ETQ PG30P11 Owner's Manual

Owner’s Manual Model PG30P1 1
3500 Peak Watts/3000 Running Watts
PORTABLE LPG GENERATOR
Eastern Tools & Equipment, Inc.
Total Harmonic Distortion T.H.D<5%
Thank you for purchasing products from EASTERNTOOLS & EQUIPMENT, INC. We appreciate your business. The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of maintaining and repairing your generator. The equipment you have purchased is a complex piece of machinery. We recommend that that you consult with a dealer if you have doubts or concerns as to your experience or ability to properly maintain or repair your equipment. You will save time and the inconvenience of having to go back to the store if you choose to write or call us concerning missing parts, service questions, operating advice, and/or assembly questions. Our LPG generators have some of the following features:
Light weight construction Air cooled Four-stroke LPG internal combustion engine Recoil starter Automatic voltage stabilizer NFB circuit protector AC outputs Low oil level sensor T.H.D < 5% 120V 20A Duplex(GFCI) The ETQ air-cooled LPG generators are widely used when electrical power is scarce. Our generators provide a portable mobile solution in supplying power for field operations during project construction.
This manual will explain how to operate and service your generator set.
If you have any questions or suggestions about this manual, please contact your local dealer or us directly. Consumers should notice that this manual might differ slightly
from the actual product as more improvements are made to our products. Some of the pictures in this manual may differ slightly from the actual product as well. Eastern Tools and Equipment, Inc. reserves the right to make changes at any time without notice and without incurring any obligation.
PREFACE
Introduction ................................. ....... ........... 1
Portable Power Generator.......... ....... .............1
Accessories................................... ....... ...........1
This Booklet.................................... ....... .........1
Manual Conventions .................... ....... ...........2
Safety Rules .............................. ....... ..............3
Controls and Features................. ....... .............5
Generator......................................................... 5
Power Panel …………………………………….. 6
Parts Included ..................................... ............ 7
Assembly…………………………………………..8 Remove the Generator from the Shipping
Carton ................................................. .............8
Install the Wheel Kit............................. ....... .....8
Install the Support Leg........ ....... ......................8
Install the Handle.................... ....... ..................8
Install the Spark Arrester (optional).... ....... ......8
Add Engine Oil ........................ ....... .................8
Add Fuel............................. ....... .......................9
Grounding.............................. ....... ...................9
Operation ................... ....... ........................... 10
Generator Location.............. .......................... 10
Grounding.......................... ............................ 10
Surge Protection ................ ............................ 10
Starting the Engine................ ........................ 10
Connecting Electrical Loads..... ..................... 10
Stopping the Engine ................... ................... 10
Do Not Overload Generator…………………….11 Capacity…………………………………………..11
Power Management....................... ....... .........11
Wattage Reference Chart............. ...................11
Maintenance............................. ....... ............. 12
Engine Maintenance……………………………12 Oil…………………………………………………12 Spark Plugs………………………………………12 Air Filter... 12 Spark Arrester (if installed)……………………..13 Cleaning…………………………………………..13
Adjustments……………………………………...13
Maintenance Schedule........ ....... .................. 13
Generator Maintenance............. .................... 13
Storage .................................. ....... ............... 14
Engine Storage...................... ......................... 14
Generator Storage.................. ........................ 14
Specifications ..................... ....... ................... 15
Engine Specifications................. .................... 15
Generator Specifications........... ..................... 15
Fuel......................................... ........................ 15
Oil................................ ................................... 15
Spark Plugs ...................... .............................. 15
Valve Clearance............. ................................. 15
Parts Diagram............... ....... ............................16
Parts List ....................... ....... .......................... 17
Wiring Diagram...................... ....... ...................19
Troubleshooting ................... ....... ....... ............20
Warranty ............................ ....... ....... ............. 21
Warranty Qualifications ........... ....... ................ 21
Repair/Replacement Warranty .......... ....... ...... 21
Do not return the unit to the place of
Purchase...........................................................21
Warranty Exclusions............... .... .................... 21
Normal Wear......................... .... .... ................ 21
Installation, Use and Maintenance..... .... .... .... 21
Other Exclusions ............................ .... .... ....... 21
Limits of Implied Warranty and
Consequential Damage ............... ................... 21
Contact Information .................. .... ................. 21
Address.................................. .... .... ............... 21
Customer Service .................. .... .... ............... 21
Technical Service....................... .... .... ............ 21
Notes ................................ .... .... .... .................22
TABLE OF CONTENTS
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Introduction
Congratulations on your purchase of a Easterntools & Equipment generator. ETQ Designs and builds generators to strict guidelines. With proper use and Maintenance, this generator will bring years of satisfying service.
