ESAB LHD 400, LHD 630 Spare parts list (Replacement parts)

Page 1

LHD 400/630

Svetslikriktare Welding rectifiers Schweißgleichrichter

Bruksanvisning och reservdelsförteckning Instruction manual and spare parts list Betriebsanweisung und Ersatzteilverzeichnis

Page 2

INNEHÅLLSFÖRTECKNING

Teknisk beskrivning	1-2
Tekniska data	1- 2
Funktionsbeskrivning	2
Installation	2
Skötsel och service	3
Felsökning och åtgärder	4- 6
Krets- och förbindningsschema	22-25
Reservdelar	29-38

LIST OF CONTENTS

Technical description	7 8
Technical data	7
Description of function	8
Maintenance and service	9
Installation	7
Troubleshooting and remedies	10-12
Circuit diagrams	22-25
Replacement parts	29-38

INHALTSVERZEICHNIS

13
13-14
14
14–15
15
16-18
22-25
29—38

Denna bruksanvisning med reservcelslista kan på begäran också erhållas i franskspansk version efter rekvisition från ESABs huvudkontor, dotterbolag eller utlandsrepresentanter.

This manual with parts list is also available in a French-Spanish edition, which can be ordered from the ESAB Group headquarters, subsidiaries or representatives abroad.

Diese Betribsanweisung mit Ersatzteilverzeichnis kann auf Wunsch in französisch/spanischer Sprache von ESAB:s Hauptverwaltung, Tochtergesellschaften oder Auslandsvertretungen erhalten werden.

Page 3

Statisk karakteristik LHD 400 Standard och Universal. Läge: Handsvets

Static characteristics LHD 400 Standard and Universal. Setting: Hand Welding Statische Charakteristik LHD 400 Standard und Universal. Lage: Handschweißen

Statisk karakteristik LHD 400 Universal. Läge: Luftbågsmejsling

Static characteristics LHD 400 Universal. Setting: Arc-air gouging Statische Charakteristik LHD 400 Universal. Lage: Fugenhobeln

Statisk karakteristik LHD 400 Universal. Läge: TIG

Static characteristics LHD 400 Universal. Setting: TIG

Statische Charakteristik LHD 400 Universal. Lage: WIG

Verkningsgrad och effektfaktor LHD 400 Efficiency and power factor LHD 400 Wirkungsgrad und Leistungsfaktor LHD 400

Page 4

Statisk karakteristik LHD 630 Standard och Universal. Läge: Handsvets Static characteristics LHD 630

Standard and Universal. Setting: Hand Welding

Statische Charakteristik LHD 630 Standard und Universal. Lage: Handschweißen

Statisk karakteristik LHD 630 Universal. Läge: Luftbågsmejsling

Static characteristics LHD 630 Universal. Setting: Arc-air gouging Statische Charakteristik LHD 630 Universal. Lage: Fugenhobeln

Statisk karakteristik LHD 630 Universal. Läge: TIG Static characteristics LHD 630 Universal. Setting: TIG

Statische Charakteristik LHD 630 Universal. Lage: WIG

Verkningsgrad och effektfaktor LHD 630 Efficiency and power factor LHD 630 Wirkungsgrad und Leistungsfaktor LHD 630

Page 5

Blockschema Blockplan

Page 6

Kretsed Circuit : Kreisols

Page 7

Kretsschema LAD 400 Universal och LHD 630 Universal Circuit diagram LHD 400 Universal and LHD 630 Universal Kreisolan LHD 400 Universal und LHD 630 Universal

Page 8

Princip för diodkontroll med diodprovare ZPB Principles of checking diodes with diode tester ZPB Prinzip der Diodenkontrolle mit dem Diodenprüfgerät ZPB

Fitting the thyristoren Einbau von Thyristoren

Conducting direction Führungsrichtung

Page 9

Page 10

Diod K2:2 Diode K2:2 Diode K2:2

Termostat K31 Thermostat K31 Thermostat K31

Shunt K18 Shunt K18 Nebenschluß K18

Kretskort, avstörning K69 Circuit board, anti-interference K69 Kreiskarte Entstörung K69

