Escalade sports P1231LEG, P1231RAIL User Manual

OWNER’S MANUAL
CHICAGOAN 8FT. DROP POCKET POOL TABLE
MODEL NO. P1231LEG, 527.25400 MODEL NO. P1231RAIL, 527.25402
1. READ THIS MANUAL CAREFULLY BEFORE STARTING ASSEMBLY. Read each step completely before beginning each step.
2. SOME SMALLER PARTS MAY BE SHIPPED INSIDE LARGER PARTS. CHECK INSIDE ALL PARTS AND CARTONS BEFORE ASSEMBLING OR ORDERING PARTS.
THIS TABLE IS CONTAINED IN THREE SEPARATE CONTAINERS:
PLEASE DO NOT RETURN PRODUCT TO THE STORE!
Contact Escalade® Sports customer service department at:
Phone: 1-866-556-2757 Toll Free !
Fax: 1-866-873-3532Toll Free !
E-mail: pooltables@escaladesports.com
Mailing Address: Escalade® Sports, PO Box 889, Evansville, IN 47706
Please visit our World Wide Web site at:
www.escaladesports.com
On-Line Trouble Shooting Frequently Asked Questions
Technical Assistance On-Line Parts Requests
Additional Escalade® Sports Product Information
2L-6790-00
Escalade® Sports products may be manufactured and/or licensed under the following patents. D446275 Additional patents may be pending. One or more of the listed patents and/or pending patents may cover specific product.
CAUTION
THE SPRAY ADHESIVE USED FOR APPLYING PLAYFIELD CLOTH IS EXTREMELY FLAMMABLE AND UNDER PRESSURE CHILDREN AREA
To ensure safety, do not attempt to assemble system without following instruc­tions carefully. Proper and complete assembly, use, and supervision is essential for proper operation and to reduce the risk of accident or injury. A high prob­ability of serious injury exists if this system is not installed, maintained, and operate properly.
! CAREFULLY READ CAUTIONS ON SPRAY ADHESIVE CONTAINER! KEEP OUT OF THE REACH OF
! DO NOT USE OR STORE NEAR HEAT SOURCE, FLAMES, SPARKS OR WHEN SMOKING! WORK
MUST BE WELL VENTILATED. OPEN DOORS AND WINDOWS WHEN USING SPRAY ADHESIVE.
Tools Needed: (Not Included)
• Hammer (Claw Type)
• Needle Nose Pliers
• Standard Screwdriver
• Phillips Screwdriver
• Power Screwdriver (optional but very helpful)
NOTE: Rails are made with cushion rubber at a height that requires standard 2 1/4” diameter balls. Your dealer has a complete line Billiard Accessories.
NOTE: This table adds weight to any floor. Be sure floor can withstand this kind of weight. If floor sags, table will be impossible to level.
• Putty Knife
• Tape Measure
• Sanding Block
• Awl or 8d Nail
• Scissors or Sharp Knife
• Sandpaper (80 grit)
• 3/8” Open End Wrench
• Hammer (Small Ball Peen Type)
• Carpenters Level or 36” Straight Edge
• 1/2” Open End Wrench
• Rachet with 3/8” and 1/2” sockets
Note: For aid in identifying the different hardware used in this assembly, use the hardware identifier on page 17. Each number refers to the numbers shown in the illustrations within this manual. For more specific information about the
hardware, see the replacement parts list on back cover
.
1. Open hardware kits and sort hardware
into "like" groups using hardware identifier provided in this manual.
Figure 1
2. Attach two wooden leg panels #2 (be
sure wood grain faces out) to the inside of two leg facades #1 using six screws #33, six washers #35 and six locknuts #34 per leg panel. Make sure that dimension B is at the bottom of the leg panel. (See Figure 1)
NOTE: Leave all four bottom screws #33 loose until the leg post #3 is installed. Leg post #3 CANNOT be attached if the four bottom screws #33 are tight. Tighten finger tight only.