Portable Power Generator
This unit is a LPG engine driven, alternating current (AC) generator. It is designed to supply electrical power for lighting, appliances, tools and similar equipments.
Accessories
EASTERNTOOLS & EQUIPMENT, INC. manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, power cables and storm kits, please visit our web site at www.easterntools.com
This Booklet
Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Record the model and serial numbers as well as the date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Eastern Tools & Equipment, Inc. Support
1-888-696-2345
Model Number
CETL ******
Serial Number
Date of Purchase
Purchase Location
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information.The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
If you have questions regarding your generator, we can help. Please call our help line at 1-888­696-2345
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DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate injury.
CAUTION when used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Safety Rules
Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death.
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
Generator exhaust contains carbon monoxide, an odorless poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
Operate generator outdoors only in a well ventilated area DO NOT operate the generator inside any building, enclosure or compartment, including the generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are worn, damaged or frayed. DO NOT operate generator in wet weather. DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking. Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system.
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug is removed. Use only approved spark plug testers.
Running the engine produces heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least three feet of clearance on all ides to ensure adequate cooling. Maintain at least five feet of clearance from combustible materials.
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
When adding or removing fuel
Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the generator
DO NOT attempt to start a damaged generator. Make certain that the generator is resting firmly on level ground.
When operating the generator:
DO NOT move or tip the generator during operation.
When transporting or servicing the generator:
Make certain that the fuel shutoff valve is in the off. Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
Rapid retraction of the starter cord may cause unintentional startup, which can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until r e s i s t a n c e i s f e l t a n d t h e n p u l l r a p i d l y t o avoid kickback. DO NOT start or stop the engine with electrical devices plugged in.
DO NOT overload the generator. Start the generator and allow the engine to stabilize before connecting electrical loads. Connect electrical equipment in the off position, and then turn them on for operation. Turn electrical equipment off and disconnect before stopping the generator. DO NOT tamper with the governed speed. DO NOT modify the generator in any way.
Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it
Improper treatment or use of the generator can damage it, shorten its life and void your warranty.
Use the generator only for intended uses. Operate only on level surfaces. DO NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if:
Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively
When use the LPG generator, if find any abnormality (LPG leakage or strange smells), please turn off the unit & LPG tank immediately and then check the connection tube to insure to use the unit safely.
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Controls and Features
Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Generator
NO.
DESCRIPTION
Qty
NO.
DESCRIPTION
Qty
1
AC CIRCUIT BREAKER 20A
1
11
OIL INDICATOR LIGHT ASSY
1
2
AC CIRCUIT BREAKER 25A
1
12
RECOIL STARTER
1
3
LUG GROUND
1
13
COCK ASSY.FUEL
1
4
VOLTMETER
1
14
AIR CLEANER
1
5
BRACKET,RR.,MOTOR
1
15
CHOKE ROD
1
6
3-POLE RECEPTACLE L5-30R
1
16
TUBE,LPG
1
7
120V RECEPTACLE 5-20R
1
17
FRAME COMP
1
8
MOTOR ASSY.,STARTING
1
18
TANK TOP COMP,FUEL
1
9
CAP ASSY,OIL FILLER
1
19
REDUCTOR ASSY
1
10
ENGINE SWITCH
1
20
MUFFLER COMP
1
WARNING: DO NOT exceed the generator’s wattage/amperage capacity. Our products are
continuously being changed and improved. Every effort has been made to ensure that information in the manual is accurate and up to date. However, we reserve the right to change, alter or otherwise improve the product and this manual at any time without prior notice.
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(13) (14)
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(18)
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(20)
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Operation instruction of REDUCTOR ASSY
NO.
DESCRIPTION
Qty
NO.
