Rights reserved to alter specifications without notice.
TOCe
- 3 -
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1INTRODUCTION
The manual describes the use of a control panel. WO100
4
For general information about operation, see the instruction manual for the power
source and control unit.
The text displayed in the panel is available in the following languages: Swedish,
Norwegian, Danish, Finnish, English, German, French, Dutch, Spanish, Italian,
Portuguese, Greek, Polish, Czech, Hungarian, Slovenian and Russian.
1.1Selection of language
The first time you start up the machine, the following is displayed.
On delivery the system is set to English. To select your preferred language:
SPress the ”Menu” button
so that the menu is
activated and shows the
options available at this
level.
STurn the knob until
”Settings” is highlighted,
then press the knob.
S”Appearance” is
highlighted, press the knob.
S”General” is highlighted,
press the knob. The
”Language” field with the
word ”English” is framed.
Turn the knob to select
your preferred language.
SActivate your preferred language by pressing the knob.
Immediate stop of the welding process. Gas postflow occurs according
to information from end sector.
Pressing the button again initiates restart with parameters from start
sector; the welding process continues from the point in the weld
program at which the interruption occurred.
4Left arrow
Moving to the left in the menus and back in the main menus
5Right arrow
Moving to the right in the menus and forward in the main menus
6Main menu
Moving to the main menu field
2SETTING RANGE
ParameterSetting range
Sector
Breakpoints
Degrees
Welding current
Peak current
Background current
Pulse time
Background time
Special pulsing
Wire feed
Peak wire feed speed
Background wire feed speed
Rotation
Rotation speed
Rotation direction
Pulsed rotation
1)
0 - 50
0.000 - 9.999
0 - 3599°
3 - 400 A
3 - 400 A
0.01 - 25 s
0.01 - 25 s
Off and On
15 - 250 cm/min
15 - 250 cm/min
5 - 100 % of the welding tool's maximum speed
Forwards and Backwards
0.05 - 25 s
2)
2)
AVC
Peak voltage
Background voltage
Delay time
Weaving
Weaving amplitude
Weaving speed
Pause time (right and left)
Weld gas preflow time
Weld gas postflow time
Start gas
Root gas
Preheating
Preheating time0 - 600 s
Slope
Slope up time
Slope down time
1)
The maximum welding current for air-cooled tube welding tools is 100 A.
The maximum welding current for water-cooled tube welding tools is 400 A.
See also the instruction manual for the tube welding tool in question.
2)
Depends on power source
0 - 6000 s
0 - 6000 s
0 - 6000 s
0 - 6000 s
0.1 - 25 s
0.1 - 25 s
3WELDING PARAMETERS
3.1Sectors
A program for tube welding can be divided into different sections: sectors. Each
sector corresponds to one section of the tube's circumference. The maximum
number of sectors for one program is 50.
A sector can be assigned its own set of values
for different welding parameters, such as
current, rotation speed and wire feed speed, etc.
This allows the welding to be performed using
different welding parameter settings for different
sections of the tube joint.
The division into sectors is done by
indicating different breakpoints or degrees
around the circumference of the tube. Each
breakpoint or degree constitutes the startingpoint for a new sector. In the figure,
breakpoint 0.000, 0 degrees, is the starting
point for sector 1, breakpoint 0.250, 90
degrees, the starting point for sector 2, and
so on.
The power source allows welding of up to
10 turns in the same weld joint. (The
welding tool can be rotated 10 times around
the tube.)
Sector 4Sector 1
Sector 3Sector 2
0.000
Sector 4Sector 1
0.750 0.250
Sector 3Sector 2
0.500
Note: A sector may not be less than 10 thousandths, or 3.6 degrees, of a turn.
To conclude a weld program, a so-called end sector is indicated.
For a sector to be counted as an end sector the following two conditions must be
fulfilled:
SThere is no subsequent sector.
SThe welding current value for the sector is 0 ampere.
3.2Welding current
Six parameters are represented in the parameter group for welding current:
SPeak current
SBackground current
SPulse time
SBackground time
SSpecial pulsing
SSlope, see point 3.9.
