ETC SineWave Power Module Ethernet User Manual

Operator Manual
Ethernet
PowerModule
distributed dimmers
1.5 Ethernet connectivity............................... 2
2 Unpacking and installation............................... 2
2.1 Unpacking & checking ............................ 2
2.2 Positioning .............................................. 2
2.3 Connections............................................ 2
2.4 Safety...................................................... 3
3 Control panel layout......................................... 3
4 Function overview............................................ 4
4.1 Maximum and minimum levels................ 4
4.2 Response speed..................................... 4
4.3 Non-dim operation .................................. 4
4.4 Local control ........................................... 4
4.5 Dimmer curves........................................ 4
4.6 Status reporting ...................................... 4
4.7 Backup settings ...................................... 4
5. Information displays and manual control ........ 4
5.1 To check the power supply .................... 4
5.2 To check dimmer performance .............. 4
5.3 To check dimmer software versions ....... 5
5.4 To manually control a dimmer level ....... 5
5.5 To operate the chaser ............................ 5
6 Programming................................................... 5
6.1 Flow chart ............................................... 5
6.2 General Programming Advice................. 6
6.3 Front Panel Controls ............................... 6
6.4 General controls ..................................... 6
6.5 DMX programming.................................. 6
6.6 Serial address......................................... 8
6.7 Maximum & Minimum levels ................... 8
6.8 Response time........................................ 9
6.9 Dimmer curves........................................ 9
6.10 Non-Dim operation...............................10
6.11 Maximum current .................................10
6.12 Voltage regulation ................................11
6.14 Start Mode ...........................................11
6.15 Passwords ..........................................12
6.16 Sleep mode..........................................12
6.17 Fault reporting......................................12
6.18 Return to factory settings .....................13
7. DimSTAT.......................................................13
8. Fault finding...................................................14
8.1 Reported faults ......................................14
8.2 First line maintenance............................14
9. Ethernet module ............................................15
9.1 Introduction ...........................................15
9.2 To set up the Ethernet options ..............15
10. Declaration of conformity.............................17
11. Index............................................................18
Flow chart............................................Appendix 1
Contents
1 Introduction...................................................... 2
1.1 Product range ......................................... 2
1.2 New dimmer design ................................ 2
1.3 Distributed dimming ................................ 2
1.4 Key features of Isine system ................... 2
IES Ethernet PowerModule Operators’ Manual v1.4 Isine 1
1 Introduction
1.1 Product range
This handbook describes the operation and programming of the IES PowerModule range of Isine dimmers incorporating sinewave dimming technology. Sinewave dimming produces a pure sinewave output for a lighting load. The intensity of the light is controlled by the amplitude of the sinewave. Other dimmer technologies (traditional phase control and IGBT reverse-phase) control the lights intensity by chopping the mains waveform, which can cause acoustic noise and electrical interference problems. The dimmers covered by this handbook are:
2234 PowerModule PM80S
1 x 1.2 kW, 1 x 80 V
2102 PowerModule PM2-2S
2 x 2.5 kW, 22 A single phase
2235 PowerModule PM1-5S
1 x 5 kW, 22 A single phase
2103 PowerModule PM4-2S
4 x 2.5 kW, 44 A single phase
2104 PowerModule PM2-5S
2 x 5 kW, 44 A single phase
2236 PowerModule PM6-2S
6 x 2.5 kW 22 A three phase
2237 PowerModule PM3-5S
3 x 5 kW 22 A three phase
2105 PowerModule PM12S
1 x 12 kW 52 A single phase
2237 PowerModule PM24S
1 x 24 kW 104 A single phase
1.2 New dimmer technology
The PowerModule range of dimmers represents the most advanced dimming system available today. The advantages of Isine dimming technology, as developed by IES in its Isine design, deliver low-noise, high power dimming capability with advanced electronic measurement and control to accommodate variations in the power supply and load conditions. The dimmers will automatically compensate for poor mains regulation, and will respond to a short-circuit faster than any mechanical protection device.
control options for the broadest range of applications. Each dimmer channel can be individually programmed either at the dimmer itself, or remotely from a PC, and once programmed, the dimmer can operate simply and transparently whilst being protected against inadvertent adjustments. The PowerModule range is compatible with all other IES dimmers including the Executive Isine dimmer pack.
1.5 Ethernet connectivity
The Ethernet module supports DMX over Ethernet and provides extensive configuration facilities which are described in Chapter 9 ‘Ethernet module’.
2 Unpacking and installation
2.1 Unpacking & checking
The PowerModule is self-contained and only requires mounting components (two hook clamps or ‘C’ clamps and a safety bond), and a suitable mains input connector. The PowerModule is packed to withstand normal transportation, but before operating the unit, check there is no sign of transit damage which could affect the operation and safety of the dimmer.