DESCRIPTION
Qty
1
High-pressure intake tube(1000mm)
1 5 Mix device( the same as carburetor)
1
2
REDUCTOR ASSY
1
6
LPG denser device (bottom)mounted onto REDUCTOR valve
1
3
TANK TOP COMP,FUEL
1
7
LPG air-pressure adjusting bottom mounted onto REDUCTOR valve
1
4
Low-pressure outlet tube
1
Instruction on LPG denser device (bottom)
T o develop cold start performance of LPG generator unit, the air REDUCTOR ASSY includes one LPG denser device (bottom), the detailed operation of the bottom is shown below. When starting the cold LPG generator unit, open the valve of the LPG tank, close the resistance air valve handle, press the LPG denser device (bottom) lightly, and hold for 1-2 seconds, then stop. Start the engine normally, and after finishing the start up, please open resistance air valve handle.
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IN
OUT
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Power Panel
NO.
ITEM
EXPLAIN
(1)
Engine Switch
Flip the switch to the “On” position and pull the recoil starter to start the generator. Turn to the “Off” position to turn off the generator.
(2)
Low Oil Sensor
Senses low oil condition and flashes; prevents engine from starting and/or running if oil falls below the safety threshold.
(3)
120V 20A Duplex(GFCI→5-20R)
Protected by a 20 A circuit breaker. Use this duplex to operate 120 Volt AC, single phase, 60 Hz loads requiring up to 20 Amps 0r 2400 Watts of power. It has the protection function of electricity leakage (GFCI)
(4)
120V 20A Duplex(L5-30R)
Protected by a 25 A circuit breaker. This receptacle powers 120 Volt AC, 60 Hz, single phase loads requiring up to 25 Amps or 3000 watts of power.
(5)
VOLTMETER
Index style voltage meter, when running the generator unit, it shows the current voltage; when turn off the generator unit, the reading returns to”0”.
(6)
AC CIRCUIT BREAKER
Protects the generator against electrical overload.
(7)
LUG GROUND
Consult an electrician for local grounding regulations.
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ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Parts Included
Your CETL***** LPG Powered Generator ships with the following parts:
DESCRIPTION
QTY
Flat Head Screwdriver
1
Spark Plug Wrench
1
Wrench, 8×10 17×19
1
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Assembly
Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-888-696-2345.Please have your serial number and model number available.
Remove the Generator from the Shipping Carton
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Carefully cut each corner of the box from top to bottom. Fold each side flat on the ground to provide a surface area to install the wheel kit and support leg.
Install the Wheel Kit
You will need the following tools to install the wheels:
12 mm wrench Socket wrench with a 12 mm socket Pliers
1. Before adding oil to the engine, tip the generator slowly so that the engine side is up.
2. Attach the axle to the bottom of the frame with four mounting bolts and nuts.
3. Slide a wheel onto the axle.
4. Place a washer on the end.
5. Install the cotter pin through the hole on the end of the axle.
6. Carefully bend the legs of the cotter pin back around the axle.
7. Repeat steps 3-6 to attach the second wheel.
Install the Support Leg
1. Attach the rubber vibration mount to the support leg with a cap screw (M8x20) and lock nut (M8).
2. Attach the support leg to the generator frame with cap screws (M8x30) and lock nuts (M8).
3. Tip the generator slowly so that it rests on the wheels and support leg.
Install the Handle
1. Place the handle over the mounting channel on the frame.
2. Secure the handle to the frame using the two handle bolts.
3. Place a lock nut (M8) on the end of each bolt and fasten securely. DO NOT over tighten the lock nuts.
Install the Spark Arrester (optional)
Insert the spark arrester screen into the muffler outlet. Secure the spark arrester by placing the cover plate over the end of the screen, with the lettering facing outward. Secure the cover plate with the two screws and lock washers provided with the spark arrester kit.
Add Engine Oil
1. Place the generator on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Add 0.63 qt (0.6 L) of oil and replace oil fill cap/dipstick.
4. Check engine oil level daily and add as needed.
The wheel kit is not intended for over-the-road use.
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty.
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
1. LPG gas pressure area:0.20.7MPa.
2. DO NOT use gasoline as fuel.
3. Connect LPG tube on LPG tank and fasten it.
4. Turn the LGP tank valve to "ON” position - full open.
5. Screw on the trachea tie-in
6. Check all connections for propane leaks with soapy water and tighten connections.
7. If air pressure is low change the tank. When propane pressure is low, replace with a full tank.
Grounding
Your generator must be properly connected to an appropriate ground to help prevent electric shock.