Pulse time
Background time
Peak current
Background current
TIG welding with pulsed current
Welding current can be pulsed or continuous (not pulsed).
3.2.1Pulsed current/continuous current
When welding using a pulsed current, peak current, background current, pulse
time and background time must be given a value.
When welding using a continuous current, however, you need only enter a
parameter value for peak current. Entering a value for background current will result
in a pulsed current.
The welding current (pulsed current) can be synchronized with the weaving motion
so that the peak current will start when the electrode is at the extremes of the
weaving motion. This is also called special pulsing. (Even when special pulsing is
not used, peak current still starts at the extremes of the weaving motion.)
3.2.2Special pulsing
Special pulsing means that the welding current is synchronized with the weaving
motion, i.e. you get peak current when the electrode is at the extremes of the
weaving motion. Thus, the peak current time is determined by the pause time for
each extreme.
Special pulsing can be used in combination with both continuous and pulsed
rotation. Special pulsing with pulsed rotation, also called square-wave pulsing,
means that the gear ring rotates when the electrode is at either extreme of the
weaving motion.
A = Background current
B = Peak current
Rotation directionRotation direction
Special pulsing with
continuous rotation
Special pulsing with
pulsed rotation
With special pulsing, the wire feed can be either continuous or pulsed. With pulsed
wire feed, synchronization with the welding current takes place in the manner
described above, see also chapter 3.3”Wire Feed Speed”.
Wire feed speed is used to indicate the feed speed for the filler wire in cm/minute.
Speed can be pulsed or continuous (not pulsed).
Three parameters are represented in the parameter group for wire feed:
SPeak wire feed
SBackground wire feed
SSlope, see point 3.9.
For welding using a continuous (not pulsed) wire feed, only the peak wire feed
parameter needs to be entered.
For welding with a pulsed wire feed speed, both the peak wire feed and the
background wire feed parameters need to be entered.
The pulsed wire feed speed is always automatically synchronized with the welding
current so that the wire feed speed is high when using peak current and low when
using background current.
3.4Rotation
Used to indicate the rotation speed of the electrode around the workpiece. It is
indicated in mm/min.
The rotation speed can be pulsed or continuous (not pulsed).
Four parameters are represented in the parameter group for rotation:
SRotation speed
SRotation direction
SPulsed rotation
SSlope, see point 3.9.
Pulsed rotation is automatically synchronized with the welding current so that the
welding tool is stationary at peak current and rotates at background current.
3.5Arc voltage control (AVC)
Used during welding with welding tools equipped with an AVC unit.
Arc voltage control (AVC) means that the arc voltage, and therefore the arc length
(the distance between the electrode point and workpiece), is regulated automatically
during ongoing welding.
Four parameters are represented in the parameter group for arc voltage control
(AVC):
SPeak voltage (Arc voltage at peak current)
SBackground voltage (Arc voltage at background current)
SDelay time
SSlope, see point 3.9.
The parameters peak voltage and background voltage are used to enter the
reference value for arc voltage control at peak current and background current. With
continuous current, only the peak voltage parameter needs to be entered.
If no value is indicated for peak voltage, use a value measured immediately after
welding began as the reference value.
If no value is indicated for background voltage and pulsed welding current is
entered, there is no arc voltage control with background current.
Note: It is not possible to indicate a time slope in sector 1 for peak voltage and
background voltage.
It is possible to enter a delay time as a means of stablising the arc before arc
voltage control commences. During this delay time the AVC unit is completely
locked.
If you do not enter a delay time, the following happens:
SThe delay time is the same (at least 5 seconds) as any slope up time for the
welding current. If the entered slope up time is less than 5 seconds, the AVC unit
will start up once the slope ends, but only by increasing the arc voltage (arc
length).
SIf no slope up time has been entered for the welding current, a fixed delay time
of 5 seconds applies. The AVC unit is not completely locked but can increase the
arc voltage (arc length).
