ETC Matrix MkII Rack User Manual

Matrix II Rack Installation Manual
RA (Rear Access) and SF (Swing Frame) version racks
Revision A
Product inf ormation and spec ifications subjec t to change.
All Rights reserved.
Part Number:
Released: July 2012
7541M1200
Rev A
Rear Access Rack max capacity (160cm high)
Rear Access Rack max capacity (200cm high)
7541A1714: 72 x 16A
7541A1716: 72 x 16A or,
7541A1717: 108 x 16A
7541A1719: 108 x 16A or,
Swing Frame Rack max capacity (200cm high, front access)
7542A1720: 108 x 16A
7542A1722: 108 x 16A or 84 x16A and 24 x 32A
Matrix MkII Racks – standard range
7541A1715: 108 x 16A 7541A1715: 54 x 32A
60 x16A and12 x 32A
7541A1718: 162 x 16A 7541A1724: 81 x 32A
84 x16A and 24 x 32A
7542A1721: 162 x 16A 7542A1725: 81 x 32A
Table of Contents
Introduction ........................................................... 1
How to use this guide .......................................................... 1
Warnings and Notice Conventions...................................... 1
Scope of this Guide ............................................................. 1
Module vs. Rack compatibility chart.................................... 2
Contacting ETC® ................................................................ 4
Section 1 Preparing for Installation ....................................... 5
Unpack and Inspect ........................................................... 5
Main Circuit Breaker Protection .......................................... 5
Obtain ETC Approval to Energize the System .................... 5
Local Requirements ............................................................ 6
Dimmer Room Requirements ............................................. 7
Accessibility ......................................................................... 8
Section 2 Positioning of Racks ............................................. 9
Description .......................................................................... 9
Positioning Racks................................................................ 9
Installing Cable Infrastructure ........................................... 10
Protecting Racks During Installation ................................. 10
Section 3 Installing Main Supply Cables ............................. 11
Cable Access .................................................................... 11
Fuses ................................................................................ 12
Section 4 Installing Load Cables ....................................... 13
Terminations ..................................................................... 13
Routing cables .................................................................. 13
Section 5 Installing Data Cables ........................................ 14
Ethernet ............................................................................. 14
Discrete DMX .................................................................... 14
Section 6 Finishing Installation .......................................... 15
Visual Inspection ............................................................... 15
Cleaning ............................................................................ 15
Contents
i
Section 7 Check Power Installation .................................... 16
Checking Main Power Wiring ............................................ 16
Checking Load Wiring ....................................................... 16
Optional – Checking Line Voltages .................................. 17
Section 8 Installing the Processor and Modules ................. 17
Installing the Processor ..................................................... 17
Identifying Modules ........................................................... 17
Installing the Modules ...................................................... 18
Section 9 Preventative Maintenance .................................. 19
Fuses ................................................................................ 19
Terminations ..................................................................... 19
Ventilation ......................................................................... 19
General ............................................................................. 19
Appendix A Troubleshooting .................................................. 20
Power Loss ....................................................................... 20
RCD Tripping .................................................................... 20
To check module power and data ..................................... 21
Fan not working................................................................. 22
Data loss ........................................................................... 22
Appendix B Matrix MK II Rack Specifications ........................ 23
General ............................................................................. 23
Environmental Specification .............................................. 23
Mechanical Specification .................................................. 23
Electrical Sp ec ification ...................................................... 23
Part number for main products ......................................... 24
Part number for factory configured option kits .................. 25
Part number for spare parts .............................................. 25
Appendix C Certificates of Conformity ................................... 26
Matrix Mk.II Rack Installation Manual
of an action.
Introduction
Welcome to the installation manual for Matrix® Mk.II dimmer racks. This manual contains the procedures for safe and efficient installation of Matrix Mk.II rear access racks and swing frame racks and includes information on electrical wiring installation and the complete dimming system checking. It does not include programming and commissioning as these subjects are described in the relevant ETC operational manuals.
How To Use This Guide
Use this guide during system installation. It contains complete installation instructions up to the point of programming and commissioning. The procedures for programming and using the system are described in the relevant ETC Operational Manuals.