3. Repeat step 2 to put together other leg
assembly.
4a. Attach leg posts #3 to the inside
face of metal leg facades #1 on both leg assemblies (from steps 1 &
2). Use two carriage bolts #30, two washers #22 and two locknuts #21 per leg post.
NOTE: There is a set of holes at one end of the leg posts that are grouped close together. Make sure that these holes go to the top of the wooden posts. About 1/8 inch of leg posts #3 will extend below the metal facade #1. (Figure 2)
4b. Once the leg post is securely
fastened, tighten the four bottom screws #33 on the leg panels.
1
30
Figure 2
33
22
21
This set of holes grouped close together goes toward the top.
1
3
1/8''
33
3
These holes are for ball return attachment. Be sure both beams #4 have these holes at same end of table
27
WARNING: MUST TOP
Holes marked by arrows
be on the when
attached to the legs!
40
All Washers #23
3
#23
WARNING:
Holes marked by arrows
MUST TOP
be on the when
attached to the legs!
4
Figure 3
1
All locknuts #26
4
4
CAUTION:
These holes are for ball return attachment. Be sure both beams #4 have these holes at same end of table
5. Before starting this part of the assembly, orient
beam #4 with ball return attachment holes at the same end of the table and the holes marked by arrows in figure 3 facing up.
6. Attach wooden beams #4 to the leg assemblies
(that you just put together). Use two long bolts #27, two short bolts #40, six washers #23 and four locknuts #26 as shown.
NOTE: The two longer bolts #27 go through top and bottom mounting holes in beam #4, metal facade #1 and leg post #3. These bolts require a washer between the bolt and beam #4 as well as between leg post #3 and the locknut.
NOTE: The two shorter bolts #40 go through the other two mounting holes in beam #4 and metal facade #1. They only require a washer between the bolt and beam #4.
4
Figure 4
Countersink goes up.
4
5
24
6
24
6
24
5
4
39
39
NOTE: Screwheads must be flush or below the top of the slats #5 and #6.
7. Open hardware kit #2 and sort hardware into "like"
groups. See hardware identifier in this manual.
CAUTION: Some steel parts may have sharp edges.
8. Place slats #5 and #6 across beams #4 as shown
in figure 4. Make sure the two shorter slats #5 go on the ends of the beams and that the two longer slats #6 go in the center as shown. The side of the slats with the countersink around each hole faces up. (See detail A).
24
39
39
Detail A
Countersink goes up.
9. Insert four dowel connectors #39 into the holes in
side of beams #4 just below the slats. Note that the slot in the end of dowel connectors should be vertical. (See Figure 4 and Detail A). Start screws #24 the dowel connectors by hand until you are sure threads are engaged properly. Do not force them with power tools. Do not tighten screws completely yet.
10. Square up long slats #6 by measuring diago-
nally as shown in figure 5. Diagonals should be the same length within 1/8". Check to make sure the table is square. If frame is not square, the adjust­ment can be made by moving table beams #4 in opposite directions. Usually only a slight adjust­ment if any should be required.
4
6
4
11. Once frame is square, tighten screws #24
SAME DIMENSION (within 1/8")
5
holding slats to beams. Be sure the heads of
screws #24 are flush with or below the top of the slats.
6
Figure 5
LEVELING BASE FRAME
Use a carpenter's level to level table as close as possible. It is easier to do it now rather than after the playfield has been attached to the frame.
12. Determine the highest corner of the frame by placing
the level in following two ways:
!"Check frame from end to end as shown in figure 6. !"Then check the table diagonally as shown in fig. 7.
Figure 6
13. Once you have determined the highest corner,
raise other three corners by shimming. To do this place one shim at a time under the lower corners until the table is level. Leg shim stock is provided in the slatron bed kit and must be cut to the desired size. Shims must be placed directly under leg post.
Figure 7
6
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