ETEL Doc. - Hardware manual # DSB2P 904 / Ver D / 4/11/02
MOTION TECHNOLOGY
Hardware manual DSB2-P
Direct Drives & Systems
Record of revisions, document # DSB2P 904 x
Document revisions
Issue (x)DateModified
1.0-First edition (French)
1.123/06/98Document updated and translated in English
A14/10/98Document completed and updated, doc. numbering system modified
B01/02/99Document updated (minor changes and some errors corrected)
5
C
D
03/03/00Document updated (minor changes and guideline for EMC & shielding added)
04/11/02Document updated (housed module updated and some errors corrected)
This document concerns the following ETEL digital servo amplifier: the DSB2 position controller or DSB2-P,
also called 'drive’ in this document.
The purpose of this manual is to give details regarding spec ifications, installatio n, interfacing and hardware
items. All details for proper connections (power supply, motor, encoder connection, etc...) are provided herein.
Detailed information concerning the programming of the drive is provided in the «Operation & software
manual».
1.1Safety
Please, read all safety precautions listed below before handling the DSB2-P:
•Never use the DSB2-P for purposes other than those described in this manual.
•A competent and trained technician must install and operate the DSB2-P, respecting all specific
regulations of the respective country concerning both safety and EMC aspects.
•Troubleshooting and servicing are permitted only for ETEL technicians and agreed distributors.
Hardware manual DSB2-P
Direct Drives & Systems
MOTION TECHNOLOGY
•Operating the DSB2-P will make the motor move.
Keep away from all moving parts to avoid
injuries!
•The safety symbols placed on the DSB2-P or written in this manual must be respected.
Danger
Can be fatal for a person.
Caution
A danger for the operator can result from this.
Caution
The components must be handled in an ESD protected environment, only.
: Signals a danger of electrical shock to the operator.
: Signals a danger for the DSB2-P. Can be destructive for the material.
: Indicates electrostatic discharges (ESD), dangerous for the DSB2-P.
The DSB2-P is a posi tion, pseudo-spee d1 and torque/force digital controller. It has been designed for dir ect
drive applications. Its power bridge PWM switching is determined by the motor position encoder.
The rack module includes on a single board the control circuits, the power bridge and all necessary interfaces
for the communication, the encoder and the inputs/outputs.
The housed model includes also the power supplies on a second board inside the same housing.
1.2.2Applications
The DSB2-P can drive mono-phase, two-phase and three-phase motors.
You may obtain brushless torque and linear motors from ETEL, as well as moving coils and moving magnets.
The DSB2-P can drive these motors and also the brushless motors, DC motors, steppers (if they are
implemented with incremental encoders available on the market).
1.2.3General operating conditions
Direct Drives & Systems
7
The DSB2-P is desi gne d to operate in a non-ag gres si v e en vir onm ent, wit h normal conditions o f te mpe ra tur e,
humidity, pressure and cleanliness. More specific information is given for each model in §2.
The DSB2-P is not desi gned or intended for use in the on-line control of air traffic, aircraft navigation and
communications or in the design, construction, operation and maintenance of any nuclear facility.
1.2.4Interfaces possibilities
Motor and its position encoder:
To control the position of a rotary or linear motor, the DSB2-P needs the signal coming from an analog or TTL
encoder linked to this motor.
Communication:
The user can set the DSB2-P wi th a PC (W in9x/2000/NT/X P) using ETE L Tools (E TT) software through the
ETEL-Bus-Lite (RS 232 / RS422) communicatio n port. See the «ETT Setup software man ual» and the «EBL
Communication manual» for more information.
After the drive setting, an 'host' (a PC, a CNC
to send 'on-line' commands to the DSB2-P or / and to continuously check its status. See the «DSB2-POperation & software manual» for more details.
The user can daisy chain up to 32 DSB2-Ps (up to 31 slaves per master) on the ETEL-Bus (EB) communication
bus.
Inputs / Outputs:
The customer's inputs / outputs can be digital and analog signals coming from a CNC machine-tool, a PLC or
a joystick for example (see the diagram on next page).
2
machine-tool, or a PLC3, f.e.) may be linked to the same interface
Four models of the DSB2-P are available, according to the needs:
1. Rack module (see §2.2)
2. Rack module with heat sink (see §2.3)
These 2 modules are dedicated to be mounted inside a standard 6U rack (19 in). They do not include any power
supply board and need to be powered through their DC power connector (J11) by an ex ternal power supply
(the ETEL DSO-PWR, f.e.), ideally installed inside of the rack.
3. Housed module without power supply (see §2.4)
4. Housed module with power supply (see §2.5)
These two modules are a 'stand alone' drive. They includes a complete drive with either its power supply or an
external power connecto r inside the same housing. The ma in difference between the rac k modules and the
housed module outlines concerns the power supply connectors.
2.1Modules main features
Direct Drives & Systems
9
Rack module
Rack module with heat sink
Housed module
without power supply
Standard (10F wide / 6U high) rack module.
