
NEMA 5-20R: 125 Volt, 20 Amp Duplex
Receptacle
Note: Please be sure to use electrical cords that support the amount of wattage being used. The electrical cords should be able to handle 20 Amps of current at 125 Volts.
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MAINTENANCE
Below is a routine maintenance schedule.
(1): These items should be serviced by a dealer. (2): Every 3 years.
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CLEANING THE GENERATOR
Generator maintenance consists of keeping the unit clean and dry. Be sure to store the unit in a clean and dry environment, where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling slots should always be clean and free from clogs.
Note: Do not use a garden hose to clean the generator. Water can enter the fuel and intake system and cause problems. In addition, if water and dirt buildup on the generators internal windings, the resistance of these windings will decrease.
• To clean the generator, use a damp cloth to wipe the exterior surfaces.
• Use a soft bristle brush to loosen caked on dirt of oil.
• Use a vacuum cleaner to pick up loose dirt and debris.
• Compressed air (not to exceed 25 psi) may be used to blow away dirt.
SPARK PLUG
• Remove the spark plug
• Remove the carbon deposits
• Check for discoloration. Standard is tan in
color.
• Check spark plug gap
Gap measurements
0.7~0.8 mm (.028~.031 inches)
NOTE: If spark plug needs to be replaced, use NGK(or LG) Brand: BPR4ES or F6(R)TC
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STORAGE
The generator should be started at least once every week. If this cannot be done and you must store the unit more than 30 days, please follow the following guidelines.
Close the fuel valve: drain the fuel from the fuel tank (Figure 1).
Figure 1.
• Drain the fuel from the carburetor (Figure 2).
Figure 2.
• Remove the oil filter cap and drain plug to drain the oil (Figure 3).
Figure 3.
• Tighten the oil drain plug and fill the engine with new oil to the filter neck (Figure 4).
Figure 4.
• Pull the starter grip carefully until resistance is felt (Figure 5).
Figure 5.
• Store the generator in a clean area.
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TROUBLESHOOTING
IMPORTANT: If trouble persists please call our customer help line at (888) 908-6200 M-F
8-5 Central Time.
Problem Cause Solution
Engine switch is set to "off".
Set engine switch to "on" position.
Fuel valve is turned to "closed".
Turn fuel valve to "open" position.
Choke is open. Close the choke
Engine is out of gas. Add gas.
Engine is filled with contaminated or old gas
Change the gas in the engine.
Spark plug is dirty. Clean spark plug. Spark plug is broken. Replace spark plug. Generator is not on level surface.
Move generator to a level surface to prevent low oil shutdown from triggering.
Engine will not start
Oil is low Add or replace oil.
Circuit reset button is off.
Wait for 2 minutes and push the circuit reset button to the "on" position.
Bad connecting wires/cables.
If you are using an extension cord, try a different one.
Engine runs but there is no electrical output
Bad electrical device connected to generator.
Try connecting a different device.
Generator is overloaded
Try connecting fewer electrical loads to the generator.
There is a short in one of the connected devices.
Try disconnecting any faulty or short-circuited electrical loads.
Generator runs, but does not support all electrical devices connected to it.
Air cleaner is dirty. Clean or replace air cleaner.
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PART LISTINGS
EXPLODED GENERATOR VIEW
NUMBER PART NUMBER DESCRIPTION QTY
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101 GASOLINE ENGINE 1 201 94050-08000-00 NUT FLANGE M8 4
202 77320-168-00 BOTTOM RUBBER A 2 203 94050-08000-00 NUT FLANGE M8 4 204 77330-168-00 BOTTOM RUBBER B 2
205 50310-A17-00 FRAME COMP 1 206 95701-06012-00 BOLT,FLANGE,6X12 4 207 60407-168-00 RUBBER PAD,FRAME(NUT) 4
301 33110-T17-00 CONTROL PANEL CASE 1 302 95701-06012-00 BOLT.FLANG M6×12 6 303 94101-06000-00 WASHER PAPER 6MM 6
401 95701-05012-00 BOLT,FLANGE 5×12 2 402 31203-168-00 BRACKET,RR.,MOTOR(BLACK) 1 403 95701-05016-00 BOLT,FLANGE 5×16 2
404 19620-168-00 CONNECTION FLAT 1 405 30300-168-00 VOLTAGE REGULATOR 1 406 95701-05016-00 BOLT,FLANGE 5×16 1
407 31160-168-00 BRUSH ASSY 1
408 95701-06105-00 BOLT FLANGE(STATOR) 6×105 4
409 95701-05012-00 BOLT,FLANGE 5×12 1
410 31170-168-00 GENERATOR STAY 1
411 31120-A17-00 STATOR COMP 1
412 31150-A17-00 STATOR COVER 1
413 31130-A17-00 ROTOR,COMP 1
414 31200-A17-00 MOTOR ASSY.,STARTING(3.25KW) 1
415 94102-08000-00 WASHER,PLAIN(ROTOR) 8MM 1
416 95701-08200-00 BOLT(ROTOR)8×200 1
417 11310-160-00 ADPT ENG MACH HONDA/HON OHV PLN 1
418 95701-08025-00 BOLT,FLANGE 8X25 4
501 17510-T17-00 TANK COMP,FUEL(BLUE) 1
502
15420-168-00 FUEL FILLER
1
503 17631-168-00 PACKING,FUEL FILLER CAP 1
504 17620-168-01 CAP COMP,FUEL FILLER 1
505 17640-168-00 FUEL SENSOR ASSY 1
506 93800-05010-00 SCREW, FLAT, 5×10 2
507 95701-06025-00 BOLT, FLANGE, 6×25 4
508 90486-06000-00
WASHER, TANK CUSHION 4
509 90324-168-00
FITTING BRUSH 6MM 4
510 17613-168-00
CUSHION,FUEL TAND 4
NUMBER PART NUMBER DESCRIPTION QTY
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511 16950-168-00 COCK ASSY.FUEL 1
512 95001-168-00 TUBE,FUEL 4.5×115 1
513 95003-168-00 CLIP,TUBE (B8) 2
601 18381-170-00 GASKET,MUFFLER 1
602 94111-08000-00 WASHER,SPRING 8.5MM 2
603 94050-168-00 NUT 8MM 2
604 95701-06012-00 BOLT,FLANGE 6X12 2
605 18310-160-00 MUFFLER COMP 1
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CRANKCASE
NUMBER PART NUMBER DESCRIPTION QTY
1 12000-160-00 CRANKCASE 1
2 16541-160-00 SHAFT,GOVERNOR ARM 1
3 94251-08000-00 PIN,LOCK,8MM 1
4 94101-168-00 WASHER,PLAIN 1
5 16506-168-00 GOVERNOR ASSY 1
6 94101-168-00 WASHER,PLAIN 1
7 95701-06016-00 BOLT,FLANGE,6X16 2
8 15510-168-00 SWITCH ASSY,OIL LEVEL 1
9 94050-10000 -00 NUT, FLANGE, 10MM 1
10 96100-168-00 BEARING BALL RADIAL 6205 1
11 90601-10200-00 WASHER,PLUG DRAIN 10.2MM 2
12 95701-10015-00 BOLT,PLUG,DRAIN 10×15 2
13 91201-160-00 OIL SEAL 1
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