3.6Weaving
Used if you want to weave the electrode sideways during welding when using
welding tools equipped with a weaving unit.
Five parameters are represented in the parameter group for weaving:
SWeaving amplitude
SWeaving speed
SLeft pause time
SRight pause time
SSlope, see point 3.9.
Amplitude (mm)
Left pause time (s)
Right pause time (s)
Weaving speed (mm/s)
Weaving
The weaving motion can be synchronized with the welding current (pulsed current)
so that the peak current will start when the electrode reaches the extremes of the
weaving motion. This is also called `special pulsing' and is described further in
chapter 3.2.2 ”Special Pulsing”.
Three parameters are represented in the parameter group for shielding gas:
SWeld gas
SStart gas
SRoot gas
Weld gas refers to the shielding gas on the upper side of the weld joint. The weld
gas parameter indicates how long the shielding gas is to flow on the upper side of
the joint before and after welding. The weld gas is monitored by a flow guard min.
4.5 l/min.
Some shielding gases, for example, helium (He), can cause problems with regard to
igniting the arc. If this type of shielding gas is to be used as weld gas, it may be
advisable to use a different gas mixture at the actual instance of starting, a so-called
start gas.
Root gas refers to the shielding gas on the underside of the weld joint. The root gas
parameter indicates how long the shielding gas is to flow on the underside of the
joint before and after welding.
If one value is entered for weld gas and another for start gas in sector 1, only the
start gas will flow. The weld gas starts flowing once the arc is ignited.
3.8Preheating
Preheating is used to heat the workpiece at the starting point in order to ensure
correct penetration of the molten pool and is defined as the time elapsing between
arc ignition and the start of the rotary motion. If no value has been entered for
preheating, rotation will start as soon as the arc ignites.
3.9Slope
A slope may be indicated for certain parameters. A slope is the time during which the
value of the parameter gradually changes from the value in the preceding sector to
the value entered for the current sector.
Slope up = gradual increase, if the preceding value is lower than the entered value.
Slope down = gradual decrease, if the preceding value is higher than the entered
value.
The maximum period a slope can run depends on the duration of a particular sector.
If the slope time is of the same duration as the sector, this is called a `sector slope'.
There are two work areas where you can view and edit welding parameters, Weld
area (see chapter 5.1) and Design area (see chapter 5.2).
5.1Weld area
In this view, you can view and edit parameters in a weld program and control the
welding process. The weld program in the weld area controls the welding process.
You can enter the weld area's parameters by loading a weld program from the
library, generating a basic weld program or editing the parameters manually.
5.1.1Parameters
This menu option is solely an archive for other menu options.
Weld area --> Parameters --> Table
Here you can view and edit welding parameters in table form and start and stop the
welding process.
Each parameter in a parameter group is highlighted in the group's colour.
A selected welding parameter in the table is indicated by a blue box with two arrows.
STo move through the table, turn the knob.
STo change direction, press the knob.
STo change a parameter value, click on the right arrow and change the parameter
values using the knob.
Menu shortcuts:
SEdit table
Highlights the table with welding parameters
SShow/hide
Shows or hides groups of welding parameters in the table.
Here you can choose which parameters are to be shown in the table by selecting
groups of parameters.
SWeld control
Highlights the start button in the weld control box.
The buttons in this box control the welding process. You can start, stop, direct
stop, continue or simulate the start of the welding process.
SEdit sectors
Highlights the button 'Add sector after' in the Edit sectors box.
The number of sectors can be increased or decreased using this box. It is
possible to add new sectors before or after an existing sector and remove
sectors in the weld program.
In this view, you can view and edit welding parameters for current in a graphical
representation.
The current's peak and background values are represented in a coordinate system.
The Y-axis represents the current's value in ampere, while the X-axis represents
time.
The current's various values per sector are connected and form a line.
Green indicates the peak current value per sector, while blue indicates the
background current value per sector.
Slope is represented as an angled line from the start of the sector, which ends where
the slope time stops on the X-axis.
SZoom
Here you can adjust the scale of the X-axis in the coordinate system.