Tyristor K2:1 - Thyristor K2:1 Thyristor K2:1

Spännanordning Tensioning device Spannvorrichtung

Nolldiod K2:4 0-diode K2:4 Nulldiode 2:4

Page 11

Ut Ex Äi	vändig cternal ußerer	typskillnad type differences Typenunterschied
Ту Ту Ту	p Unive pe Univ p Unive	rsal har karakteristikomkopplare (K ersal with slope switch (K79) rsal hat Kennlinienumschalter (K79	79) Typ Standa Type Stand ) Typ Standa	rd saknar ka ard without rd hat keine	rakteristikomkopplare slope switch n Kennlinienumschalter
	-	1	2	3

		7-0
				200	300
		0			8

					600	4




		6 —



		5				5


A	В	С	D E	AB	С	D	E
		Genomföringsbussning för nätkabel	192 041–13 9 1	3 (K57)	Visare	2188 106-02	1
		Insulating bushing for mains cable			Zeiger
		Verschraubung für Netzkabel		4 K24	Hylsuttag	5385 010-02	1
		Kabelavlastningsklämma	191 309–114 1		Cannon socket Steckkontakt
	-	Kabelentlastungsklemme		E KAD	••••••		_
•		Märkplåt LHD 400 Stand.	162 660-001 1	5 K13	Maskinkontakt Cable connectors	160 362-881	2
		Plate LHD 630 Stand. Schild LHD 400 Universal	162 525-001 1		Kabelanschluß
		LHD 630 Universal	317 615-003 1		Kabelkoppling	160 360-882	2
1	(K6)	Manövervred LHD 400	318 113-003 1	1	Kabelkupplung
	•	Control knob LHD 630	318 1 13-004 1	6	Hiul	2292 057-01	2
				S = 49, 40	Wheel		-
- 2	(K79)	Ratt, Universal Knob	191 510-106 1		ndu
	n Ng tin ta	Knopf		7 .	Handtag Handle	405 733-07	2
3	(K57)	Ratt	2188 107-84 1		Handgriff	n de Asian An Asian An Asian
	(	Knob
		För maskiner med lägre
		THIVERKNINGSNUMMER an 550 (1994)	∾2188 107 83 1 ⊧
•		No below 550	2188 10783 1				-
		nummer unter 550	2188 10783 1				27
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Reservdelsförteckning Parts list Ersatzteilverzeichnis

A B C D Fig Nr Schemabet. Beskrivning Best.nr Wiring diagram Designation Part No Kreisschema Nr Bezeichnung Teil Nr

Quantity Anzah

Page 12

A Fig Nr	B Schemabet, Wiring diagram	C Beskrivning Designation	D Best.nr Part No Tail Nr	E Antal Quantity
	Kreisschema Nr	Bezeichnung	Teil Nr	Anzahl

А	В	C	D	Ε	\| A	В	C	D
1 K21 Si C Si	Smältpropp 6A Cartridge fuse 6 A Schmelzsicherung 6 A	5672 005-08	2	3 A	K79	Strömställare Universal Switch Universal Stromschalter Universal	317 506-001	1
	Säkringssockel Fuse socket Sicherungssockel	5672 007-80	2	3 A	K81	Motstånd 150 K Ω 0,5 W Resistance Widerstand	191 095-163	1
		Passdel 6 A Spacer 6 A Paßstück 6 A	5672 004-08	2	37	a K8 0	Motstånd 270 K Ω 0,5 W Resistance Widerstand	191 095-166	1
		Propphuv Fuse cap Sicherungshaube	5672 003-02	2	3 B	K69:	4 Avstörningskort F-don Disturbance screening board, F-unit	163 066-880	1
2	K11	Plint Connection block	408 940-01	2			regler
		Anschlußblock			36	3 K69:	4 Säkring Fuse	5679 001-19	3
3 K14	Motstånd Resistor Widerstand	162 548-005	1		K 47	Sicherung
3 K14	Elementstav Element rod Elementstab	2798 000-01	2		N4 /	400V, 50 Hz Capacitor for K28, 3 µF Kondensator für K28, 3 µF	191 085-103	1

Page 13


А	8	С	D	F
Fig Nr	Schemabet.	Beskrivning	Best or	Antal
	Wiring diagram	Designation	Part No	Outration (
	Kreisschema Nr	Bezeichnung	Teil Nr	Agrahi