A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect a length of heavy gauge (14 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes.
The engine is equipped with a low-oil-shutoff and this will stop when the oil leve l i n the crankc ase falls below the threshold level.
Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.
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The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.
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Use clean, fresh, regular LPG with LPG gas pressure area:0.20.7MPa.
DO NOT mix oil with fuel. DO NOT use gasoline as fuel. Connect LPG tube on LPG tank and fasten it. Turn the LGP tank valve to "ON” position - full open. Screw on the trachea tie-in Check the LPG to see if it is leaking and then guarantee it. When the air-pressure is lower than standard range, please change LPG tank.
Failure to properly ground the generator can result in electric shock.
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Generator Location
Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be
subject to additional rules and regulations. This generator must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the generator to allow for adequate cooling,maintenance and servicing. Place the generator in a well-ventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning generator.
Grounding
The generator system ground connects the frame to the ground terminals on the power panel. The system ground is connected to the AC neutral wire.
Surge Protection
Electronic devices, including computers and m any programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations. While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment.
1.Install UL1449, CSA-listed, plug-in surge
suppressors on the outlets feeding your sensitive equipment.
Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually all shortduration voltage fluctuations.
2. Obtain an Uninterruptible Power Supply (UPS)
device.
Most UPS devices come with a rechargeable battery between the electronic equipment and power supply source. The device buffers the voltage and protects against virtually all shortduration voltage fluctuations.
Starting the Engine
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.
3. Connect LPG tube to the LPG tank, and then open the LPG valve slowly, till it totally open (to insure no LPG leakage).
4. Move the choke lever to the “Choke” position.
5. Press the denser bottom of the REDUCTOR ASSY and hold 12 seconds;
6. Pull the starter cord slowly until resistance is felt and then pull rapidly
7. As engine warms up, move the choke lever to “Run”.
Connecting Electrical Loads
1.Let the engine stabilize and warm up for a few minutes after starting
2. Plug in and turn on the desired 120 Volt AC single phase, 60 Hz electrical loads. Prohibit using CNG, NG or gasoline as fuel. DO NOT connect 3-phase loads to the generator. DO NOT connect 50 Hz loads to the generator. DO NOT overload the generator.
Voltage fluctuation may impair the proper functioning of sensitive electronic equipment.
If the engine starts but does not run, make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
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1. When using the LPG generator, please be sure that there is some distance between LGP tank and LPG generator, to prevent unnecessary danger because of high temperature surface of LGP tank;
2. When using the unit, please check the surface temperature of LPG tank.
ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Stopping the Engine
1.Turn off and unplug all electrical loads.Never start or stop the generator with electrical devices plugged in or turned on.
2.Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator.
3. Turn the ignition switch to the “Off” position.
4.Turn the fuel valve to the “Off” position.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting watts necessary for your purposes.
1. Select the electrical devices you plan on running at the same time.
2. Total the running watts of these items. This is the amount of power you need to keep your items running.
3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2.
2. Surge wattage is the extra burst of power needed to start some electric driven equipment. Following the steps listed under “Power Management” will guarantee that only one device will be starting at a time.
Power Management
Use the following formula to convert voltage and amperage to watts: Volts x Amps = Watts To prolong the life of your generator and attached devices, follow these steps to add electrical load:
1. Start the generator with no electrical load attached.
2. Allow the engine to run for several minutes to stabilize.
3.Plug in and turn on the first item. It is best to attach the item with the largest load first.
4.Allow the engine to stabilize.
5.Plug in and turn on the next item.
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional item.
Wattage Reference Chart
Use the chart to determine approximate wattage requirements for your equipment.