2.2 Positioning
The PowerModule is an extremely versatile dimmer, and can be located in a variety of positions. It is designed for natural convection cooling, hanging by two suspension clamps and care must be taken to ensure adequate ventilation around the case. Note that full-power operation is only possible if the PowerModule is suspended in free air. If it is used on the ground there may be insufficient ventilation for continuous service at full power. Should the PowerModule overheat in this condition, an internal detection circuit will report an overheat condition and will progressively reduce power until a normal operating temperature has been reached.
2.3 Connections
1.3 Distributed dimming
The high efficiency (low heat dissipation) of the dimmer circuit, combined with its compact design, electronic protection and sophisticated status reporting system, makes the PowerModule ideally suited to distributed dimming schemes where a central dimmer room is unavailable or undesirable.
1.4 Key features of Isine system
The Isine system offers low noise dimming (both acoustic noise from lamp and dimmer as well as electrical interference are reduced), control of a wide range of load types, and sophisticated
IES Ethernet PowerModule Operators’ Manual v1.4 Isine 2
2.3.1 Mains connection
If the PowerModule is fitted with a cable then attach a suitable connector to the cable. If the PowerModule is fitted with a connector then provide a suitable power cable with mating connector. All connections should be made by qualified personnel.
2.3.2 DMX data signals
All PowerModules are controlled by DMX 512 connected by a shielded two-pair high-speed data cable with XLR 5-pin connectors (male = input; female = output).
Pin connections:
1 0V shield
2 DMX -
3 DMX +
4 DimSTAT -
5 DimSTAT +
The DMX network supports up to 32 PowerModules connected to one line. For larger installations, where more DMX lines are required, the use of a DMX booster/isolator is recommended. Any booster/isolator used should support bi-directional data on pins 4 and 5 for DimSTAT to operate. Suitable boosters are IES code 9601 (5 channels) or 9815 (10 channels).
Termination is required for both DMX and DimSTAT data on all networks. The last output socket in the line should be terminated with two 120 1/4 Watt resistors connected between pins 2 and 3 (DMX) and between 4 and 5 (DimSTAT). A ‘dummy plug’ XLR male connector with termination resistors is recommended.
2.4 Safety
Even though the PowerModule is equipped with the latest electronic safety features and in some cases an RCBO (circuit breaker with residual current/earth leakage trip), all normal electrical safety procedures must be followed. Do not use the dimmer if the mains input cable has been damaged, or the enclosure is damaged.
3 Control panel layout
Í Left cursor. Move cursor left in
display screen.
Î Right cursor. Move cursor right in
display screen.
DMX
Selects the DMX address of each channel.
INST
INSTall function. To set up dimmer options:
Line voltage, frequency and maximum current
DimSTAT communication address
DMX failure options
DMX backup levels
DMX configuration (individual or combined)
Channel configuration (individual or
combined)
Sleep mode
Voltage regulation
Current limit
Minimum level reset (preheat off when DMX
is not present)
Voltage calibration
Factory reset
Channel information
Password set-up
Dimmer hardware configuration
CHAS (with LED)
CHASe. Provides access to the dimmer’s internal 20-pattern chase effects system for stand-alone display effects. The LED illuminates when the dimmer is in the ‘chase’ mode.
on
dmx
L D:001* CH 1 2 3 4 5 6 A:016*
ENT
DMX INST CHAS
PWR MANCONF
INFO CH KEXIT
ON LED
Illuminates red when power is applied, and the RCBO or MCB is switched on.
DMX LED
Illuminates red continuously when valid DMX is present and flashes when there is no DMX signal.
ENT & arrows
ENT (ENTer) completes a programming step and records the information in the memory. The four arrows provide navigation through the set-up menu, and the means to enter data.
Ï Up. Higher level menu feature or
move cursor up in display screen or number increment.
Ð Down. Lower level menu feature or
move cursor down in display screen or number decrement.
CONF
CONFigure. Access to a sub-menu to set the detailed configuration of individual or combined dimmer channels. Options:
MAX MAXimum. Sets the
maximum output level from 30% to 100%, individually or combined.
MIN MINimum. Sets the
minimum output level from 0% to 29.9%, individually or combined.
T-IN Response time to fade in
from 0.00 secs to 99.9 secs.
T-OUT Response time to fade out
from 0.00 secs to 99.9
secs. CURVE Dimmer law selection NONDIM I/O. On/off operation PRIORITY Priority channel (the last to
be reduced if the maximum
preset current is exceeded
by the module)
IES Ethernet PowerModule Operators’ Manual v1.4 Isine 3
MODE Start mode (normal, soft
start, burst, proportional, blink)
the different visual responses of a live audience or a TV camera, and to provide improved dimming of non-resistive loads such as fluorescent tubes.
