ESAB PSF 260, PSF 315, PSF 415, PSF 515, PSF 420w, PSF 520w Instruction manual / Spare parts list (Replacement parts)

PSF260, PSF315, PSF315RS3,
PSF415, PSF415RS3,
PSF420w, PSW420wRS3,
PSF430w, PSF430wRS3,
PSF515, PSF520w,
PSF520wRS3

Instruction manual

0463 645 001 GB 20201104

0GGCAGH*ccgjdb+

TABLE OF CONTENTS

1

SAFETY

1.1 Meaning of symbols

1.2 Safety precautions

2

INTRODUCTION

3

SHIPMENT AND PACKAGING

4

TECHNICAL DATA

5

OPERATION

5.1 Fitting the liner

5.2 Equipping the torch

5.3 Fitting the central adaptor to the equipment

5.4 Connecting the cooling circuit

5.5 Setting the level of shielding gas

5.6 Checklist

5.7 Changing wire

5.8 Starting and stopping the welding process

6

MAINTENANCE

6.1 Overview

6.2 Cable assembly

6.3 Cleaning the wire feed

6.4 Steel liner / Plastic liner

6.5 Cleaning the swan neck

6.6 Checking the cooling system

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5

5

5

8

9

10

12

12

12

12

12

13

13

13

13

14

14

14

14

14

17

17

7

TROUBLESHOOTING

8

ORDERING SPARE PARTS
ORDERING NUMBERS
SPARE PARTS LIST

Torch neck PSF 260

Torch neck PSF315, PSF415, PSF415straight, PSF515

Torch neck PSF420w, 420wstraight, PSF430w, PSF520w

WEAR PARTS

PSF 260

PSF 315 ................................................................................................................... 28

PSF 415 ................................................................................................................... 29

PSF 515 ................................................................................................................... 30

PSF 420w ................................................................................................................. 31

PSF 430w ................................................................................................................. 32

PSF 520w ................................................................................................................. 33

Contact tips PSF 260, PSF 315, PSF 415, PSF 515, PSF 420w, PSF430w, PSF

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520w
Contact tips M6

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18

19
20
22

22

23

25

27

27

34

35

0463 645 001 © ESAB AB 2020

TABLE OF CONTENTS

Steel liner

PTFE liner

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PA Liner with bronze front end

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35

37

37

Rights reserved to alter specifications without notice.

0463 645 001 © ESAB AB 2020

1 SAFETY

1 SAFETY

1.1 Meaning of symbols

As used throughout this manual: Means Attention! Be Alert!

DANGER!
Means immediate hazards which, if not avoided, will result in immediate,

serious personal injury or loss of life.

WARNING!
Means potential hazards which could result in personal injury or loss of life.

CAUTION!
Means hazards which could result in minor personal injury.

WARNING!

Before use, read and understand the instruction manual
and follow all labels, employer´s safety practices and
Safety Data Sheets (SDSs).

1.2 Safety precautions

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety
precautions must meet the requirements that apply to this type of equipment. The following
recommendations should be observed in addition to the standard regulations that apply to
the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the
equipment. Incorrect operation of the equipment may lead to hazardous situations which can
result in injury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:
○ its operation
○ location of emergency stops
○ its function
○ relevant safety precautions
○ welding and cutting or other applicable operation of the equipment

2. The operator must ensure that:
○ no unauthorised person is stationed within the working area of the equipment

when it is started up

○ no-one is unprotected when the arc is struck or work is started with the

equipment

3. The workplace must:
○ be suitable for the purpose
○ be free from drafts

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© ESAB AB 2020

1 SAFETY

4. Personal safety equipment:
○ Always wear recommended personal safety equipment, such as safety glasses,

flame-proof clothing, safety gloves

○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which

could become trapped or cause burns

5. General precautions:
○ Make sure the return cable is connected securely
○ Work on high voltage equipment may only be carried out by a qualified

electrician

○ Appropriate fire extinguishing equipment must be clearly marked and close at

hand

○ Lubrication and maintenance must not be carried out on the equipment during

operation

WARNING!

Arc welding and cutting can be injurious to yourself and others. Take precautions
when welding and cutting.

ELECTRIC SHOCK - Can kill

• Install and ground the unit in accordance with instruction manual.

• Do not touch live electrical parts or electrodes with bare skin, wet gloves or
wet clothing.

• Insulate yourself from work and ground.

• Ensure your working position is safe

ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health

• Welders having pacemakers should consult their physician before welding.
EMF may interfere with some pacemakers.

• Exposure to EMF may have other health effects which are unknown.

• Welders should use the following procedures to minimize exposure to
EMF:

○ Route the electrode and work cables together on the same side of

your body. Secure them with tape when possible. Do not place your
body between the torch and work cables. Never coil the torch or work
cable around your body. Keep welding power source and cables as
far away from your body as possible.

○ Connect the work cable to the workpiece as close as possible to the

area being welded.

FUMES AND GASES - Can be dangerous to health

• Keep your head out of the fumes.