SWeld control
The buttons in this box control the welding process. You can start, stop, direct
stop, continue or simulate the start of the welding process.
SSector information
The figures in this field show the other parameters concerned with the parameter
group for current. The sector's breakpoint is represented by a dash in a circle
(cross-section of a tube).
If the weld program extends over more than one turn, these turns are shown as
a sequence of slightly smaller circles.
The preheating time is shown in tenths of a second under the breakpoint
information.
Special pulsing on or off is shown as an image, where a red cross indicates that
special pulsing is not being used.
The relationship between pulse times is shown as a pulse cycle. Separate times
for peak and background pulse.
It is possible to move, add or remove breakpoints using the knob in the figure for
breakpoints. By skipping forward to the figure and highlighting it, you can turn the
knob and move a white dash or `cursor'.
Moving a breakpoint:
SPress the knob once the cursor is on or directly next to the breakpoint cursor
(black) to be moved.
The breakpoint is `collected' by the cursor and follows this when it is turned
around in the circle.
STo confirm the new breakpoint, press the knob.
Creating a new breakpoint
SMove the cursor by turning the knob and press the knob once at the point
where you want the new breakpoint to be created.
Removing a breakpoint:
SPress the knob once the cursor is on or directly next to the breakpoint cursor
to be removed.
The breakpoint is `collected' by the cursor and follows this when it is turned
around in the circle.
STurn the knob to the previous or next breakpoint and press the knob once.
Weld area --> Parameters --> Graphical--> Wire feed
Here you can view and edit parameters that control wire feed per sector.
The coordinate system shows the speed at which the wire will be fed out at the peak
and background value per sector.
Slope is represented as an angled line from the start of the sector for the duration
entered for the slope.
Weld area --> Parameters --> Graphical--> Rotation
Rotation speed is viewed and edited in a coordinate system with one line for each
value and time slope. The coordinate system shows breakpoints as dashed lines.
If pulsed rotation is off, this is shown by a pulse that is crossed out.
Weld area --> Parameters --> Graphical--> Weaving
This view shows the parameters that affect weaving. The amplitude is viewed and
edited in the coordinate system. Speed and pause times are viewed and edited in
the sector information field.
This view is used to save, copy, clear and verify weld programs.
SSave weld program
To save a weld program, select where you want the program to be saved, either
on the control unit (User defined programs) or on a USB memory device
(External memory).
Specify a file name and click the 'Save weld program' button using the knob.
SCopy weld program to another area
Depending on which work area is active, it is possible to copy the contents of
one area to another area by clicking the 'Copy this wld program to design area'
button or 'Copy this weld program to weld area' button.
SClear, reset weld program
If you want to begin a brand new weld program, click the 'Clear weld area'
button or 'Clear design area' button.
SVerify
This function is used to check whether the weld program in the current work area
fulfils the system's requirements as follows:
SA tool is selected for the weld program.
SThe connected tool is the same as the one the program is designed for (only
applies to weld area).
SThe program has at least two sectors (start and stop sector).
SThe final sector in the program is a stop sector (the welding current is zero).
SSelected tube diameter is supported by the selected tool.
SThe welding parameters in each sector are within the limits (min. and max.
Used to enter information about the weld program. This information does not affect
the welding process, but is an aid for describing the program in words.
SGeneral
Program name is shown at the top of the list. This is not the same as file name in
file manager. If a program name is assigned, this is the suggestion offered for
the file name.
SDescription
STube
SElectrode
SWire
SGas
5.1.4Joint information
In this view, you can view and change how the joint will look to suit the weld
program. This is only information about the weld program. It does not affect the
welding process.
In the ”Visualization, Visualization” field, it is possible to view a graphical
representation of the joint. In the ”Parameters” field, you can view those values
relevant to the joint. Values that affect the joint can be changed in both fields.
This view allows you to select tools and the external tube dimension for which the
weld program has been created. In the ”Tool settings” field, you can scroll through
the tools and look at an overview of the tools under ”Tool illustration”. To select a
tool, press the knob and then select the type of tool by turning and pressing the
knob.