When viewing this document in electronic form (PDF file) with Adobe Acrobat Reader, blue italicized text followed by a page number such as Positioning of Racks, page 8, is a link within the document. If you click on the link, the screen will display that section or topic.
Warnings and Notice Conventions
These symbols are used in Matrix Mk.II documentation to alert you to danger or important information:
Note:
CAUTION:
WARNING:
WARNING:
Notes are helpful hints and information that is supplemental to the main text.
A Caution statement indicates situations where there may be undefined or unwanted consequences of an action, potential for data loss or an equipment problem.
A Warning statement indicates situations where damage may occur, people may be harmed, or there are serious or dangerous consequences
RISK OF ELECTRIC SHOCK! This warning statement indicates situations where there is a risk of electric shock
Scope Of This Guide
This guide explains the installation procedure for the following Matrix Mk.II racks:
Rear access racks
o 1.6m 72ch 18 modules 4x16A [7541A1714] o 1.6m 108ch 18 modules 6x16A [7541A1715] o 1.6m 72ch 15 modules 4x16A, 3 modules 4x32A [7541A1716] o 1.6m 54ch 18 modules 3x32A [7541A1723] o 2.0m 108ch 27 modules 4x16A [7541A1717] o 2.0m 162ch 27 modules 6x16A [7541A1718] o 2.0m 108ch 21 modules 4x16A, 6 modules 4x32A [7541A1719] o 2.0m 81ch 27 modules 3x32A [7541A1724]
Swing frame racks (front access)
o 2.0m 108ch 27 modules 4x16A [7542A1720] o 2.0m 162ch 27 modules 6x16A [7542A1721] o 2.0m 108ch 21 modules 4x16A, 6 modules 4x32A [7542A1722] o 2.0m 81ch 27 modules 3x32A [7542A1725]
Introduction
1
Module compatibility chart
SCR module 6x3kW
sensing
Rack version
Rack height
Channels (max) 72 108 72 54 108 162 108 81 108 162 108 81
7542A-- Ref. no: 7542A-- 1714 1715 1716 1723 1717 1718 1719 1724 1720 1721 1722 1725
1.6m 2.0m 2.0m
Rear access Swing frame
1001 SCR module 6x3kW ND
1003
1004*
1006
1007*
1011
1012
1014
1015
1005
SCR module 6x3kW, RCD/Module current sensing
Fluorescent, RCD/modulecurrent
SCR module 4x3kW, RCD/ch, current sensing
SCR module 4x3kW Fluorescent, RCD/ch, current sensing
SCR module 3x5kW, RCD/modulecurrent sensing
SCR module 3x5kW, RCD/ch, current sensing
SCR module 3x5kW, current sensing
SCR module 2x5kW, current sensing
SINE 4x3kW, ND, current sensing
1008
1010
1009
* These modules require a special cable kit. Contact your ETC supplier for details.
SINE 4x3kW, RCD/ch, current sensing
SINE 2x5kW, ND, current sensing
SINE 2x5kW, RCD/ch, current sensing
Matrix Mk.II Rack Installation Manual
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Rack version
Rear access
Swing frame
Rack height
Channels (max) 72 108 72 54 108 162 108 81 108 162 108 81
7541A-- Ref. no: 7542A-- 1714 1715 1716 1723 1717 1718 1719 1724 1720 1721 1722 1725
7541A1200
7541A1201
7541A1202
7541A1312 Dual processor
7541A1401
7541A1402
7541A1403
7541A1405
7541A1406
iSW Relay 4x16A, RCBO/ch current sensing
iSW Relay 6x16A, MCB/ch, current sensing
iSW Relay 6x16A, RCD, MCB/ch, current sensing
iCON Constant power 6x16A, MCB/ch
iCON Constant power 6x16A, RCD, MCB/ch
iCON Constant power 4x16A, RCBO/ch
iCON Constant power 1x63A, RCD, MCB
iCON Constant power 3x32A, RCBO/ch
1.6m
2.0m
2.0m
7542A1501 Airflow module
Introduction
3
Contacting ETC®
Please email comments about this manual to: TechComm@etcconnect.com
For questions about Matrix Mk.II rack system delivery, contact ETC Systems Group. For general information/technical que stio n s about Matrix Mk.II rack systems, contact ETC Technical Services.