• Use ventilation, extraction at the arc, or both, to take fumes and gases
away from your breathing zone and the general area.

ARC RAYS - Can injure eyes and burn skin

• Protect your eyes and body. Use the correct welding screen and filter lens
and wear protective clothing.

• Protect bystanders with suitable screens or curtains.

0463 645 001

NOISE - Excessive noise can damage hearing

Protect your ears. Use earmuffs or other hearing protection.

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© ESAB AB 2020

1 SAFETY

MOVING PARTS - Can cause injuries

• Keep all doors, panels and covers closed and securely in place. Have only
qualified people remove covers for maintenance and troubleshooting as
necessary. Reinstall panels or covers and close doors when service is
finished and before starting engine.

• Stop engine before installing or connecting unit.

• Keep hands, hair, loose clothing and tools away from moving parts.

FIRE HAZARD

• Sparks (spatter) can cause fire. Make sure that there are no inflammable
materials nearby.

• Do not use on closed containers.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

CAUTION!

This product is solely intended for arc welding.

WARNING!

Do not use the power source for thawing frozen pipes.

CAUTION!

Class A equipment is not intended for use in residential
locations where the electrical power is provided by the
public low-voltage supply system. There may be
potential difficulties in ensuring electromagnetic
compatibility of class A equipment in those locations,
due to conducted as well as radiated disturbances.

NOTE!
Dispose of electronic equipment at the recycling

facility!

In observance of European Directive 2012/19/EC on
Waste Electrical and Electronic Equipment and its
implementation in accordance with national law,
electrical and/or electronic equipment that has reached
the end of its life must be disposed of at a recycling
facility.

As the person responsible for the equipment, it is your
responsibility to obtain information on approved
collection stations.

For further information contact the nearest ESAB dealer.

ESAB has an assortment of welding accessories and personal protection equipment
for purchase. For ordering information contact your local ESAB dealer or visit us on
our website.

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© ESAB AB 2020

2 INTRODUCTION

2 INTRODUCTION

The MIG / MAG welding torches of this series are exclusively intended for shielded- arc
welding using inert gas (MIG) or active gas (MAG) for industrial and commercial use by
suitably trained employees. The torches are only available in manual versions.

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© ESAB AB 2020

3 SHIPMENT AND PACKAGING

3 SHIPMENT AND PACKAGING

The components are carefully checked and packaged, however damage may occur during
shipping.

Checking procedure on receipt of goods

Check that the shipment is correct by referring to the shipping note.

In case of damage

Check the package and components for damage (visual inspection).

In case of complaints

If the package and/or components have been damaged during shipment:

• Contact with the last carrier immediately.

• Keep the packaging (for possible inspection by the carrier or supplier, or for returning
the goods).

Storage in an enclosed space

Ambient temperature for shipment and storage: -20°C to +55°C

Relative air humidity: up to 90% at a temperature of 20°C

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© ESAB AB 2020

4 TECHNICAL DATA

4 TECHNICAL DATA

Welding torch PSF 260 PSF315,

PSF315RS3

PSF415,

PSF415RS3

PSF 515

Type of cooling Air Air Air Air

Permitted load at 60% duty cycle*

Carbon dioxide CO

2

250 A 315 A 380 A 450 A

Mixed gas, Ar/CO2M21 225 A 285 A 325 A 400 A

Recommended gas

8-12 l/min 8-15 l/min 10-18 l/min 10-20 l/min

flow

Wire diameter 0.6-1.0 mm 0.8-1.2 mm 0.8-1.6 mm 1.0-1.6 mm

Operating

-10 °C to 40 °C -10 °C to 40 °C -10 °C to 40 °C -10 °C to 40 °C

temperature**

* The capacity may be reduced up to 30% when pulse welding.

Welding torch PSF 420w,PSF420wRS3,

PSF 520w,PSF520wRS3

PSF430w, PSF430wRS3

Type of cooling Water Water

Permitted load at 100% duty cycle*

Carbon dioxide CO

2

450 A 500 A

Mixed gas, Ar/CO2M21 450 A 500 A

Recommended gas

10-20 l/min 10-20 l/min

flow

Wire diameter 0.8-1.6 mm 1.0-1.6 mm

Operating

-10 °C to 40 °C -10 °C to 40 °C

temperature**

* The capacity may be reduced up to 30% when pulse welding.

** When using liquid cooled torches in freezing conditions, use an adequate cooling liquid.

Duty cycle

The duty cycle refers to the time as a percentage of a ten-minute period that you can weld at
a certain load without overloading. The duty cycle is valid for 40 °C / 104 °F, or below.

