INSTRUCTIONS for
F-15-272
January, 2001
PREST-O-LITE
®
R-511LPG FUEL GAS REGULATOR
P/N 21820
SPECIFICATIONS
Gas Service ..................................................................................... FG-2, propane, MAPP*
Inlet Connection ..................................................................................................... CGA-510
Outlet Connection .......................................................................... CGA-021 (3/8" 24LH)
Delivery Pressure Range ..................................................................................... 0 - 45 psig
Flow Capacity ...................................................................................................... 0 - 130 cfh
Gauges: Cylinder Pressure ....................................................................................... None
Delivery Pressure ........................................................... 1-1/2-in. dia.; 0 - 60 psi
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for oxy-fuel gas equipment, we urge you to read our booklet Precautions and Safe Practices for Welding, Cutting, and
Heating, Form 2035. Do NOT permit untrained persons to operate this equipment. Do NOT attempt to operate this equipment
until you have read and fully understand these instructions. If you do not fully understand these instructions, contact your
supplier for further information.
The regulator covered by these instructions is listed by Underwriters Laboratories only when used in combination with parts
manufactured by ESAB Welding & Cutting Products to the specifications on file with Underwriters Laboratories, Inc., and when
they are used in the gas service for which they are designed and listed. The use of other parts that cause damage or failure to the
equipment will void the manufacturers warranty.
CONNECTING:
1. Before attaching the regulator to a tank (cylinder)
open the tank valve slightly, for an instant, then close
it. This will blow out any dust or dirt which may be in
the valve outlet. Never open the tank valve near hot
work, a spark-creating device, or any other possible
source of ignition.
2. Attach the regulator to the tank valve. Tighten the
connection nut with a wrench.
3. Attach hose with correct fittings to the regulator outlet and to the torch or other appliance. (All fuel gas
hose connection nuts have left-hand threads.)
Tighten the connection nuts with a wrench.
4. Make sure the shutoff valve on your torch or other
appliance is closed. Then open the tank valve about
one-quarter turn. When opening the tank valve, always stand to one side of the regulator, not in front
of the gauge face.
*Registered trademark of Air Reduction Co.
TESTING FOR LEAKS:
1. Turn the pressure-adjusting screw on the regulator
to the right (clockwise) until the delivery-pressure
gauge shows at least 40 psi pressure. Using a thick
solution of soap and water, applied with a small
brush, test for leaks at the tank valve, regulator connections, hole on top of pressure-adjusting screw,
and torch or appliance connection. If you find a leak,
correct it before continuing. (A leak around the stem
of a fuel gas tank valve can often be corrected by
tightening the valve packing nut with a wrench. If
this will not stop the leak, remove the tank, tag it to
indicate valve stem leakage, and place it outdoors
in a safe spot until you can return it to your supplier.)
If there is a leak at the vent hole at the top of the
pressure-adjusting screw, DO NOT USE THE
REGULATOR. Immediately remove it from the cylinder and return it to your PREST-O-LITE dealer or
to an ESAB welding equipment distributor to be repaired.
Be sure this information reaches the operator.
You can get extra copies through your supplier.
SETTING WORKING PRESSURE:
1. Open the torch or appliance valve and then quickly
reset the regulator to deliver gas at the desired working pressure by turning the pressure-adjusting screw
(clockwise to increase pressure; counterclockwise
to decrease). Close the torch or appliance valve immediately after resetting the regulator.
STOPPING WORK:
Whenever you stop work, and you are going to leave
the outfit unattended, follow this procedure:
1. Close the tank (cylinder) valve.
2. Turn the pressure-adjusting screw on the regulator
in and open the torch or appliance at the end of the
hose. This will bleed the gas from the system downstream of the tank (cylinder) valve.
3. Back out the pressure-adjusting screw on the regulator.
REPAIRING:
Regulators in need of repair should be returned to your
Prest-O-Lite dealer or to an ESAB welding equipment
distributor. NEVER remove the pressure-adjusting screw.
If you have your own properly-equipped and staffed repair facility, repair parts information for this regulator is
available on request to your distributor. Request Form
15-264 which covers all regulators listed on this sheet.
SAFETY PRECAUTIONS
1. DO NOT let liquefied fuel gas (LFG) escape near
any possible source of ignition. Accumulations
of gas in certain proportions may explode if ignited.
2. NEVER store LFG tanks (cylinders) in a closed
or confined space, such as a closet, tool box, or
automobile trunk.
3. NEVER solder a container that contains or has
contained flammable liquids or vapors (including gasoline, benzene, solvents, and similar
materials) unless the container has been thoroughly purged of all traces of flammable material and vapors.
4. Before starting work always test for leaks around
all joints with a soapy water solution.
5. NEVER use a flame to test for leaks of flammable
gases.
6. NEVER use a tank with a leaking valve.
7. DO NOT attempt any repairs to an LFG tank, except to tighten the packing-gland nut on the
valve.
8. DO NOT abuse or drop tanks or handle them
roughly.
9. NEVER use a tank as a roller or support.
10. NEVER use a hammer, wrench, or pliers on an
LFG tank valve which is fitted with a handwheel.
11. NEVER allow full tank pressure to enter the hose.
Always use a regulator when there is a needle
valve on the torch handle.
12. NEVER lay a torch down unless the gas flow has
been shut off. If you want to maintain a pilot
flame when you stop work for short intervals,
provide a rack or stand for the torch, away from
combustible materials. Do not leave it unattended unless you are sure there is no danger
of its being disturbed by unauthorized persons.
13. Examine your hose for leaks frequently. Dipping
it in a bucket of clean water, with the pressure in
the hose, is the quickest and easiest way.
14. DO NOT use hose that is worn, or any equipment that is in need of repairs.
15. DO NOT start fires. Be very careful when working near combustible material.
16. Fuel gas tanks (cylinders) are equipped with fusible-metal safety devices. NEVER store tanks
near radiators, furnaces, or other heat sources.
PREST-O-LITE is a registered trademark of ESAB Welding & Cutting Products.
F-15-272 1/2001 Printed in U.S.A.
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