Caddy 150 & Caddy Tig 150
LHQ 150, LTV 150
SVENSKA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
DANSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
NORSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
SUOMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
DEUTSCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
NEDERLANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
ITALIANO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
PORTUGUÊS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
E HNIKA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
POLSKI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Schema - Skema - Skjema - Johdotuskaavio - Diagram - Schaltplan -
Schéma - Esquema - - Schemat - . . . . . . . . . . . . . . . . . . . .94
Reservdelsförteckning - Reservedelsfortegnelse - Reservedeloversikt Varaosaluettelo - Spare parts list - Ersatzteilverzeichnis Liste de pièces détachées - Reserveonderdelenlijst Lista de repuestos - Esercizio - Lista de peças de reposição -
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
2
1 DIRECTIVE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
2 SAFETY
3 INTRODUCTION
3.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.2 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.3 Field of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
4 INSTALLATION
4.1 Placing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
4.2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
5 OPERATION
5.1 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
5.2 Overload protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
5.3 Mains voltage compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
5.4 Controls and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
6 MAINTENANCE
6.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
7 FAULT TRACING
7.1 Possible faults and measures to take . . . . . . . . . . . . . . . . . . . . . . . . . . .37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
8 ORDERING OF SPARE PARTS
DIAGRAM
SPARE PARTS LIST
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
31
GB
1 DIRECTIVE
DECLARATION OF CONFORMITY
ENGLISH
Esab Welding Equipment AB, S-695 81 Laxå, Sweden, gives its unreserved guarantee
that welding power source LHQ150/LTV150 having serial number 931 complies with standard EN 60974-1, in accordance with the requirements of directive 73/23/ EEA and
addendum 93/68/ EEA and standard EN 50199 in accordance with the requirements of
directive 89/336/ EEA and addendum 93/68/ EEA.
Laxå 97-09-10
Anders Birgersson
Managing Director
Esab Weldin Equipment AB
695 81 LAXÅ
SWEDEN
Tel: + 46 584 81000 Fax: + 46 584 12336
2 SAFETY
WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER'S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS' HAZARD DATA.
ELECTRIC SHOCK - Can kill
Install and earth the welding unit in accordance with applicable standards.
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
Insulate yourself from earth and the workpiece.
Ensure your working stance is safe.
FUMES AND GASES - Can be dangerous to health
Keep your head out of the fumes.
Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone
and the general area.
ARC RAYS - Can injure eyes and burn skin.
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE - Excessive noise can damage hearing
Protect your ears. Use ear defenders or other hearing protection.
Warn bystanders of the risk.
MALFUNCTION - Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
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3 INTRODUCTION
Caddy 150 and Caddy Tig 150 are two welding power sources based on the inverter
technique, intended for welding with coated electrodes (MMA welding).
Caddy also has very good TIG welding characteristics.
The Caddy Tig 150 is especially designed for basic TIG welding due to a specific device that reduces the short circuit current.
3.1 Technical data
Performance:
at 25% duty cycle
at 35% duty cycle
at 60% duty cycle
at 100% duty cycle
Setting range
Open circuit voltage
Mains supply:
voltage
frequency
fuse
mains cable, area
Enclosure class
Application class
Dimensions L x W x H
Weight
Caddy 150(LHQ150)
150 A/26 V
140 A/25,6 V
110 A/24,4 V
100 A/24 V
5-150 A
62 V
230 V AC
50/60 Hz
16 A*
3x1,5 mm2
IP 23
375 x 145 x 280 mm
5,5 kg
Caddy Tig 150(LTV150)
150 A/26 V
140 A/25,6 V
110 A/24,4 V
100 A/24 V
5-150 A
62 V
230 V AC
50/60 Hz
16 A*
3x1,5 mm2
IP 23
375 x 145 x 280 mm
5,5 kg
*When welding below 100 A a 10 A slow fuse is adequate..
Duty cycle
The duty cycle refers to the time in per cent of a ten-minute period that you can weld
at a certain load without overloading the welding power source.
Enclosure class
The IPcode indicates the enclosure class, i. e. the degree of protection against pene-
tration by solid objects or water. Equipment marked
outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas where
there is an increased electrical hazard.
33
IP 23
is designed for indoor and
GB
3.2 Equipment
The welding power sources are delivered with mains cable (3 metres).
