ESAB SVI-450i cv/cc Power Source for 50 Hz Service Troubleshooting instruction

SUPPLEMENT to Form 15-071
SVI-450i cv/cc POWER SOURCE FOR 50 HZ SERVICE
ESAB Part No. 31960
L-TEC Part No. 35617
F-15-073-A
March, 1995
I. General
This supplement covers the SVI-450i Export Power Source specifically designed for220/380/416 Volt — 50 Hertz ser­vice. It is identical to the standard SVI-450i, P/N 31950 unit covered in Form 15-071 except for the following
IMPORTANT
As shipped from the factory, all Export units are hooked-up to operate from a 415 volt input. If your input requirements do not match the factory-shipped provisions, the following data should be heeded.
— You must change the input voltage links connections (for
the main and control transformer) to match your actual in­put voltage, as described in Section Il-C of this insert.
A. Replacement Parts:
Main Transformer Assy. (MTR) - P/N 31693 replaces P/N 31133 Control Transformer Assy. (CTR) - P/N 31694 replaces P/N 31134 Voltage Changeover Terminal Board Assy (TB) - P/N 31697 replaces P/N 31142
II. Form 15-071 is applicable to this unit except as
follows:
A. See Revised Specification Table following. B. See Revised Table for Recommended Input Conductors
and Line Fuses.
Note that the customer can either use the factory- sup­plied input power cable (No. 6 AWG, 4/c, type SO, 90° C 12-ft. Ig.), or provide his own leads per the Input Table.
Rated Input Input & Gnd. Time-Delay
Volts Amps CU/AWG Amps
220 61 6 90 380/415 42/39 8 60
l Sized per National Electnc Code for 90 C rated copper conductors @ 30 C ambient. Not
more than three conductors in raceway or cable. Local codes should be followed if they specify sizes other than those listed above.
Rated Output @60% Duty ............................... 450 amps @ 38 vdc
Open Circuit Voltage (Max. @ 220 v. Input) .......................... 80 vdc
Input Voltage ..................................... 220/380/415 vac, 3 ph, 50 Hz
Input Current @ Rated Load ........................... 61 amps @ 220 vac
......................................................................... 42 amps @ 380 vac
............................................................................. 39amps@415vac
Dimensions:
........... 14.25" (362 mm) w x 23.0" (584 mm) d x 15.5" (394 mm) h
Weight .......................................................................115 Ibs (52 kg)
Conductor Fuse Size
C. Primary Voltage Changeover Connections.
As mentioned in Section I, the primary windings of the main and control transformer are factory-connected for 415- volt operation. These connections are located on the terminal board under the top cover, and are made using reconnectable links. To accommodate the other input voltages available, the links must be repositioned as marked on the terminal board (see illustration following).
380
5
10
220
4
415
9
220
DOUBLE LINKS
3
220
2
380 415
8
1
220
6
7
INPUT VOLTAGE TERMINAL BOARD (TB)
D. Changes To Troubleshooting section Vl, as follows:
1. Reference the “Power Boards, PB1/PB2, Troubleshooting” chart, and change the “voltage measurement” readings of the “Voltage Checks” data as follows;
Voltage Checks (T.S. deenergized)
(+) Probe (-) Probe Measurement TB-1(+) TB-8(-) (220/380/415v,50Hz) TB-2(+) TB-9(-) 311/269/294 vdc
Gate-1 Source-1 -12 vdc
Gate-2 Source-2 -12 vdc
P1-1 P1-3 24 vac P1-1 P1-2 12 vac P1-2 P1-3 12 vac
P1-8 P1-10 24 vac P1-8 P1-9 12 vac P1-9 P1-10 12 vac
H.V.
2. Reference the “Input Bridge, IBR, Troubleshooting” chart, and change the “voltage measurement” readings of the “Voltage Checks” data as follows;
Voltage Checks
TB-l (+) TB-9(-) 358-280 vdc @ 220 vac (+15%/-10%)
H.V.
618-484 vdc @ 380 vac (+15%/-10%) 675-528 vdc @ 415 vac (+15%/-10%)
E. Revised Wiring Diagram Contained Herein.
F. Revised Schematic Diagram Contained Herein.
Be sure this information reaches the operator. You can get extra copies through your supplier.
Schematic Diagram - SVI-450i/50 Hz (Dwg. 31961)
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