The external tube dimension is selected by turning the knob. To confirm, press the
knob. The selected tool (”Tool ”) and dimension (”Ø:”) are visible in the top status
field, when using views from a work area.
This view can be used to limit how much a user can change preset parameter values
in a weld program.
In order for the restrictions to be activated, the check box ”Limits activated” must be
checked.
5.2Design area
Weld programs can be created in the design area for use in the weld area or saved
in the library for subsequent use. To see how the design area works, refer to chapter
5.1Weld Area. The design area works in a similar way to the weld area.
The greatest difference between the two areas is that you cannot control the welding
process from the design area.
5.3Settings
You can change the appearance of the panel and manage users in the system via
the Settings menu.
The values that are saved and printed out are set values and the measurement
values from the concluded welding process. Printing uses the integral printer in
the control unit.
The values are saved in the control panel under the ”quality data” menu, see
chapter 5.8.
Settings --> Appearance --> Date and time
Here you can view and enter the
date and time used in the system.
5.3.2Users settings
In this view, you can add, change and delete users.
The login menu is used to select users and view which program version applies for
the panel and which units are connected. It is also possible to view version
information on the connected units/nodes.
The user name is shown in the top status field, see chapter Control Panel 1.2.
5.5Library
Programs can be erased and retrieved for the weld area or the design area using the
library menu.
Please note that each program stored in the library is 4 - 6 Kb. The control unit's
internal memory is 1 Gb, so there is only a very small risk of the library becoming full.
NOTE! Predefined programs that begin with ESAB cannot be erased. These
programs are tested and are intended to serve as start data for similar dimensions.
Used when measuring the gas flow or to flush any air or moisture from the gas
hoses before welding begins.
Starts and stops the flow of gas.
If you exit this view, the gas valves close automatically.
5.6.3Run motor
Used to view the current value of the motors.
Note! Hold in the knob to activate motor drive.
Run selected motor forwards ”+” or
backwards ”-”, and view current
speed for selected motor.
5.6.4Weaving simulation
Used to run simulated weaving.
5.7Tool editor
This menu is used for viewing and editing tool parameters. You can create new tools
from scratch or use predefined tools. Tools that are created by a user can be
removed, changed and saved. Predefined tools supplied with the system cannot be
changed or removed.
Please note that the tool currently being used is designated a specific work area, a
tool area. All changes performed in the views described below only affect the tool
area and are not saved until this is requested by the user.
In this view, you can load a tool to work from when creating a new tool, clear
user-defined tools and save tools.
Select a tool to use (enter parameters in the tool area) by moving to the list of tools
using the left or right arrow. Turn the knob to select (highlight) a tool.
Move to the button ”Load tool”, press the knob and confirm that this is the tool you
want to use.
It is also possible to use a tool specification (tool type), for example, a tool with a
particular diameter range.
Delete a created tool by selecting it in the list, press the knob on ”Delete tool, Deletetool” and confirm that you want to delete it using ”Yes”. It is not possible to delete
any tools supplied with the system.
You can save the created tool as a new tool or in place of an existing tool (you
cannot replace tools supplied with the system).
To save the tool as a new tool (or new tool type):
SMove to the list of tools (or tool types) using the arrow keys.
STurn the knob to highlight ”New.... ” in the list.
SClick the menu button and select ”Tool action”.
SMove to the ”Save tooll” button.
SPress the knob and confirm that you want to save the tool as a new tool using
the ”Yes” button.
To replace an existing tool, use the same procedure as above but instead select an
existing tool from the list of tools.
You can upload tools to the system from a USB memory device, if you have a
”MechTIG_Tools.xml” tool file at the root of the file structure.
SConnect a USB memory device to the panel's USB terminal, where the
”MechTIG_Tools.xml” file is at the very root of the file structure.
SMove to the ”Load tools from usb-memory” button using the arrow keys.
SPress the knob and confirm using ”Yes” to invalidate all the changes made to the
tool.