Item
Running
Watts
Starting
Watts
Essentials
Light Bulb 100W
100
Refrigerator/Freezer
1200
2400
Freezer
500
500
Sump Pump
600
1800
Well Pump 1 HP
2000
4000
Water Heater
4000
Security System
180
AM/FM Radi o
300
Garage Door Opener 1/2 HP
500
600
Battery Charger 12V DC
110
Heating/Cooling
Air Conditioner 12000 BTU
1700
2500
Fan
300
600
Furnace Fan 1/3 HP
1200
2000
Home Appliances
Microwave 1000W
1000
Electric Range - One Element
1500
Electric Skillet
1250
Coffee Maker
1500
Clothes Washer
1200
Entertainment
CD/DVD Player
100
VCR
100
Stereo Receiver
450
Television 27"
500
PC with 15" Monitor
800
Job Site
Belt Sander 3"
1000
1500
Bench Grinder 6"
700
1500
Circular Saw
1500
1500
Compressor 1 1/2 HP
2500
2500
Edge Trimmer
500
500
Hand Drill 1/2"
1000
1000
Lawn Mower
1200
1800
Paint Sprayer
600
1200
Table Saw
2000
2000
Never exceed the generator capacity when adding loads.
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Starting watts can exceed three times the running watts. The values in the following table are approximate. Refer to your tool or appliance for actual wattage consumption.
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ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Maintenance
The owner/operator is responsible for all periodic maintenance.
Complete all scheduled maintenance in a t imely manner. Correct any issue before operating the generator.
Engine Maintenance
To prevent accidental starting, remove and ground spark plug wire before performing any service.
Oil
Change oil when the engine is warm. Refer to the oil specification to select the proper grade of oil for your operating environment.
1. Remove the oil drain plug with a 15 mm socket and extension.
2. Allow the oil to drain completely.
3. Replace the drain plug.
4. Remove oil fill cap/dipstick to add oil.
5. Add 0.63 qt (0.6 L) of oil and replace oil fill cap/dipstick.
6. Dispose of used oil at an approved waste management facility.
Spark Plugs
1. Remove the spark plug cable from the spark plug.
2.Use the spark plug tool that shipped with your generator to remove the plug.
3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.
4. Make certain the spark plug gap is 0.7 - 0.8mm (0.028 - 0.031 in.).
5. Refer to the spark plug recommendation chart when replacing the plug.
6. Carefully thread the plug into the engine.
7. Use the spark plug tool to firmly install the plug.
8. Attach the spark plug wire to the plug.
Air Filter
1. Remove the snap-on cover holding the air filter to the assembly.
2. Remove the foam element.
3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover and snap in place.
Never operate a damaged or defective generator.
Tampering with the factory set governor will void your warranty.
Improper maintenance will void your warranty.
For service or parts assistance, contact our help line at 1-888-696-2345.
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ETQ
EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Spark Arrester (if installed)
1. Allow the engine to cool completely before servicing the spark arrester.
2. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler.
3. Remove the spark arrester screen.
4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush.
5. Replace the spark arrester if it is damaged.
6. Position the spark arrester in the muffler and attach with the two screws.
Cleaning
Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine.
Adjustments
The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. recommends that you contact our service line at 1-888-696-2345 for all other service and/or adjustment needs.
Maintenance Schedule
Follow the service intervals indicated in the schedule below. Service your generator more frequently when operating in adverse conditions. Contact our help line at 1-888-696-2345 to locate the nearest Eastern Tools & Equipment certified service dealer for your generator or engine maintenance needs.
Every 8 hours or daily
Check oil level
Clean around air intake and muffler
First 5 Hours
Change oil
First 10 hours
Check/Adjust Valve Clearance *
Every 50 hours or every season
Clean air filter
Change oil if operating under heavy load or in hot environments
Every 100 hours or every season
Change oil
Clean/Adjust spark plug
Check/Adjust valve clearance *
Clean spark arrester
Clean fuel tank and filter *
Every 3 years
Replace fuel line
* To be performed by knowledgeable, experienced owners or Eastern Tools & Equipment certified service dealers
Generator Maintenance
Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirty, moisture or corrosive vapors.
Use a damp cloth to clean exterior surfaces of the generator. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the generator. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.
DO NOT spray engine with water.
Water can contaminate the fuel system.
DO NOT use a garden hose to clean the generator.
Water can enter the generator through the cooling slots and damage the generator windings.
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EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Storage
The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines.