General torch data with reference to IEC/EN 60 974−7

Type of guidance: Manual

Wire type: Standard round wire

Voltage rating: The control circuit and trigger switch are

rated for a voltage of 42 V, max. 1 A

Specifications of the torch cooling circuit (for
liquid cooled torches only):

• minimum flow 1.2 l/min

• min. water pressure: 2.5 bar

• max. water pressure: 3.5 bar

• input temperature: max. 40 °C

• return temperature: max. 60 °C

• cooling capacity: min. 1000 W, up to
2000 W depending on the application

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4 TECHNICAL DATA

Liquid cooled torches

Return temperatures of more than 60 °C can shorten the lifetime of the torch or cause
damage or destruction of the torch. The cooler must always be filled with sufficient cooling
liquid, refer to the instruction manual for the cooling unit. In case of a high thermal load on
the torch, use a cooler with sufficient capacity. Use only special cooling fluid containing
corrosion inhibitors for welding torches. For suitable products, contact your nearest ESAB
dealer.

The ratings are valid for cable lengths from 3.0 to 5.0 m.

The rated loads refer to a standardized case of use. Under special conditions, e.g. in case of
high heat reflection on the torch, the torch could overheat even when operated below the
rated load. In this case choose a more powerful model or lower the duty cycle.

Conditions of intended use

1. The welding torch should only be used within the above mentioned technical
specifications and for its intended purpose.

2. The type of torch has to be chosen according to the welding application. The required
duty-cycle and load, the type of cooling, guiding method and the wire diameter have to
be considered. If increased requirements exist, for example caused by pre-heated
work pieces, high heat reflection in corners, etc. these must be taken into account by
choosing a welding torch with adequate reserve in rated load.

3. The product must be protected from humidity and moisture during transport, storage
and operation.

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© ESAB AB 2020

5 OPERATION

5 OPERATION

General safety regulations for handling the equipment can be found in the "SAFETY"
chapter of this manual. Read it through before you start using the equipment!

CAUTION!

This product is intended for industrial use. In a domestic environment this product may
cause radio interference. It is the user's responsibility to take adequate precautions.

DANGER!

In the event of an emergency, the power supply must be switched off immediately.
For further action in such circumstances, refer to the instruction manual for the
power source for more information.

The welding torch can be used in any welding position.

Contact with hot items might cause damage to the torch and the cable assembly.

Do not drag the power source using the torch.

Do not pull the cable assembly over sharp edges. Do not bend the cable assembly sharply.

5.1 Fitting the liner

Fit the correct wire guide liner for the application, as needed to suit the wire type and
diameter. See chapter "MAINTENANCE" section "Steel liner / Plastic liner".

NOTE!
For information on how to install new liners and about correct assembly

procedure, see the chapter entitled “Maintenance”

Steel liner = for steel wires

Plastic liner = for aluminium, copper, nickel and stainless steel wires

5.2 Equipping the torch

The torch must be equipped according to the wire diameter and wire material. Choose the
right liner, contact tip, tip adaptor, gas nozzle and gas diffuser (as applicable). A detailed
overview of the suitable parts is found in the spare parts list for the torch.

Tighten the tip adaptor and the contact tip with an adequate tool.

Make sure that all required parts shown in the spare parts list, e.g. insulators, are installed.
Welding without these items might cause immediate destruction of the torch.

5.3 Fitting the central adaptor to the equipment

1. Check that the wire guide liner is fitted correctly.

2. Insert the central plug into the socket on the wire feed unit and secure it by tightening
the adaptor nut firmly by hand.

5.4 Connecting the cooling circuit

Connect the water hoses to the cooling unit: blue for water flow forward from the cooler to the
torch; red for heated water flow backwards from the torch to the cooler. Before using a water

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© ESAB AB 2020

5 OPERATION

cooled torch, the air has to be removed from the cooling circulation by running the cooler for
a few minutes.

CAUTION!

Wrongly connected water hoses can cause overheating and damage of the torch neck
and water-power cable. Regularly check the coolant level and throughput on the
cooling unit. Insufficient cooling might cause overheating and damage of the torch
neck and water-power cable.

NOTE!

To achieve an optimal gas- and water flow, place the cable assemblies and the gas
and water hoses as straight as possible. Kinked hoses will cause overheating and can
damage the torch. Protect cables and supply hoses from damage.

5.5 Setting the level of shielding gas

Set the quantity of gas required on the gas regulator. The type and quantity of gas to be used
depend on the welding task to be performed.

5.6 Checklist

Check the cable assembly before connecting it to the wire feed unit to confirm the wire liner
is suitable for the wire diameter and type.

Check the front end consumable parts on the swan neck, whether the correct contact tip etc.
is being used for the wire diameter and type.

5.7 Changing wire

When changing the wire, ensure that the end of the wire is deburred.

Insert the wire into the wire feeding unit in accordance with the operating instructions.

When inserting the wire, press the wire jog button on the wire feed unit.

5.8 Starting and stopping the welding process

The wire feeder and the welding process will be started by pulling the torch trigger.
Depending on the configuration of the welding machine, the welding process will be stopped
by either letting go of the trigger or by pulling the trigger a second time. Refer to the
instruction manual for the power source for more information.

DANGER!

The torch head might reach very high temperatures during operation, there is a risk of
severe burns. Let it cool down under observation, there is risk of fire. Do not place the
hot torch on or near heat-sensitive objects. For water cooled torches, the cooling
system should remain switched on for some minutes after the welding process has
been stopped.