Americas
ETC International
Technical Services Department
3031 Pleasant View Road
Middleton, WI 53562
+1 608 831 4116
service@etcconnect.com
Europe
ETC Europe Ltd.
Technical Services Department
26-28 Victoria Industrial Estate
Victoria Road
London W3 6UU England
+44 (0)20 8896 1000
service@etceurope.com
Asia
ETC Asia Ltd.
Technical Services Department
Room 1801, 18/F
Tower I, Enterprise Square
9 Sheung Yuet Road Kowloon Bay,
Kowloon, Hong Kong
+852 2799 1220
service@etcasia.com
Matrix Mk.II Rack Installation Manual
1
If it is suspected that a rack has been damaged in transit check
correctly.
Do not attempt to energize the system without proper approval. injuries.
Section 1
Preparing for Installation
Unpack and Inspect
Before starting the installation, check the shipment to confirm it arrived complete and undamaged. A Matrix II rack is shipped empty of modules in a transit box suitable for movement by a pallet truck. The modules and processor are separately packed in individual single-use tran sit boxes. Each rack has an identification label mounted inside the rear door with a serial number and CE mark. Also enclosed in the rack is a document holder for this installation manual and the rack’s schematic diagram.
carefully that the chassis framework is not distorted as eve n a minor amount of structural change in the framework can prevent the
CAUTION:
Step 1: Check all shipping containers for physical damage. Step 2: If you find damage, document it with photographs to help with a claim
Step 3: Unpack your order and check the contents against the packing list to be
Step 4: If you discover a problem, call ETC Systems Group (details on page 4).
modules from being inserted or removed. This is particularly important in the case of swing frame racks, as any distrortion of the chasis frame will prevent the swing frame opening and closing
against your shipper.
sure your order is complete.
Main Circuit Breaker Protection
Before beginning installation of your Matrix Mk.II dimmer rack(s), make sure a main circui t break er cabinet or other readily accessible input power disconnect device is installed. See Appendix B: Matrix
MkII Rack Specifications, for individual rack power requirements.
WARNING:
Dimmer racks installed without an accessible power disconnect device cannot be serviced or operated safely.
Obtain ETC Approval to Energize the System
Following installation, ETC approval is required to apply power to the dimming system. Pre-approval may be granted for some installations during the purchase process, or following a wiring inspection by an authorised ETC representative after the system is installed. Wiring errors in unauthorised installations may endanger operators or cause system damage and failure.
WARNING:
CAUTION:
Energizing the system without ETC approval may result in serious
Energizing your system without ETC approval may result in equipment damage that may not be covered under your warranty!
Preparation for Installation
5
Local Requirements
European Requirements
Matrix II has been designed to European standards for electrical switchgear EN60439. It is CE marked. See Appendix C: Matrix II Declaration of Conformity. Ensure that all European electrical health and safety, and working directives are met when installing Matrix II.
Power Supply Requirements
Standard Matrix II racks are designed for operation with a single 3-phase star 380V – 415V RSTNE supply. Special order delta wired racks and multiple feed racks are outside the scope of this manual. Contact your local ETC distributor for more information. Please see Appendix B: Matrix Mk.II+ Rack Specifications, for electrical specification detail s.
Supply Cable Requirements
Main power supply cables must be suitable for the type of dimming installation, the anticipated load (with diversity factor) and to meet local regulations. Single conductor or stranded conductors in either copper or aluminium may be used with suitable terminations. Phase bars include 10mm (M10) bolts for termination of mains power.
Load Cable Requirements
Cables connecting the dimmer outputs to load sockets must be suitable for the type of dimming installation, for the anticipated maximum load and to meet local regulations. Matrix II is designed for 3-wire per circuit load wiring (phase, neutral and earth). Installati ons with s har ed neutr al conn ect ion s can not be used w ith modules incorporating RCD protection.
Data Cable Requirements
Ethernet data cables should be at least CAT5 rated, and CAT6 is recommended for dimming installations due to its increased bandwidth and future upgrade potential.
Matrix Mk.II Rack Installation Manual
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