Engine Storage
1. Allow the engine to cool completely before storage.
2. Clean the engine according to the instructions in the Maintenance section.
3. Change the oil.
4. Remove the spark plug and pour about ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder.
5. Reattach the spark plug.
Generator Storage
1. Allow the generator to cool completely before storage.
2. Turn off the fuel supply at the fuel valve.
3. Clean the generator according to the instructions in the Maintenance section.
4. Store the unit in a clean, dry area.
5. Store in a clean, dry place out of direct sunlight.
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EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Specifications
Engine Specifications
Engine 208 cc OHV
EPA certified
Generator Specifications
Running Wattage 3000 Watts Starting Wattage 3500 Watts AC Load 120V Phase Single Frequency 60 Hz T.H.D <5% Weight 102.42 lbs. (46.5 kg) Height 23.31 inches (59.2 cm) Width 16.93 inches (43.0 cm) Length 17.13 inches (43.5 cm)
Fuel
LPG gas pressure area:0.20.7MPa.
Oil
Oil capacity is 0.63 qt (0.6 L).
Spark Plugs
Your generator comes equipped with a ¾” long reach plug (18 mm) Intermittent use (less than 1 hour/month) or colder temperatures (below 60°F)
NGK B4ES or STAR F6TC
Moderate use (less than 3 hours/month) or Seasonal temperatures (50-80°F)
NGK B4ES or STAR F6TC
Extreme use (continuous) or hot climates (80-100°F)
NGK B4ES or STAR F6TC
Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
Valve Clearance
Intake 0.10-0.12mm (0.004 – 0.005 in.) Exhaust 0.15-0.17mm (0.006 – 0.007 in.)
Parts Diagram
(25)
(9 )
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Parts List
NUMBER
PART NUMBER
DESCRIPTION
QTY
1
E0001-170-00
ENGINE ASSY
1
2
16520-T40-00
TANK TOP COMP , F U E L
1
3
33710-L68-00
CONNECT V ALVE ASSY
1
4
15761-L68-00
MINUS PRESS DUCT
1
5
15762-L68-00
L O W -PRESSURE OUTTAKE TUBE
1
6
18310-170-00
MUFFLER COMP
1
7
18383-168-00
SUPPORTING PLSTE
1
8
18382-168-00
MUFFLER STAY
1
9
16100-170-00-LPG
CARBURETOR ASSY
1
10
17250-168-00
AIR/C
1
1 1
18320-168-00
PROTR,OUT MUFFLER
1
12
31200-S30-00
MOTOR ASSY.,STARTING(3.0KW)
1
13
95701-08220-00
BOLT (ROTOR)8×220
1
14
95701-06165-00
BOLT FLANGE(STATOR) 6×165
4
15
31170-168-00
GENERATOR STA Y
1
16
30300-168-00
VOLTAGE REGULATOR(3KW)
1
17
31160-168-00
BRUSH ASSY
1
18
19620-168-00
CONNECTION FLAT
1
19
31203-168-00
BRACKET ,RR.,MOTOR
1
20
50310-T40-00
FRAME COMP
1
21
77320-168-00
BOTTOM RUBBER A
2
22
77330-168-00
BOTTOM RUBBER B
2
23
60407-168-00
RUBBER,BOTTOM (NUT)
4
24
33100-L35-00
CONTROL PANEL ASSY
1
25
18381-170-00
GASKET,MUFFLER
2
Wiring Diagram
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EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
Web Site: easterntools.com
Troubleshooting
Problem
Cause
Solution
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EASTERN TOOLS & EQUIPMENT INC
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Generator will not start
No Propane
New Tank
Faulty spark plug
Replace spark plug
Unit loaded during start up
Remove load from unit
Generator will not start; Generator starts but runs roughly
Low oil level
Fill crankcase to the proper level Place generator on a flat, level surface
Choke in the wrong position.
Adjust choke.
Spark plug wire loose
Attach wire to spark plug
Generator shuts down during operation
Out of Propane
Refill propane
Low oil level
Fill crankcase to the proper level. Place generator on a flat, level surface
Generator cannot supply enough power or overheating
Generator is overloaded
Review load and adjust. See “Power Management”
Insufficient ventilation
Check for air restriction. Move to a well ventilated area
No AC output
Cable not properly connected
Check all connections
Connected device is defective
Replace defective device
Circuit breaker is open
Reset circuit breaker
Capacitor defective
Replace capacitor (Service Center)
Faulty brush assembly
Replace brush assembly (Service Center)
Faulty AVR
Replace AVR (Service Center)
Loose wiring
Inspect and tighten wiring connections
Other
Contact the help line.
