ESAB Spool Gun Kit Instruction manual

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Spool Gun Kit
P/N 0558002850
For MigMaster 210
F-15-691 August, 2001
Before installing this kit, make sure all pri­mary input power to the power source is disconnected and/or lock out procedures are in place.
This kit is required if desiring to use the MT-250SG Spool-On-Gun Torch with the MigMaster 210 welding package.
To install the kit, proceed as follows:
1. Remove and discard a blank plate from the upper right corner of the MigMaster 210 front panel. Retain the 4 mounting screws.
2. Remove the left and the right side panels from the MigMaster 210 unit and set aside.
3. Mount the module using 4 mounting screws retained from step #1.
4. Feed the wire harness through the hole on the center chassis (step #4)
5. Disconnect a 3-pin socket at the Printed Circuit Board (PCB) and reconnect as follows:
- Connect the male 3-pin socket from the PCB to the fe-
male 3 pin socket from the Spool gun kit harness.
- Connect the female 3-pin socket from the PCB to the male
3 pin socket from the Spool gun kit harness.
6. Disconnect a 4-pin socket at the MigMaster 210 wire harness and reconnect as follows:
- Connect the male 4-pin socket of the MigMaster 210 har­ness to the female 4-pin socket from the Spool gun kit harness.
- Connect the female 4-pin socket of the MigMaster 210 harness to the male 4 pins socket from the Spool gun kit harness.
7. Tie the Spool gun harness with cable ties provided in the Kit.
When Testing Components Inside, the Ma­chine will Be Live. Use Extreme Caution To Avoid Shock Hazard!!
Be sure this information reaches the operator. You can get extra copies through your supplier.
8. Apply power to the machine and verify proper operation of
9. Reinstall the left and the right side panels.
The Spool Gun option is now ready to operate with MT-250SG Spool-On-Gun Torch. The torch power cable connects to either “Low” or “High” Inductance outlet and the control cable to the 8-pin SPOOL GUN receptacle. When using the MT-250SG torch, place the “Regular/Spool switching SPOOL position. Refer to the MT­250SG instruction manual, F-15-380, for operating details.
Make sure that the harness does not touch any components, PCB heat sink or the sharp edges.
both Spool and Regular torch triggers.
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F-15-691 8/01
Schematic Diagram - Spool Gun Module
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