MAN
MANual. Provides manual control of each channel for circuit testing and focussing.
EXIT
Returns to the opening screen menu option without recording changes.
INFO
INFOrmation. Provides a display of the nominal supply voltage, current, frequency and Ethernet settings. After 3 secs. also gives details of the installed software versions.
CHK (with LED)
ChecK. Displays a log of any circuit or dimmer faults. LED illuminates if an error occurs.
4 Function overview
4.1 Maximum and minimum levels
The maximum output of the dimmer may be adjusted to improve lamp life or to limit the power used. A minimum level (preheat) may be necessary with some filaments to improve the speed of fast flashes or chases. An option exists to switch off the preheat when the DMX signal is not present (i.e. when the control desk is switched off).
4.2 Response speed
The time taken for a dimmer to fade to the applied control signal level is used to control the rate of change of the current to the filament to improve the life of higher wattage lamps.
4.6 Status reporting
All IES dimmers incorporate a bi-directional communications system called DimSTAT which provides feedback of the dimmer status and fault reporting to a PC. DimSTAT also enables a remote PC to control any dimmer in the network, and to update the dimmer’s internal operating software and preset options.
4.7 Backup settings
Should the DMX signal fail, the PowerModule can be programmed to hold the present level, fade to zero or fade to a pre-programmed backup level.
5. Information displays and manual control
This group of buttons provides direct access to detailed set-up and status information and manual override controls, and do not require passwords for access.
5.1 To check the power supply
1. Press PWR.
2. The screen shows:
U:242 V
I: 00 A
Where: U is the mains input voltage in
Volts, I is the instantaneous load current in Amps (three phases shown for PM3 and 6; one for PM1, 2 and 4).
3. Press EXIT to leave the screen.
4.3 Non-dim operation
Each dimmer may be selected to operate as a dimmer or as a non-dim switch.
4.4 Local control
PowerModules have a range of integrated control facilities for basic operation without a control desk. These include live manual control of each dimmer level, preset recorded levels for fixed display lighting, and access to an in-built chaser which provides 20 chase patterns.
4.5 Dimmer curves
A selection of dimmer curve transfer functions (the relationship between control signal level and dimmer output) are available to compensate for
IES Ethernet PowerModule Operators’ Manual v1.4 Isine 4
5.2 To check dimmer performance
1. Press INST.
2. Press Ð or Ï to choose CHANNEL
INFO menu. Press ENT.
3. The screen shows:
INFO CH:[1]
CURRENT 04.7A
4. Press Í or Î to select other
information as follows:
CURRENT: current in Amps measured at
the output
VOLTAGE: voltage at the input of the
dimmer
TEMPERATURE: Isine dimmer module
temperature
DMX: DMX level received
ACTUAL: the level the dimmer is
responding to (may differ from DMX value due to MIN, MAX or MAN influence).
STATUS: error message(s) with details.
4. Press Ï or Ð to select another dimmer
channel (shown in square brackets), or,
5. Press EXIT to leave the screen.
5.3 To check dimmer software versions
1. Press INFO, and wait for 3 seconds.
2. After displaying the nominal voltage, current and frequency settings, the screen shows:
P1:1.44 P2:1.44
P3:1.44 SYS:3.10
Where: P1, P2 and P3 are the dimmer
processor software versions (P1 is only shown on 1, 2 and 4 channel PowerModules), and SYS is the front panel processor software.
Note: All dimmer processor software will hav e
the same version number, but it will not be necessarily the same version as for the front panel. All software versions in the same installation should be identical. If they are not, contact your local distributor or IES directly.
3. After 3 seconds, the screen automatically resets to show the normal output details.
4. Press Ï or Ð to adjust the level. The
dimmer output is live while the level is being adjusted.
5. Press ENT to leave the menu and record the changes or EXIT to leave the previous settings unchanged.
5.5 To operate the chaser
The PowerModule has a sequence chaser to provide basic effects without a control desk. This is primarily used for exhibition and display lighting purposes. Twenty different effect sequences are pre-programmed into the PowerModule, and controls are provided to adjust master level, chase speed and to choose between fading and switching between steps.
1. Press CHAS.
2. The screen displays shows:
CH ST SP L FADE
01 00 1.0 OFF
where:
CH is chase number
ST is step number
SP is speed (in seconds) from one step to
another
L is a bar graph showing the master
intensity
FADE selects either a fading chase (ON) or
a switching chase (OFF)
3. Press Í or Î to put the underline beneath the CH number, and use Ï and Ð to select the chase number required.
4. Press ENT to start the chase, and the screen shows e.g.:
5.4 To manually control a dimmer level
It is possible to control any dimmer directly from the front panel using the cursor controls to set the desired level. This can be used for testing circuits, overriding control signals or setting an independent fixed level. The level is mixed with any other incoming signal on a highest level takes precedence basis.