When leaving the workplace the system must be secured against unintended
operation, preferably by switching off the power source.

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© ESAB AB 2020

6 MAINTENANCE

6 MAINTENANCE

6.1 Overview

NOTE!

Regular maintenance is important for safe and reliable operation.

Cleaning and replacement of the welding torch’s wear parts should take place at regular
intervals in order to achieve trouble−free wire feed. Blow the wire guide clean regularly and
clean the contact tip.

WARNING!

Before carrying out cleaning, servicing and repair work, the following shutdown
procedure must be followed.

1. Switch off the power supply.

2. Close off the gas supply.

Make sure that the power supply and gas remain turned off all the time while
servicing the equipment.

6.2 Cable assembly

Check the torch and cable assembly for damages prior to use. Damages must be repaired by
qualified personnel before further use of the product.

6.3 Cleaning the wire feed

Disconnect the torch cable assembly from the equipment and lay it out straight.

Unscrew the nut and pull out the wire guide liner. Remove other parts from the swan neck.

Blow compressed air through the wire conduit from both ends in order to remove wire
shavings.

Insert the liner into the wire conduit and screw the nut back on.

NOTE!

New liners must be cut to the correct length.

6.4 Steel liner / Plastic liner

If a wire feeding problem cannot be solved by exchanging the contact tip and cleaning the
wire guide channel, the liner should be replaced.

Liner and welding wire should be inserted while the cable assembly is laid out straight.

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© ESAB AB 2020

6 MAINTENANCE

Installing a steel liner

1. Remove the sleeve nut from the
central connector, remove the gas
nozzle, contact tip and tip holder
from the torch.

2. Insert the liner through the central
connector and lock it with the sleeve
nut.

3. Gently push back the front part of
the liner into the torch as far as it will
go, do not apply force. Mark the end
of the torch neck on the liner.

4. Cut the liner to the correct length
using a projectile "X" measured from
the marking as shown in the figure.

Remove the liner from the torch and carefully
smoothen its front end. If needed, grind down
burred edges. Make sure the inner hole is
completely open.

For insulated liners, remove the insulation at
the front end so that the remaining insulation
ends approximately at the front end of the
torch handle.

Reinstall the liner and lock it with the sleeve
nut. Install all equipment parts on the torch
neck.

Cutting length

Welding torch Projectile "X"

PSF 260 16mm

PSF 315,PSF 315 RS3 16mm

PSF 415, PSF 415 RS3 12mm

PSF 515 17mm

PSF 420w, PSF 420w RS3, PSF430w,

12mm

PSF430wRS3

PSF 520w, PSF 520w RS3 12mm

0463 645 001

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© ESAB AB 2020

6 MAINTENANCE

Installing a plastic liner

1. Remove the sleeve nut from the
central connector, remove the gas
nozzle, contact tip and tip holder
from the torch.

2. Insert the liner through the central
connector and lock it with the sleeve
nut.

3. Gently push back the front part of
the liner into the torch as far as it will
go, do not apply force. Mark the end
of the torch neck on the liner.

4. Cut the liner to the correct length
using a projectile "X" measured from
the marking as shown in the figure.
Slightly chamfer the liner front end
after the liner has been cut to the
correct length.

NOTE!

If the liner has a bronze front end, first cut the plastic liner to a suitable length and
let the bronze liner stick out approximately 40-50 mm from the torch neck. Attach
the bronze liner to the front of the plastic liner and only then cut this liner
assembly to the precise length.

If it is difficult to insert the liner into the torch,
make a clean cut at the front end of the liner
and chamfer the edges (e.g. with a pencil
sharpener).

Install all equipment parts on the torch neck.

Cutting length

Welding torch Projectile "X"

PSF 260 13mm

PSF 315, PSF 315 RS3 13mm

PSF 415, PSF 415 RS3 9mm

PSF 515 14mm

PSF 420w, PSF 420w RS3, PSF430w,

9mm

PSF430wRS3

PSF 520w, PSF 520w RS3 9mm

0463 645 001

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© ESAB AB 2020

6 MAINTENANCE

6.5 Cleaning the swan neck

• Clean the inside of the gas nozzle regularly to remove welding spatter and spray with
ESAB® anti-spatter agent.

• Check the consumables for visible damage and replace if necessary.

6.6 Checking the cooling system

Make sure that the cooling liquid is clean, change it if required. Impurities in the cooling liquid
can obstruct the torch water channels. Always use suitable cooling fluid for torches with
corrosion inhibitors.

0463 645 001

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© ESAB AB 2020

7 TROUBLESHOOTING

7 TROUBLESHOOTING

If the measures described below are not successful, consult your dealer or the manufacturer.

Read the operating instructions for the welding components, e.g. power source and wire feed
unit.