Up to 21 A output current (2 secs.) depending on the model.
Needs a regulated 24 - 340 Volts DC supply input. An ETEL power supply is available: DSO-PWR.
Position, pseudo-speed, or force reference. Pulse/direction mode available.
Two 16 bits microprocessors.
Communication with PC / CNC / PLC through RS232 / RS422, up to 115'200 bauds (EBL open protoc).
Multi-axis communication, up to 32 drives daisy-chained (ETEL-BUS, closed protocol).
Analog or TTL position encoder interface.
Optional interfaces: DSO-SIO, DSO-PRO, DSO-CAN and DSO-MAC.
User programmable sequences.
Specific ETEL graphical interface for setup, tuning and monitoring called ETEL Tools (ETT).
Standard (14F wide / 6U high) rack module.
Up to 42 A (2 secs.) / 56 A (1 sec) output current, depending on the model.
Needs a regulated 24 - 340 Volts DC supply input. An ETEL power supply is available: DSO-PWR.
Position, pseudo-speed, or force reference. Pulse/direction mode available.
Two 16 bits microprocessors.
Communication with PC / CNC / PLC through RS232 / RS422, up to 115'200 bauds (EBL open protoc).
Multi-axis communication, up to 32 drives daisy-chained (ETEL-BUS, closed protocol).
Analog or TTL position encoder interface.
Optional interfaces: DSO-SIO, DSO-PRO, DSO-CAN and DSO-MAC.
User programmable sequences.
Specific ETEL graphical interface for setup, tuning and monitoring called ETEL Tools (ETT).
'Stand alone' housed model (65.2 x 168.7 x 318 [mm]).
Up to 21 A output current (2 secs.) depending on the model.
Needs a regulated 24 - 340 Volts DC supply input.
Position, pseudo-speed, or force reference. Pulse/direction mode available.
Two 16 bits microprocessors.
Communication with PC / CNC / PLC through RS232 / RS422, up to 115'200 bauds (EBL open protoc).
Multi-axis communication, up to 32 drives daisy-chained (ETEL-BUS, closed protocol).
Analog or TTL position encoder interface.
Optional interfaces: DSO-SIO, DSO-PRO, DSO-CAN and DSO-MAC.
User programmable sequences.
Specific ETEL graphical interface for setup, tuning and monitoring called ETEL Tools (ETT).
'Stand alone' housed model (96 x 222 x 306 [mm]).
Up to 42 A (2 secs.) / 56 A (1 sec) output current, depending on the model.
Supplied from mains: 84 - 240 Vac (50-60 Hz).
Power supply and fan integrated.
Position, pseudo-speed, or force reference. Pulse/direction mode available.
Two 16 bits microprocessors.
Communication with PC / CNC / PLC through RS232 / RS422, up to 115'200 bauds (EBL open protoc).
Multi-axis communication, up to 32 drives daisy-chained (ETEL-BUS, closed protocol).
Analog or TTL position encoder interface.
Optional interfaces: DSO-SIO, DSO-PRO, DSO-CAN and DSO-MAC.
Options: Phases short-circuit relay - Output for external regeneration resistor.
User programmable sequences.
Specific ETEL graphical interface for setup, tuning and monitoring called ETEL Tools (ETT).
10
2.2Rack module
Type # : D S B 2 P x x 1 – x x x E
2.2.1Outline and dimensions
Refer to the following chapters for details about the connectors:
J1 see §3.1.2J7 see §3.4.1
J2 see §3.2.1J8 see §3.6.1
J3 see §3.3.1J9 see §3.1.3
J4 see §3.3.2J10 see §3.1.1
J5 see §3.3.3J11 see §3.5.1
J6 see §3.3.4
In the DSB2-P rack module, all parts are on a single board called the servo board.
It needs to be powered by an external power su pply. The power supply developed by ETEL (refe r to the
DSO-PWR User's manu al) is d es ign ed t o fit mos t ap pl icati ons . If you us e an othe r p ower s upp ly , i t must m eet
all the specifications given on the next page.
On the servo board, the power par t and the control part are galvanic ally separated. Al so, some inputs a nd
outputs are insulated from the control part by optocouplers.
Hardware manual DSB2-P
Direct Drives & Systems
EXTERNAL POWER SUPPLY
11
insulated
6
3
insulated
Fly-
back
DC / DC
(
)
POWER
galvanic
insulation
(
CONTROL
Digital
inputs
Digital
outputs
Digital hall
encoder input
Temp
protection
input
A / D
conversion
Analog
input
dI / dt
limitor
SERVO
BOARD
GNDpwr
IGBT power bridge
+Vpwr
(
)
+15V*
+15V
0V
-15V
+5V
)
0V
Digital
control
Overcurrent
detection
Digital
current
loop
Over /
under
voltage
IGBT
drive
unit
Current meas.
ph 1 & 3
#
~
POWER
galvanic
insulation
(
CONTROL
PH2
PH1
PH3
)
A / D
conversion
#
~
ETEL-
bus-lite
+
-
/
IN
OUT
Analog
encoder
input
Optional
board
Digital
encoder
input
ETEL-
bus
/
IN
OUT
)
)
POWER
(
CONTROL
galvanic
(
insulation
Caution: Auxiliary GND (marked 0V in the control part) is internally connected to the front panel
of the drive.