1. Press MAN.
2. The screen shows:
L:  242V
CH:T123456 08 A
3. Use Í or Î to select a channel number
(active channel number is underlined), or ‘T’ which controls all channels together.
IES Ethernet PowerModule Operators’ Manual v1.4 Isine 5
6 Programming
6.1 Flow chart
The flow chart showing the menu structure and options is included as an appendix at the end of
CH __ AUTO
05 01 1,0 OFF
5. The step number will increment as the chase progresses, restarting at 1 at the end of each cycle.
With the chase number underlined, press Ï
or Ð to switch to another chase pattern.
Use Í and Î to underline (select) the level
or FADE and press Ï or Ð to adjust the master level for each step (shown on the bar graph) and to choose between FADE ON (fades between steps) and FADE OFF (switches between steps).
this manual. As the Ethernet programming options are relatively complex and only have to be changed infrequently, they are discussed in Chapter 9 “Ethernet module”.
6.2 General Programming Advice
6.2.1 Passwords
For clarity, the following sections which describe programming activities do not refer to the entry of passwords. Passwords are included to prevent unauthorised access to the DMX, CONFigure and INSTall menu trees. The passwords are 4-digit numbers with a factory default of 0000 (no password necessary). It is possible to have the same password for all, or separate passwords for each menu tree. If any of the protected menus is selected, the next screen requests a password. This is achieved by pressing the relevant Í and Î cursor buttons to select the digit, and the Ï and Ð cursor buttons to enter the number.
6.2.2 Navigation through the menus
The cursor buttons are used to move around the menu screens, and to activate a set-up option or parameter prior to adjustment. When a parameter or option is activated, it is shown in square brackets, e.g. [240] and it is this item which you are changing on the screen. When you press ENT to confirm the change, the screen will show:
DATA IS STORED
IN MEMORY
As this happens for each menu option, it is not included in each following instruction.
6.2.3 Channel characteristics
All dimmer-specific functional parameters may be set separately for each dimmer. Thus each dimmer may have a different response time, curve, maximum level etc. if required. Alternatively, all dimmers in one PowerModule can be programmed together, depending on whether the dimmer set-up has been set to ‘SINGLE or ‘JOINED’ (see paragraph 6.4.1). If the configuration is set to single, a number is shown in each relevant channel reference [4], and if all
dimmers are programmed together, a T is shown
in square brackets [T]. Note that if T is activated, an underscore bar is added, making it appear as an ‘I’.
L: _ D:001?
CH:123456 A:032v
This display shows the channel levels (bar graphs at the top left), the DMX address of the first channel in the PowerModule (D:xxx) and the DimSTAT address of the unit (A:xxx). The number of bar graphs shown relates to the number of dimmers in the PowerModule – either 1, 2, 4 or 6.
Note: A question mark (?) adjacent to the DMX
address shows the DMX signal is not valid, and the ‘v’ adjacent to the DimSTAT address number indicates communication is active.
6.4 General controls
PowerModule dimmers can store performance characteristics individually for each dimmer or combined for all dimmers in the module. This feature is independent of the choice of DMX numbering scheme, thus the dimmers may have individual characteristics, but with consecutive DMX addresses.
6.4.1 To change the dimmer characteristic set­up scheme
1. Press INST.
2. Press Ð or Ï to choose GENERAL
SETTINGS menu. Press ENT.
3. Press Ð or Ï to choose CONFIG
CHANNEL menu. Press ENT.
4. The screen shows:
GENERAL
CH_CONF. [SINGLE]
5. Use Ï or Ð to select either SINGLE (for
different individual channel parameters) or JOINED (if all dimmers have the same characteristics).
6. Press ENT (to record the changes) or EXIT (to leave the previous settings unchanged, and return to the home page).
6.5 DMX programming
6.3 Front Panel Controls
All of the performance and control characteristics, measurements and status reports, are available from the front panel controls and LCD screen. When power is applied and the MCB or RCBO is switched on, the power LED will illuminate. The DMX LED will illuminate if a valid DMX signal is present. During the power-up reset process, the LCD display shows identification details and the software version before displaying the output screen:
IES Ethernet PowerModule Operators’ Manual v1.4 Isine 6
Each dimmer in the PowerModule is assigned a DMX channel number. A feature is provided to set sequential number groups (‘Start’ addressing) instead of individual settings. When programming a PowerModule, IT IS IMPORTANT TO SET THE DMX ADDRESSING SCHEME before the individual characteristics are set, as a later change can reset previously recorded individual channel characteristic settings.
6.5.1 To set up DMX addressing scheme
1. Press INST.
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