Problem Possible cause Action

Torch becomes too hot • Contact tip / tip holder

not tight enough

• Cooling system is not
working well

• Torch overstrained

• Cable assembly
defective

Wire feeding problems • Contact tip is worn

• Liner is worn / dirty

• Consumables used are
not suitable for the wire
diameter or material

• Wire feeder not set-up
properly

• Cable assembly is bent
or laid out in small radii

• Wire is contaminated

• Check and tighten
hand-tight

• Check water flow, filling
level and cleanliness

• Observe technical data,
if needed, choose a
different type

• Check cables, tubes
and connections

• Exchange contact tip

• Check the liner, blow
through in both
directions. Exchange if
needed.

• Check with spare part
list

• Check the wire feeding
rolls, the contact
pressure and the spool
brake

• Check the cable
assembly and lay it out
straight

• Use a cleaning felt

Porous welds • Gas swirl caused by

spatter adherence

• Too small or extremely
high gas flow in the
torch

• Gas supply defective

• Air draft at the work
place

• Moisture or
contamination on the
wire or on the work
piece

Variable arc • Contact tip is worn

• Wrong welding
parameters

Welding process does not
start

• Control cable is broken
or the trigger is
defective

• Clean the torch head,
use gas diffuser /
spatter protection

• Check flow rate with
measurement tool

• Check flow rate and
possible leakage

• Install shielding

• Check the wire and the
work piece, use less or
different anti-spatter
liquid

• Exchange contact tip

• Correct the welding
parameters

• Check and repair the
trigger connections,
clean the trigger switch
or exchange it

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© ESAB AB 2020

8 ORDERING SPARE PARTS

8 ORDERING SPARE PARTS

CAUTION!

Repair and electrical work should be performed by an authorised ESAB service
technician. Use only ESAB original spare and wear parts.

The PSF260, PSF315, PSF415, PSF515, PSF420w, PSF430w and PSF520w are
designed and tested in accordance with international and European standards IEC/EN
60974-7. On completion of service or repair work, it is the responsibility of the person(s)
performing the work to ensure that the product still complies with the requirements of the
above standard.

Spare parts and wear parts can be ordered through your nearest ESAB dealer, see

esab.com. When ordering, please state product type, serial number, designation and spare

part number in accordance with the spare parts list. This facilitates dispatch and ensures
correct delivery.