Generator gallops
Engine governor defective
Contact the help line
Repeated circuit breaker tripping Overload
Review load and adjust. See “Power Management”
Faulty cords or device
Check for damaged, bare or frayed wires. Replace defective device
LIMITED WARRANTY
Eastern Tools & Equipment, Inc. will repair or replace, free of charge, any part or parts of the generator that are defective in material or workmanship or both. Transportation charges on parts submitted for repair or replacement under this Warranty must be borne by purchaser. This warranty is effective for the time period and subject to the conditions provided for in this policy. For warranty service, find the nearest Authorized Service Dealer by contacting the place of
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purchase or Eastern Tools & Equipment, Inc. THERE IS NO OTHER EXPRESSED WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WARRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
Eastern Tools & Equipment, Inc.
WARR A N T Y P ER I O D***
ENGINES WITHIN U.S.A AND CANADA
OUTSIDE U.S.A. AND CANADA
CONSUMER
USE
COMMERCIAL
USE
CONSUMER
USE
COMMERCIAL
USE
GASOLINE
GENERATOR
1 year
90 days
1 year
90 days
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above. “Consumer use” means personal residential household use by a retail consumer. “Commercial use” means all other uses, including the commercial, income producing or rental purpose. Once the engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purpose of this warranty. Engines use in competitive racing or
commercial or rental tracks are not warranted.
***A two-year warranty applies to the emission control system on engines certified by EPA and CARB.
I M P O R T A N T “WARR ANTY RE GISTRATI ONS IS NECESSARY TO OBTAIN LIMITED WARRANTY ON EASTERN TOOLS & EQUIPMENT , INC., ENGINES. THE WAR RANTY REGI STRATION CARD MUST BE RETURNED WITHIN 15 DAYS OF PURCHASE FOR LIMITED WARR ANTY TO BE VALID”

About Your Product Warranty

Eastern Tools & Equipment, Inc. welcomes warranty repair and apologizes to you for being inconvenienced. Any Authorized Service Dealer may perform warranty repairs. Most warranty repairs are handled routinely, but sometimes warranty service may be inappropriate. For example, warranty would not apply if an engine is damaged because of misuse, lack of routine maintenance, shipping, handling, warehousing and improper installation. Similarly, warranty is void if the serial number on the engine has been removed or if the engine has been altered or modified. If a customer differs with the decision of the Service Dealer, an investigation will be made to determine whether the warranty applies. Ask the Service Dealer to submit all supporting facts to his Distributor or the factory for review. If the distributor or the factory decides that the claim is justified, the customer will be fully reimbursed for those items that are defective. To avoid misunderstanding, which might occur between the customer and the dealer, listed below are some of the causes of engine failure that the warranty does not cover
Normal wear:
Engines and generators, like all mechanical devices, need periodic parts service and replacement to perform well. Warranty will not cover repair when normal use has exhausted the life of a part of an engine.
Improper maintenance:
The life of an engine or your equipment depends upon the conditions under which it operates, and the care it receives. Some
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applications, such as tillers, pumps, and rotary movers, are very often used in dusty or dirty conditions, which can cause what appears to be premature, wear. Such wear, when caused by dirt, dust, spark pug cleaning grit, or other abrasive material that has entered the engine because of improper maintenance is not covered by warranty.
This warranty cover engine related defective material and/or workmanship only , and not replacement or refund of the equipment to which the engine may be mounted. Nor des the warranty extend to repairs required because of:
1. Problems caused by parts that are not original eastern tools & equipment, inc., parts.
2. Equipment controls or installations that prevent starting, cause unsatisfactory engine performance, or shorten engine life. (Contact equipment manufacturer.)
3. Leaking carburetor, clogged fuel pipes, sticking valves, or other damage, caused by using contaminated or stale fuel. (Use clean, fresh, lead-free gasoline.)
4. Parts which are scored or broken because an engine was operated with insufficient or contaminated lubricating oil, or and incorrect grad of lubricating oil (check oil level daily or after every 8 hours of operation. Refill when necessary and change at recommended intervals.) Engine damage may occur if oil level is not properly maintained. Read Operating & Maintenance Instructions.
5. Repair or adjustment of associated parts or assemblies such as clutches, transmissions, remote controls, etc., which are not manufactured by Eastern Tools & Equipment, Inc.