Clear or reset all parameters in the tool area by moving to the ”Clear tooll” button
and pressing the knob. Confirm using ”Yes” to invalidate any changes made in the
tool area.
To save all your tools to a USB memory device:
SConnect a USB memory device to the panel's USB terminal.
SMove to the ”Save tools to usb-memory” button and press the knob.
SConfirm using ”Yes” to save the tools and overwrite any tools stored on the USB
memory device.
5.7.2Edit settings
This view is used once you have loaded a tool or when you want to create a brand
new tool. Here you can view and edit all parameter values for a tool.
The ”General settings” field contains general settings for the tool, while the
”Parameter limits” field defines the highest and lowest values for a parameter.
For min. values the value 0 means that the minimum value has not been set, while
for max. values 65535 means that the maximum value has not been set. (In some
instances, where decimals are used, 655,30 or 6553,5 may indicate not set).
In this view, you can view and edit specific motor settings. There are motor settings
for each motor (rotation, wire feed, weaving and AVC). There are currently three
parameters per motor. The parameters are ”Setting parameter”, ”Scalefactor
position” (”numerator” and ”denominator”) and ”Scalefactor speed” (”numerator” and
”denominator”).
Add the value 100 for the parameter ”Scalefactor position (numerator)” for the motor
that controls rotation.
Proceed as follows:
SMove to the text field under ”Motor parameter” using the arrow keys.
STurn the knob until ”Scalefactor position (numerator)” is visible in the text field
and press the knob.
SChange the value to 100 by turning the knob. Press the knob to continue.
STurn the knob so that ”Rotation” appears in the text field. Confirm by pressing
the knob.
SPress the knob to add (or edit) the value in the list of parameters for the rotation
motor.
You can remove motor parameters by highlighting a parameter in the list of motor
parameters, pressing the knob, moving to the ”Delete” button and pressing the knob
to delete the selected parameter from the list.
5.8Logs
This menu allows you to view logs compiled by the system.
5.8.1Event log
Event log
When a fault occurs, this is indicated by the symbol, which is displayed to the
right of the ESAB logo. When you go into the Event log menu, the symbol
disappears.
In order to clear or remove all operating messages from the log, move the focus to
the ”Clear log” button with the arrow keys and press the knob. Confirm that you want
to remove all events by pressing ”Yes” with the knob. The event log is reloaded and
is now empty.
It is also possible to save the event log onto an external USB memory.
Proceed as follows:
SInsert a USB memory in the panel's USB contact, move the focus with the arrow
keys to the ”Save” button.
SPress the knob. The text ”Event log saved” appears in the lower status bar if the
log was saved correctly.
Operating messages
UnitUnit
1= cooling unit8= weld data unit
2= power source14= motor control 2, AVC, oscillation
Below describes event codes which the user can take action by him self. Is any other
code shown, send for a service technician.
CodeDescription
5Intermediate DC voltage outside limits
The voltage is too high or too low. Too high a voltage can be due to severe transients on
the mains power supply or to a weak power supply (high inductance of the supply or a
phase missing).
The power unit is stopped and cannot be started.
Action: Turn off the mains power supply to reset the unit. If the fault persists, send for a
service technician.
6High temperature
The thermal overload cut-out has tripped.
The current welding process is stopped and cannot be restarted until the cut-out has reset.
Action: Check that the cooling air inlets or outlets are not blocked or clogged with dirt.
Check the duty cycle being used, to make sure that the equipment is not being overloaded.
If the fault is repeated, send for a service technician.
When a motor cannot maintain its speed. Welding stops.
Action: Check that the tool / wire feed unit has not become trapped or is moving too
slowly. Check that the weaving unit's oscillating movement has not reached the outer limit.
If so, adjust the centre position. If the fault persists, send for a service technician.
11Current servo fault, (power source)
The voltage is too high or too low. Too high a voltage can be due to severe transients on
the mains power supply or to a weak power supply (high inductance of the supply or a
phase missing).
The power unit is stopped and cannot be started.