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ORDERING NUMBERS

ORDERING NUMBERS

Ordering number Denomination Type Notes

Gas cooled torches

0700 025 020 PSF260 Welding torch 3m Euro-Central connector

0700 025 021 PSF260 Welding torch 4m Euro-Central connector

0700 025 022 PSF260 Welding torch 5m Euro-Central connector

0700 025 030 PSF315 Welding torch 3m Euro-Central connector

0700 025 031 PSF315 Welding torch 4m Euro-Central connector

0700 025 032 PSF315 Welding torch 5m Euro-Central connector

0700 025 033 PSF315 RS3 Welding torch 4m Euro-Central connector

0700 025 037 PSF 315 RS3 Welding torch 5 m Euro-Central connector

0700 025 040 PSF415 Welding torch 3m Euro-Central connector

0700 025 041 PSF415 Welding torch 4m Euro-Central connector

0700 025 042 PSF415 Welding torch 5m Euro-Central connector

0700 025 043 PSF415 RS3 Welding torch 4m Euro-Central connector

0700 025 050 PSF515 Welding torch 3m Euro-Central connector

0700 025 051 PSF515 Welding torch 4m Euro-Central connector

0700 025 052 PSF515 Welding torch 5m Euro-Central connector

Water cooled torches

0700 025 060 PSF420w Welding torch 3m Euro-Central connector

0700 025 061 PSF420w Welding torch 4m Euro-Central connector

0700 025 062 PSF420w Welding torch 5 m Euro-Central connector

0700 025 063 PSF420w RS3 Welding torch 3 m Euro-Central connector

0700 025 064 PSF 420wRS3 Welding torch 4 m Euro-Central connector

0700 025 065 PSF 420w RS3 Welding torch 5 m Euro-Central connector

0700 025 076 PSF 430w Welding torch 3 m Euro-Central connector

0700 025 077 PSF 430w Welding torch 4 m Euro-Central connector

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© ESAB AB 2020

ORDERING NUMBERS

Ordering number Denomination Type Notes

0700 025 078 PSF 430w Welding torch 5 m Euro-Central connector

0700 025 085 PSF 430w RS3 Welding torch 3 m Euro-Central connector

0700 025 086 PSF 430w RS3 Welding torch 4 m Euro-Central connector

0700 025 087 PSF 430w RS3 Welding torch 5 m Euro-Central connector

0700 025 070 PSF520w Welding torch 3m Euro-Central connector

0700 025 071 PSF520w Welding torch 4m Euro-Central connector

0700 025 072 PSF520w Welding torch 5m Euro-Central connector

0700 025 073 PSF 520w RS3 Welding torch 3m Euro-Central connector

0700 025 074 PSF 520w RS3 Welding torch 4m Euro-Central connector

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© ESAB AB 2020

SPARE PARTS LIST

SPARE PARTS LIST

Torch neck PSF 260

Item Ordering no. Denomination

100 0700 025 000 Torch neck PSF 260

101 0700 025 908 Plastic nut

102 0700 025 900 Handle cpl. Expert Mini

103 0700 025 903 Trigger, yellow, 2-poles

104 0700 025 904 Screw for handle

105 0700 025 950 Cable support cpl., small, G

106 0700 025 951 Adaptor nut

107 0700 200 101 Central connector G

108 0700 200 098 Liner locking nut

109 0700 025 952 Cylinder head screw M4 × 6

110 0700 025 953 O-ring 4.0 × 1.0 mm

111 0700 025 954 Coaxial cable for PSF 260, 3m

0700 025 955 Coaxial cable for PSF 260, 4m

0700 025 956 Coaxial cable for PSF 260, 5m

0463 645 001

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© ESAB AB 2020

SPARE PARTS LIST

Torch neck PSF315, PSF415, PSF415straight, PSF515

Item Ordering no. Denomination PSF 315 PSF 415 PSF 515

200 0700 025 001 Torch neck PSF 315 X

201 0700 025 002 Torch neck PSF 415 X

201a 0700 025 009 Torch neck PSF 415 straight X

202 0700 025 003 Torch neck PSF 515 X

203 0700 025 905 Handle cpl. Expert Plus X X

204 0700 025 906 Handle cpl. Expert Plus X

205 0700 025 903 Trigger, yellow, 2-poles X X X

206 0700 025 904 Screw for handle X X X

207 0700 025 907 Cable support cpl., large, G X X X

208 0700 025 951 Adaptor nut X X X

209 0700 200 101 Central connector G X X X

210 0700 200 098 Liner locking nut X X X

211 0700 025 952 Cylinder head screw M4 × 6 X X X

212 0700 025 953 O-ring 4.0 × 1.0 mm X X X

213 0700 025 964 Coaxial cable, 3m X

0700 025 965 Coaxial cable, 4m X

0700 025 966 Coaxial cable, 5m X

0700 025 957 Coaxial cable, 3m X

0700 025 958 Coaxial cable, 4m X

0700 025 959 Coaxial cable, 5m X

0700 025 967 Coaxial cable, 3m X

0700 025 968 Coaxial cable, 4m X

0700 025 969 Coaxial cable, 5m X

214 0700 025 850 Modul ESAB RS3 X X

0463 645 001

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© ESAB AB 2020

SPARE PARTS LIST

0463 645 001

- 24 -

© ESAB AB 2020

SPARE PARTS LIST

Torch neck PSF420w, 420wstraight, PSF430w, PSF520w

Item Ordering no. Denomination PSF 420w PSF 430 PSF 520w

300 0700 025 004 Torch neck PSF 420w X

300a 0700 025 010 Torch neck PSF 420w straight X

300b 0700 025 011 Torch neck PSF430w X

301 0700 025 005 Torch neck PSF 520w X

302 0700 025 905 Handle cpl. Expert Plus X

303 0700 025 906 Handle cpl. Expert Plus X X

304 0700 025 903 Trigger, yellow, 2-poles X X X

305 0700 025 904 Screw for handle X X X

306 0700 025 971 Cable support cpl. X X X

307 0700 025 973 Quick connector X X X

308 0700 025 975 Hose clamp with ring Ø 9.0 X X X

309 0700 025 951 Adaptor nut X X X

310 0700 025 970 Central connector W X X X

311 0700 200 098 Liner locking nut X X X

312 0700 025 952 Cylinder head screw M4 × 6 X X X

313 0700 025 953 O-ring 4.0 × 1.0 mm X X X

314 0700 025 974 Hose clamp with ring Ø 8.7 X X X

315 0700 025 976 Hose clamp with ring Ø 9.5 X X X

316 0700 025 972 Clamping ring for outer cover X X X

317 0700 025 993 PVC-Gas hose, black,

X X X

4.5×1.5mm

318 0700 025 994 PVC hose, braided, black,

X X X

5×1.5mm

319 0700 025 992 Fabric outer cover X X X

324 0700 025 850 Modul ESAB RS3 X X X

Item Ordering no. / 3m Ordering no. / 4m Ordering no. / 5m Denomination

320 0700 025 983 0700 025 984 0700 025 985 Water-power cable

321 0700 025 986 0700 025 987 0700 025 988 Wire conduit

322 0700 025 989 0700 025 990 0700 025 991 Control cable cpl.

323 0700 025 980 0700 025 981 0700 025 982 Cable assembly

0463 645 001

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© ESAB AB 2020

SPARE PARTS LIST

0463 645 001

- 26 -

© ESAB AB 2020

WEAR PARTS

WEAR PARTS

PSF 260

Bold = standard delivery. For contact tip, see contact tips table.

Ordering no. Denomination Notes Ø Length

0458 464 881 Gas nozzle Standard 14 mm 73 mm

0458 465 881 Gas nozzle Conical 12 mm 73 mm

0458 470 881 Gas nozzle Straight 16 mm 73 mm

0366 314 001 Tip adaptor standard

M6

0366 397 001 Insulation bushing

1. Gas nozzle 3. Tip adaptor M6

2. Contact tip M6 × 27 4. Insulation bushing

36.6mm

0463 645 001

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© ESAB AB 2020

WEAR PARTS

PSF 315

Bold = standard delivery. For contact tip, see contact tips table.