6. Damage or wear to parts caused by dirt, which entered the engine because of improper air filter maintenance, re-assembly, or use of a non-original air filter element or cartridge. Read Operating & Maintenance Instructions.
7. Parts damaged by over-speeding, or overheating caused by grass, debris, or dirt, which plugs or clogs the cooling fins, or flywheel are, or damaged caused by operating the engine in a confined area without sufficient ventilation.
8. Engine or equipment parts broken by excessive vibration caused by a loosen cutter blades unbalanced blades or loose unbalanced impellers, improper attachment of equipment to engine crankshaft, over speeding or other abuse in operation.
9. A bent or broken crankshaft, caused by striking a solid object with the cutter blade of a rotary lawn mower, or excessive v-belt tightness.
10. Routine tune-up or adjustment of the engine.
11. Engine or engine component failure, i.e., combustion chamber, valves, valve seats, valve guides, or burned starter motor winding, caused by the alternated fuels such as, liquefied petroleum, natural gas, altered gasoline’s etc.
Warranty is available only through service dealers, which have been authorized by Eastern Tools & Equipment, Inc., please contact the place of purchase or Eastern Tools & Equipment, Inc. for a Service Dealer near you.
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EASTERN TOOLS & EQUIPMENT INC
Tel: (888)696-2345
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CALIFORNIA & USEPA EMISSION CONTROL WARRANTY STA TEMENT
The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB) and Eastern Tools & Equipment, Inc. are pleased to explain the Federal and California Emission Control System Warranty on your small nonroad engine. In California, new small nonroad engines must be designed, built and equipped to meet the State’s stringent and anti-smog standards. Eastern Tools & Equipment, Inc. must warrant the emission control system on your small nonroad engine for the periods of time listed above listed above provided there has been no abuse, neglect or improper maintenance of your small nonroad engine. Your emission control system may include parts such as the carburetor, or fuel-injection system, the ignition system and catalytic converter. Also included may be hoses, belts, connectors and other emission-related assemblies. Where a warrantable condition exists, Eastern Tools & Equipment, Inc. will repair your small nonroad engine at no cost to you including diagnosis, parts and labor.
OWNER’S WARRANTY RESPONSIBILITIES
As the small nonroad engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. Eastern Tools & Equipment, Inc. recommends that you retain all receipts covering maintenance on your small nonroad engine, but Eastern Tools & Equipment, Inc. cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the small nonroad engine owner, you should, however, be aware that Eastern Tools & Equipment, Inc. may deny you warranty coverage if your; small nonroad or part thereof has failed due to abuse, neglect, improper maintenance or unapproved modificati on s. You are responsible for presenting your small nonroad engine to Eastern Tools & Equipment, Inc. distribution center as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities or request warranty service you should contact either the place of purchase or Eastern Tools & Equipment, Inc., c/o Service Manager, Engine and Equipment Service Division.
IMPORTANT NOTE:
This warranty statement explains your rights and obligations under Emission Control system Warranty (ECS Warranty), which is provided to our by Eastern Tools & Equipment, Inc. pursuant to California law, Eastern Tools & Equipment, Inc. also provides to original purchasers of new Eastern Tools & Equipment, Inc. engines. Eastern Tools & Equipment, Inc. Limited Warranties for New engines & other Equipment associated with the engine (Eastern Tools & Equipment, Inc. Products Warranty), which is enclosed with all New Eastern Tools & Equipment, Inc. engines and products on a separate sheet. The ECS Warranty applies only to the emission control system of your new engine. To the extent that there is any conflict in terms between the ECS Warranty and the Eastern Tools & Equipment, Inc., Warranty, the ECS Warranty shall apply except in any circumstances in which the Eastern Tools & Equipment, Inc. Product Warranty may provide a longer warranty period. Both the ECS Warranty and the Eastern Tools & Equipment, Inc. product Warranty describe important right and obligations with respect to your new engine. Eastern Tools & Equipment, Inc. at its location in Ontario, California can perform warranty service or any authorized service dealer near you. At the time of requesting warranty service, evidence must be presented of the date of sale to the original purchaser . T h e purchaser shall pay any charges for transporting the product to and from the place when the inspection and/or warranty preformed. The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of any engine or any part(s) thereof submitted for inspection and/or warranty work. If you have any questions regarding your warranty rights and responsibilities, you should contact Eastern Tools & Equipment, Inc.
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