Power GND (marked GNDpwr in the power part) is conne cted to the front panel o f the drive
through a 22nF capacitor.
To meet the specificati ons li ste d bel ow, it is re co mme nde d to use an ET EL power supply with these 10F rack
modules.
There are two t ypes of 10F wide rack modules , according to your power nee ds. The DSB2-PX21 and the
DSB2-PX31. Their auxiliary circuits can be supplied with 96-340Vdc (option -X1) or with 24-55Vdc (option -X2).
All specifications are given at 25°C ambient temperature:
Output to the motor
Power supply input
Auxiliary supply input
for DSB2-PXX1-X1
Auxiliary supply input
for DSB2-PXX1-X2
Hardware manual DSB2-P
Direct Drives & Systems
MOTION TECHNOLOGY
DSB2-PXX1 POWER FEATURES
Characteristics-PX21--PX31-
Voltage (up to)340 Vdc
3-phase motor
Continuous current
3-phase motor
Max. current during 2 seconds
2-phase motor
Continuous current
2-phase motor
Max. current during 1 second
PWM switching frequency
Current ripple frequency
DC voltage24 - 340Vdc
Max. DC current at 24 - 340 Vdc8 A / 16 A peak15 A / 30 A peak
DC voltage96-340 Vdc
Max. DC current at 96 Vdc
Max. DC current at 340 Vdc
DC voltage24-55 Vdc
Max. DC current at 24 Vdc
Max. DC current at 55 Vdc
4.9 A4.9 A
(1)
3.5
Arms3.5
11 A21 A
7.5 Arms15 Arms
4 A4 A
(1)
2.8
Arms2.8
11 A21 A
7.5 Arms15 Arms
12 / 24 kHz
24 / 48 kHz
(3)
A
0.5
(3)
A
0.15
(3)
A
0.6
(3)
A
0.25
(1)
Arms
(1)
Arms
(2)
(2)
(1)
: Continuous current can be reached only with forced cooling (external fan necessary).
(2)
: If the firmware is 3.xx, PWM at 24kHz only.
(3)
: No optional board mounted within the drive, no external device connected to the I/O.
DSB2-PXX1 CONTROL FEATURES
CharacteristicsAll models
Digital current loop sampling time41.6 µs
General
Position references
Phases commutationwith encoder position or digital hall effect
Motion profilesTrapezoidal / S-curve / Step / look-up table
Two 16 bits microprocessorsDual 80296
Position loop sampling time166.67 µs
Position, pseudo-speed or force reference ± 10 V
ETEL-BUS-LITE host (PC) communicationRS232 or RS422 / 9'600 to 115'200 bauds
ETEL-BUS multi-axis communication
Pulse/direction mode availableMax. 3 MHz
CAN bus interface optionwith DSO-CAN board
PROFIBUS interface optionwith DSO-PRO board
MACRO bus interface optionwith DSO-MAC board
Analog 1Vptp or 11uAptpMax. 320kHz in. / Up to 2'048 (x4) interpolation factor
Digital TTL (RS422)Max. 10 MHz input frequency
Digital inputs, insulated6 (+ 8 with DSO-SIO option)
Digital outputs, insulated3 (+ 8 with DSO-SIO option)
Analog outputs1 (+ 2 with DSO-SIO option)
Analog outputs0 (+ 2 with DSO-SIO option)
Setup software 'ETEL Tools'Windows 9x / 2000 / NT / XP
DLL filesWindows 9x / 2000 / NT / XP / QNX4
User's programmable sequence (# of lines)5'420
Liquid Crystal Display (# of characters)16
Firmware update through serial linkRS232
RS422 / 460'000 bauds or RS232 / 115‘200 (up to 32 axis)
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2.2.4Mounting systems – Installation requirements
The rack modules are mounted vertically inside a sub-rack:
483.00 (19'')
426.72 (84F)
265.90
261.80 (6U)
190.50
Sub-rack depth: 239.24
In the solution outlined above, seven DSB2-PXX1 are powered by a DSO-PWR (ETEL's power supply).
The sub-rack systems shall be protected against any splashes of liquid and any contacts with smoke and dust.
It is strongly recommended to install them inside a closed cabinet and to screw them on a metallic plate, where
no vibrations will occur.
Fresh air is necessary to cool them (the flow depends of the user application). It is recommended to install fans
on the sub-rack or in the cabinet to guarantee an air flow (fan power depends on the user application).
This drawing shows a sub-rack with rack modules, inside a cabinet:
The following distances are recommended: A = 100 [mm], B = 0 [mm] (drawing out of scale).