Ordering no. Denomination Notes Ø Length

0458 464 882 Gas nozzle Standard 16 mm 80 mm

0458 465 882 Gas nozzle Conical 14 mm 80 mm

0458 470 882 Gas nozzle Straight 19 mm 80 mm

0366 394 001 Tip adaptor M6 40.6 mm

0460 819 001 Tip adaptor M8 CU 31.6 mm

0700 025 851 Tip adaptor M8 brass 31.6 mm

0366 397 002 Insulation bushing

1. Gas nozzle 4. Insulation bushing

2. Contact tip M6 × 27 5. Contact tip M8 × 37

3. Tip adaptor M6 6. Tip adaptor M8

0463 645 001

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© ESAB AB 2020

WEAR PARTS

PSF 415

Bold = standard delivery. For contact tip, see contact tips table.

Ordering no. Denomination Notes Ø Length

0458 464 883 Gas nozzle Standard 17 mm 80 mm

0458 465 883 Gas nozzle Conical 15 mm 80 mm

0458 470 883 Gas nozzle Straight 21 mm 80 mm

0366 394 001 Tip adaptor M6 40.6 mm

0460 819 001 Tip adaptor M8 Cu 31.6 mm

0700 025 851 Tip adaptor M8 brass 31.6 mm

0366 397 002 Insulation bushing

1. Gas nozzle 4. Insulation bushing

2. Contact tip M8 × 37 5. Contact tip M6 × 27

3. Tip adaptor M8 6. Tip adaptor M6

0463 645 001

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© ESAB AB 2020

WEAR PARTS

PSF 515

Bold = standard delivery. For contact tip, see contact tips table.

Ordering no. Denomination Notes Ø Length

0458 464 884 Gas nozzle Standard 18 mm 94 mm

0458 465 884 Gas nozzle Conical 15 mm 94 mm

0458 470 884 Gas nozzle Straight 21 mm 94 mm

0366 395 001 Tip adaptor standard

40.1 mm

M8Cu

0700 025 852 Tip adaptor M8 brass 40.1mm

0366 397 003 Insulation bushing

1. Gas nozzle 3. Tip adaptor M8

2. Contact tip M8 × 27 4. Insulation bushing

0463 645 001

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© ESAB AB 2020

WEAR PARTS

PSF 420w

Bold = standard delivery. For contact tip, see contact tips table.

Ordering no. Denomination Notes Ø Length

0458 464 882 Gas nozzle Standard 16 mm 80 mm

0458 465 882 Gas nozzle Conical 14 mm 80 mm

0458 470 882 Gas nozzle Straight 19 mm 80 mm

0366 394 001 Tip adaptor M6 40.6 mm

0460 819 001 Tip adaptor M8 Cu 31.6 mm

0700 025 851 Tip adaptor M8 brass 31.6 mm

0458 874 001 Insulation washer

1. Gas nozzle 4. Insulation washer

2. Contact tip M8 × 37 5. Contact tip M6 × 27

3. Tip adaptor M8 6. Tip adaptor M6

0463 645 001

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© ESAB AB 2020

WEAR PARTS

PSF 430w

Bold = standard delivery. For contact tip, see contact tips table.

Ordering no. Denomination Notes Ø Length

0458 464 882 Gas nozzle Standard 16 mm 80 mm

0458 465 882 Gas nozzle Conical 14 mm 80 mm

0458 470 882 Gas nozzle Straight 19 mm 80 mm

0366 394 001 Tip adaptor M6 40.6 mm

0460 819 001 Tip adaptor M8 Cu 31.6 mm

0700 025 851 Tip adaptor M8 brass 31.6 mm

0458 874 001 Insulation washer

1. Gas nozzle 4. Insulation washer

2. Contact tip M8 × 37 5. Contact tip M6 × 27

3. Tip adaptor M8 6. Tip adaptor M6

0463 645 001

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© ESAB AB 2020

WEAR PARTS

PSF 520w

Bold = standard delivery. For contact tip, see contact tips table.