3.3 Field of application
Both power sources supply direct current, which allows you to weld most alloyed and
non-alloyed steels, stainless steels and cast iron.
With the Caddy 150 coated electrodes from Ø1.6 mm to Ø 3.25 mm and also many
Ø 4,00 mm can be welded.
Tig-welding
TIG welding is particularly useful when high quality standards are required and when
welding thin sheet.
Before using the Caddy for TIG welding, it must be equipped with a TIG torch with gas
valve, a cylinder of argon, an argon regulator, tungsten electrodes and, if necessary, suitable filler metal.
The best method to use is the touch start, where you gently touch/stroke the tungsten
electrode against the workpiece to establish the arc.
When the TIG welding process has been selected in the Caddy Tig 150, the short circuit
current drops automatically to a minimum level, in order to prevent the wear of the tungsten electrode, and to reduce contamination of tungsten in the weld pool.
4 INSTALLATION
WARNING
This product is intended for repair and maintenance welding
In domestic or office environment this product may cause radio interference.
It is the responsibility of the user to take adequate precautions.
4.1 Placing
Place the machine so that there is nothing to prevent the cooling air from passing through it.
4.2 Connection
4.2.1 Mains connection
The rating plate, including connection data, is placed underneath the units.
Connect the welding power source to an earthed mains terminal.
Make sure the welding power source is connected for the correct mains voltage and properly fused.
Mains voltage 230 V
Mains frequency 50-60 Hz
Fuse, slow 16 A
Mains cable, area 3 x 1,5 mm2
34
GB
4.2.2 Connection of welding and return cable
The welding power source has two terminals, one plus and one minus pole, for the connection of the welding and the return cable. Connect the welding cable to the pole indicated on the package of the electrode to be used.
Connect the return cable to the other terminal. Fit the earth clamp of the return cable to
the work-piece and make sure there is good contact between the work-piece and the
return cable terminal on the welding power source.
5 OPERATION
5.1 Start-up
Make sure that the cables and the earth clamp are properly connected.
Start the welding power source by setting the mains switch to position 1.
Set the welding current, using the knob on the front panel of the power source.
Follow the instructions on the electrode package for the recommended welding
current.
5.2 Overload protection
Caddy 150 and Caddy Tig 150 are provided with a thermal cut-out to prevent overheating of the welding power source. In the event of overload the supply voltage is interrupted and the yellow led on the front goes on. Resetting takes place automatically as
soon as the welding power source has cooled down.
5.3 Mains voltage compensation
Caddy 150 and Caddy Tig 150 both have mains voltage compensation, which means
that + 10% fluctuation in the supply voltage produces a negligible variation in the welding voltage.
The unit automatically stops when mains voltage exceeds ±15%. Resets automatically
when voltage is correct.
35
GB
5.4 Controls and connections
1. Yellow indicating led (overheating)
2. Knob for adjusting the welding current
3. Terminal, minus pole, for connecting welding or return cable
4. Terminal, plus pole, for connecting welding or return cable
5. Mains switch
6. Selection switch: TIG mode (lever in left position);
MMA mode (lever in right position).
6 MAINTENANCE
6.1 Cleaning
Normally it is sufficient to blow the welding power source clean regularly using dry compressed air (reduced pressure), and to clean the filter in the front regularly.
In dusty and dirty environment the welding power source should be cleaned at shorter
intervals.
36
GB
7 FAULT TRACING
7.1 Possible faults and measures to take
Type of fault
No arc is generated by the welding
power source.
The welding current is interrupted in the
course of welding.
The thermal cut-out trips frequently.
Measure
Make sure the mains switch is on.
Check that the welding and return
cables are properly connected.
Make sure the welding current set is
correct.
Verify that the MMA/TIG selection
switch is correctly selected
Check if the thermal cut-out has trip-
ped (the yellow indicating led on the
front panel is on).
Check the mains fuse.
Check that the filter is not packed with
dust.
Check that the ratings of the welding
power source have not been exceeded
(overload of the power source).
Poor welding result.
Check that the welding and return
cables are properly connected.
Make sure the welding current set is
correct.
Check that there is nothing wrong with
the electrodes.
Verify that the MMA/TIG selection
switch is correctly selected
8 ORDERING OF SPARE PARTS
When ordering a spare part, please state the type and serial number of the machine as
well as number of the spare part, according to the spare parts list.
This will simplify dispatch and ensure you get the right part.
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