ESAB SDF-250 Instruction manual

SDF-250

Instruction manual

0448 020 001  GB  20230315

TABLE OF CONTENTS

1 SAFETY

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1.1 Meaning of symbols

1.2 Safety precautions

2 INTRODUCTION

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2.1 Oven use and purpose

3 TECHNICAL DATA

4 INSTALLATION

4.1 Operation

ORDERING NUMBERS

WIRING DIAGRAM

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ORDERING SPARE PARTS

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© ESAB AB 2023

1  SAFETY

1 SAFETY

1.1 Meaning of symbols

As used throughout this manual: Means Attention! Be Alert!

DANGER!
Means immediate hazards which, if not avoided, will result in immediate, serious
personal injury or loss of life.

WARNING!
Means potential hazards which could result in personal injury or loss of life.

CAUTION!
Means hazards which could result in minor personal injury.

WARNING!

Before use, read and understand the instruction manual and
follow all labels, employer´s safety practices and Safety Data
Sheets (SDSs).

1.2 Safety precautions

ELECTRIC SHOCK - Can kill

• Do not touch live electrical parts or electrodes with bare skin, wet gloves
or wet clothing.

• Insulate yourself from work and ground.

• Ensure your working position is safe.

FIRE HAZARD

• Do not use if the power cord is broken or abnormal temperature variation
(not recommended as per manual/factsheet) seen on the oven as it may
can cause fire.

• Make sure that there are no inflammable materials nearby.

HOT SURFACE - Parts can burn

• Do not touch parts bare handed.

• Allow cooling period before handling or working with the equipment.

• To handle hot parts, use proper tools and/or insulated welding gloves to
prevent burns.

2 INTRODUCTION

2.1 Oven use and purpose

The SDF-250 range of drying and storing ovens are large temperature-controlled cabinets for welding
powder flux in a typical industrial set up. They are designed for convenient top loading and bottom
removal of welding flux. The easy-to-use digital controller sets and regulates the temperature over a
wide range for baking, drying, and storing. Electric heaters embedded inside walls evenly heat the flux
without needing agitation or flux turning. Heavy insulation, rugged industrial design, external surfaces
electrostatic paint coating, heavy lockable castors make these ovens a great investment for long term
easy use.

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4  INSTALLATION

3 TECHNICAL DATA

SDF-250

Capacity 250kg (551lbs.)

Voltage 3 phase 380-415V

Frequency 50/60Hz

Output 7500W

Temperature Up to 400°C (752°F) Digital thermostat

Outer dimensions (L*W*H, cm) 162 × 82 × 145

Weight (Without electrodes) 230kg (507lbs.)

NOTE!

Oven heating temperature can be set from surrounding ambient to 400°C.

4 INSTALLATION

NOTE!

Make sure that the technical specification on the product corresponds to the electrical supply
in your network.

Check the voltage, frequency information and check that there is no fault that will affect the
operation of the product.

4.1 Operation

WARNING!

When the oven is not in use, turn the power knob to “O” position and remove power cord plug
from electrical outlet.

• Connect oven power cord plug to a power outlet as recommended in the technical
information. Make sure the power outlet socket matches the oven power plug type.

• Lock the door after the required amount of flux loaded (up to 250 kg).

• Lock the door.

• On the oven control panel, to turn on the oven change power knob to “I” position.

• Once the power is turned on, depending upon the type of your oven i.e 1Φ one green
lamp will glow or 3Φ three green pilot lamps will glow. If the lamps or not glowing,
then check the power connection. Refer the below image.

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APPENDIX

• Setting the desired temperature
○ When the unit is turned on the controller display will show the current

temperature and set value.

○ Press and hold the SET button for 2 seconds to set a different

temperature. Use up and down keys to reach the desired set
temperature. Once the controller read out shows the desired
temperature, press SET key again.

○ The oven will now automatically heat up or cool down to the set

temperature. The oven will automatically turn off heating when the set
temperature is reached. The green lamp will also turn off.

• To use the welding powder, place a 5-gallon bucket underneath the oven spout. Pull
the lower arm to discharge powder into the bucket. When the bucket is full or enough
flux has been removed, push back the arm.
○ Open and release the release valve on the top to avoid the hot smoke

exhaust when opening the front door/

APPENDIX

ORDERING NUMBERS

Ordering number Denomination Type Notes

0700 100 000 Stationary submerged arc welding powder

drying oven

Technical documentation is available on the Internet at: www.esab.com

SDF-

250

Three phase

415VAC50/60Hz

380-

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© ESAB AB 2023

APPENDIX

WIRING DIAGRAM

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APPENDIX

ORDERING SPARE PARTS

Item no. Qty. Ordering number Description Notes

1 1 0700 100 002 Digital thermostat DT-109A

2

3 1 0700 100 006 Door handle

4 1 0700 100 07 Puller arm

5

6 1 0700 100 031 Cable gland

7

8

9

10

3 0700 100 003 Signal lamp 220V

3 0700 100 004 Signal lamp 110V

2 0700 100 008 Castors without brake Back

2 0700 100 009 Castors with brake Front

2 0700 100 011 Heating element 220V

2 0700 100 012 Heating element 110V

1 0700 100 013 Power cable with plug CEE 5x32A 400V plug

1 0700 100 014 Power cable with plug 110V

1 0700 100 015 Fuse (automatic) 10A

1 0700 100 016 Fuse (automatic) 2A

1 0700 100 017 Contactor 220V UNI 220V

1 0700 100 023 Contactor 110C UNI 110V

11 1 0700 100 018 Power switch

12 1 0700 100 019 Terminal

13 1 0700 100 020 Air valve

14 1 0700 100 164 Fiberglass wick SDF-250

15 1 0700 100 165 Thermocouples

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APPENDIX

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© ESAB AB 2023

ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone [phone]

manuals.esab.com

For contact information visit http://esab.com