Ordering no. Denomination Notes Ø Length

0458 464 883 Gas nozzle Standard 17 mm 80 mm

0458 465 883 Gas nozzle Conical 15 mm 80 mm

0458 470 883 Gas nozzle Straight 21 mm 80 mm

0460 819 001 Tip adaptor M8 Cu 31.6 mm

0700 025 851 Tip adaptor M8 brass 31.6 mm

0458 874 001 Insulation washer

1. Gas nozzle 3. Tip adaptor M8

2. Contact tip M8 × 37 4. Insulation washer

0463 645 001

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© ESAB AB 2020

WEAR PARTS

Contact tips PSF 260, PSF 315, PSF 415, PSF 515, PSF 420w,
PSF430w, PSF 520w

PSF 260* / PSF 315 PSF 415 / PSF 420w

Gas / wire Ø

/ PSF430w

M6 M6 CO

2

Mix/Ar M6

0468 500 001 0468 500 001 0.6 - W0.6 / 0.8

0468 500 002 0468 500 002 - 0.6 W0.8 / 0.9

0468 500 003 0468 500 003 0.8 - W0.8 / 1.0

0468 500 004 0468 500 004 0.9 0.8 W0.9 / 1.1

0468 500 005 0468 500 005 1.0 0.9 W1.0 / 1.2

0468 500 006 0468 500 006 1.2 - W1.2 / 1.4

0468 500 007 0468 500 007 1.2 1.0 W1.2 / 1.5

0468 500 008 0468 500 008 1.4 1.2 W1.4 / 1.7

- 0468 500 009 1.6 - W1.6 / 1.9

- 0468 500 010 - 1.6 W1.6 / 2.1

*PSF 260 only for M6 and wire 0.6 – 1.0

M6 × 27 M8 × 37

PSF 315 PSF 415 / PSF

420w / PSF430w

M8 M8 M8 CO

PSF 515 / PSF
520w

Gas / wire Ø

2

Mix/Ar M8

0468 502 003 0468 502 003 0468 502 003 0.8 - W0.8 / 1.0

0468 502 004 0468 502 004 0468 502 004 0.9 0.8 W1.0 / 1.1

0468 502 005 0468 502 005 0468 502 005 1.0 0.9 W1.0 / 1.2

0468 502 006 0468 502 006 0468 502 006 1.2 - W1.2 / 1.4

0468 502 007 0468 502 007 0468 502 007 1.2 1.0 W1.2 / 1.5

0468 502 008 0468 502 008 0468 502 008 1.4 1.2 W1.4 / 1.7

- 0468 502 009 0468 502 009 1.6 - W1.6 / 1.9

- 0468 502 010 0468 502 010 - 1.6 W1.6 / 2.1

0463 645 001

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© ESAB AB 2020

WEAR PARTS

Contact tips M6

Contact tip Gas / wire Ø

M6 CO

2

Mix/Ar

0468 501 002 - 0.6 W0.8 / 1.0

0468 501 003 0.8 - W0.9 / 1.1

0468 501 004 0.9 0.8 W1.0 / 1.2

0468 501 005 1.0 0.9 W1.2 / 1.5

Nib M6

Steel liner

Bold = standard delivery

Ordering
no.

0700 200
085

Ø Length Notes PSF

260

0.8–

3 m Blue X X

1.0

PSF
315

PSF415
PSF515

PSF420w
PSF430w

PSF520w

0700 200
086

0700 025
800

0700 200
087

0700 200
088

0700 025
801

0700 025
822

0700 025
823

0700 025
824

0700 025
825

0700 025
826

0.8–

4 m Blue X X

1.0

0.8–

5 m Blue X X

1.0

1.0–

3 m Red X X

1.2

1.0–

4 m Red X X

1.2

1.0–

5 m Red X X

1.2

0.9–

3 m RedH

1.2

0.9–

4 m RedH

1.2

0.9–

5 m RedH

1.2

1.4–

3 m Grey

1.6

1.4–

4 m Grey

1.6

D

D

D

HD

HD

X X X

X X X

X X X

X X X

X X X

0700 025
827

0463 645 001

1.4–

5 m Grey

1.6

HD

- 35 -

X X X

© ESAB AB 2020

WEAR PARTS

0463 645 001

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© ESAB AB 2020

WEAR PARTS

PTFE liner

Ordering
no.

0700 200
089

0700 200
090

0700 025
811

0700 200
091

0700 200
092

0700 025
812

0700 025
813

0700 025
814

0700 025
815

Ø Length Notes PSF

260

0.8–

3 m Blue X X X X X

PSF
315

PSF
415

PSF 515 PSF 420w,

1.0

0.8–

4 m Blue X X X X X

1.0

0.8–

5 m Blue X X X X X

1.0

1.0–

3 m Red X X X X X

1.2

1.0–

4 m Red X X X X X

1.2

1.0–

5 m Red X X X X X

1.2

1.2–

3 m Yellow X X X

1.6

1.2–

4 m Yellow X X X

1.6

1.2–

5 m Yellow X X X

1.6

PSF430w,
PSF 520w

PA Liner with bronze front end

Ordering no. Ø Length Notes PSF 260 PSF 315 PSF 415 PSF 515 PSF 420w,

PSF430w,
PSF 520w

0700 025
816

0700 025
817

0700 025
818

0700 025
819

0700 025
820

0700 025
821

0.8–

3 m Anthracite X X X X X

1.0

0.8–

4 m Anthracite X X X X X

1.0

0.8–

5 m Anthracite X X X X X

1.0

1.2–

3 m Anthracite X X X X

1.6

1.2–

4 m Anthracite X X X X

1.6

1.2–

5 m Anthracite X X X X

1.6

0463 645 001

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© ESAB AB 2020

ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone [phone]

http://manuals.esab.com

For contact information visit esab.com