A —	В	С	D	E		A B		С	D	ε
5	K28	Fläkt Fan Ventilator	162 430-00	- 1	1	2 K	27:2	2 Kondensator 2,2 μF 250 V = 160 V ~ Capacitor 2.2 μF	191 726-11	55
6	K12	Induktor LHD 400 Inductor LHD 630 Drossei	162 651-88 162 562-88	01 01	1.	4 K	33	Kondensator 2,2 µF Vippströmställare Toggle switch	147 866-00	1
		Induktorspole LHD 400 Inductor coil LHD 630 Drosselspule	162 649-88 162 538-88	01 01	1!	5 K	57*)	Kippstromschalter Potentiometer 2 kΩ Potentiometer 2 kΩ	408 383-08	1
8	K71	Varistor Varistor Varistor	192 149-10	11	16	3 K7(	):1	Potentiometer 2 kΩ Kretskort, matarenhet	153 015-880	) 1
7	К1	Huvudtransformator LHD 400 Main transformer LHD 630 Haupttransformator	162 533-881 162 533-880	11 11				Kreiskarte, Versorgungs- einheit
		Transformatorspole, primär og sekundär LHD 400 Transformer coil, primary and	:h 162 567-880	3				Korthållare utan kontaktdon Board holder, excluding contact unit Stechplattenhalter, ohne Strom-	152 996-006	1
	K0-0	secondary LHD 630 Transformatorspule, primär ur	162 534-880 nd sekundär	3				ronr Kontaktstift Contact pin	152 998-001	15
9	N2:3	Stoddiodbrygga, kompl. Sustaining diode bridge, compl. Hilfsdiodenbrücke, kpl.	162 545-880	1	17	КЗ	8	Kontaktstecker Signallamphållare	191 068-102	1
10	K70:3	Kretskort, tändenhet Printed circuit, strike unit Kreiskarte, Zündeinheit	153 235-880	1				Lamp socket Leuchtenhalter	5011.000.04
		Korthållare utan kontaktdon Board holder excluding contac	152 996-004 t	1				Bulb 24 V, 1,2 W Glühbirne 24 V, 1,2 W	000-04	1
		Stechplattenhalter ohne Strom rohr	-	i	19	К6		Strömställare LHD 400 Circuit breaker LHD 630 Stromschalter	162 630-001 162 466-001	1 1
		Kontaktstift Contact pin Kontaktstecker	152 998-001	14	20	K52	2 M 0 5	Manövertransformator Control transformer Steuertransformator	162 465-001	1
		Polariseringsnyckel Polarization key Polarisierungsschüssel	153 105-001	1	21	K37	′k f	Kondensator 30 μF 320 V ~ ör faskompensering Capacitor 30 μF	191 620-214	3
1	K70:2 \| ( \|	Kretskort, förstärkarenhet Circuit card, ampl. unit Kreiskarte, Verstärkereinheit					fi K fi	or phase compensation Kondensator 30 µF ür Phasenkompensation
	ĺ	Universal Korthållare utan kontaktdon	153 100-880 163 092-880 152 996-004	1			*)	Planetväxel (gäller fr.o.m. maskinnummer 550) 3	17 942-001	1
		Board holder excluding contact unit Stechplattenhalter ohne Strom-	·		·			Planetary gear, (applies to this unit from no 550) 3 Planetengetriebe (gilt vom Maschinennummer ab 550) 3	17 942-001	1
		Kontaktstift, Standard Universal Contact pin, Standard Universal Kontaktstecker, Standard Universal	152 998-001 152 998-001	12 18
		Polariseringsnyckel Polarization key Polarisierungsschüssel	153 105-001	1

Page 14

4	8	С	D	Е
ig Nr	Schemabet.	Beskrivning	Best.nr	Antai
	Wiring diagram	Designation	Part No	Quantity
	Kreisschema Nr	Bezeichnung	Teil Nr	Anzahl

A	В	С	D	E	A	В	С	Ð	Е
1	K2:2	Diode Diode Diode	490 6006-06	3	4	K69	Kretskort, avstörning Printed circuit, disturbance eliminator Kreickarto, Störupsmakuta	153 019-880	1
2	K31	Termostat LHD 400	162 629-001	1			Kreiskarte, Storungsschutz
		Thermostat LHD 630 Thermostat	162 463-001	1	5		Kylkropp liten LHD 400 Cooling sink, small LHD 630	162 641-001 162 490-001	3 3
3	K18	Shunt	162 479-880	1			Kunikorper, klein
		Shunt Shunt		I	6		Kylkropp, stor Cooling sink, big Kühlkörper, gross	162 491-001	3