Action:Turn off the mains power supply to reset the unit. If the fault persists, send for a
service technician.
12Internal communication error (warning)
The load on the system's CAN-bus is temporarily too high.
The power unit may have lost contact with the panel.
Action: Check that all the equipment is correctly connected.
If the fault persists, send for a service technician.
14Communication error
The system's CAN-bus has temporarily stopped working due to the load being too high.
The current welding process stops.
Action: Check that all the equipment is correctly connected. Turn off the mains power
supply to reset the unit. If the fault persists, send for a service technician.
17Lost contact with unit
Lost contact with unit. The gas is not turned off; it must be turned off manually.
Start is prevented
Action: Check the cables. If the fault persists, send for a service technician.
19Battery voltage low
Battery voltage too low. If the battery is not replaced, all stored data will be lost.
This fault does not disable any functions.
Action: Send for a service technician to replace the battery.
20Incorrect set values stored in welding program
Non-permitted values have been discovered at start-up.
Action: Change parameters in the welding program. If the fault persists, send for a service
This menu is used for welding performed with a manual TIG torch.
Trigger mode
2 stroke
Gas preflowSlope
up
Functions when using 2-stroke control of the welding torch.
Slope downGas postflow
In 2-stroke control mode, pressing the TIG torch trigger switch (1) starts gas preflow
(if used) and ignites the arc. The current rises to the set value (as controlled by the
slope up function, if in operation). Releasing the trigger switch (2) reduces the
current (as controlled by the slope down function, if in operation) and extinguishes
the arc. Gas postflow follows, if in operation.
Functions when using 4-stroke control of the welding torch.
Slope downGas postflow
In 4-stroke control mode, pressing the trigger switch (1) starts gas preflow (if used).
At the end of the gas preflow time, the current rises to the pilot level (a few
amperes), and the arc is ignited. Releasing the trigger switch (2) increases the
current to the set value (as controlled by the slope up function, if in operation). When
the trigger switch is next pressed (3), the current is reduced to pilot level again (as
controlled by the slope down function, if in operation). Releasing the switch again (4)
extinguishes the arc and starts gas postflow.
Start method
HF
The HF function ignites the arc by means of a spark produced when the electrode is
brought closer to the workpiece.
LiftArct
The LiftArct function ignites the arc when the electrode is brought into contact with
the workpiece and then lifted away from it.
Igniting the arc using the LiftArc functiont. Step 1: the electrode is held against the workpiece. Step
2: the trigger switch is pressed, and a low current starts to flow. Step 3: the welder lifts the electrode
from the workpiece; the arc ignites, and the current rises automatically to the set value.
The higher of two current values in the event of pulsed current.
Background current
The lower of two current values in the event of pulsed current.
Peak time
The time the pulse current is on during a pulse period.
Background time
Background current time that together with the pulse current time produces the pulse
period.
Pulse time
Background time
Peak current
Background current
TIG welding with pulsed current
Slope up
The slope up function means that when the TIG arc ignites the current rises slowly to
the set value. This provides `gentler' heating of the electrode, and gives the welder a
chance to position the electrode properly before the full current value is reached.
Slope down
TIG welding uses ”slope down”, where the current falls slowly over a controlled time,
to avoid craters and/or cracks in a completed weld.
Gas preflow
This controls the time during which shielding gas flows before the arc is ignited. Also
see information under chapter 3.7.
Gas postflow
This controls the time during which shielding gas flows after the arc is extinguished.
Also see information under chapter 3.7.
A complete basic weld program can be generated here that can be added to the
design area or directly to the weld area. The program can be used as the basis for
creating your own program.
Specify:
STube material
STube wall thickness
Max. 3 mm for stainless steel and max. 2.7 mm for carbon steel.
SExternal tube diameter
STool and tool type
Activate by pressing ”Generate in weld area” or ”Generate in design area”.
Automatically opens the weld area or design area menu.
It is now possible to continue working on the program in the weld area or design
area. See chapter ”Weld Area” 5.1 or ”Design Area” 5.2.