Page 15

A Fig Nr	C Beskrivning Designation Bezeichnung	D Best.nr Part No Teil Nr	E Anta Quar Anza


			·
		Ń



	Î.		— 4 — 3
astration -		5

Α	B	С	D	E	A	В	С	D	Ε
1	K2:4	Nolldiod Zero diode Nulldiode	490 6006-26	1	3		Spännanordning, kompl. LHD 400 Tensioning device, compl.	162 643-881	3
2		Kylkropp Cooling sink	162 481-001	1			LHD 630 Spannvorrichtung, kpl.	162 579-881	3
		Kühlkörper		4	4 K2:1	Tyristor Thyristor Thyristor	162 666-001	3
		•

Page 16

A Fig Nr	B Beskrivning Designation	C Best.nr Part No	D Antal Quantity
	Bezeichnung	Teil Nr	Anzahi

А	В	С	D	А	В	С	D
1	Fjärrinställningsdon med fast monterad 25 m kabel, kompl. Remote control with per- manent 82 ft (25 m) cable Fernregelung mit fest ange- schlossenem 25 m Kabel	162 696-880		5	Stiftpropp Cannon plug Stecker	5385 012-02	1
2	Ratt Knob Knopf	191 510-106	1
3	Potentiometer Potentiometer Potentiometer	0408 383-11	1

Page 17

А	В	С	р
Fig Nr	Beskrivning	Best.nr	Antol
	Designation	Part No	Ouantity
	Bezeichnung	Teil Nr	Anzahl

A	В	С	D
	Fjärrinställningsdon PHB 1 utan anslutningskabel Remote control unit PHB 1 without connecting cable	317 937-880	4	Handtag Handle Handgriff	317 938-880 1
	Fernregler PHB 1 ohne An- schlußkabei		5	Stiftuttag Cannon socket	5385 010-01 1
1	Ratt	317 939-880 -	1	Steckeranschluß
	Knob Knopf		6	Potentiometer Potentiometer	191 870 111 1
2	Plastskruv Plasti	151 239-003	1	Potentiometer
	Plastic screw Plastschraube		7	Planetväxel Planetarv gear	317 942-001 1
3	Ögla Ring Öse	317 941-001	1	Planetengetriebe

Page 18

В	С	D
Beskrivning	Best.nr	Antal
Designation	Part No	Quantity
Bezeichnung	Teil Nr	Anzahl
	B Beskrivning Designation Bezeichnung	B C Beskrivning Best.nr Designation Part No Bezeichnung Teil Nr

А	В	С	D	A	В	С	D
1	Fjärrinställningsdon PHB 2, utan anslutningskabel Remote control unit PHB 2 without connecting cable	317 920-880		3	Gummifot Rubber foot Gummifuß	138 446-001	4
	Fernregler PHB 2 ohne Anschlußkabel			4	Stiftuttag Cannon socket Steckeranschluss	5385 010-01	1
2	Ratt Knob Knopf	191 510-104	2	6	Potentiometer Potentiometer Potentiometer	192 221-102	1
	Konisk tryckfjäder Tapered thrust spring Konische Druckfeder	162 843-001	2	7	Potentiometer Potentiometer Potentiometer	192 221-109	1
	lsolerbricka Insulating washer Isolierscheibe	2153 069-08	2

Page 19

А	В	С	D
Fig Nr	Beskrivning	Best.nr	Antal
	Designation	Part No	Quantity
	Bezeichnung	Teil Nr	Anzahl

А	В	С	D	A	В	С	D
1	Långpulsdon PHA 4, utan anslutningskabel Long pulsation unit PHA 4 excluding connecting cable	317 276-880		5	Stiftuttag Cannon socket Steckeranschluß	5385 010-01	1
	Langpulsationsvorrichtung PHA 4 ohne Anschlusskabel			6	Kondensator, 0,1 μF ^. 250 V Capacitor Kondensator	191 515-307	1
2	Ratt Knob Knopf	192 296-104	4	7	Kretskort Printed circuit Kreiskarte	163 071-880	1
3	Gummifot Rubber foot Gummifuß	138 446-001	4			an a	,
4	Vippströmställare Toggle switch	147 866-001	1			• .

Page 20

Α	В	С	D
Fig Nr	Beskrivning	Best.nr	Antal
-	Designation	Part No	Quantity
	Bezeichnung	Teil Nr	Anzahl

A	В	С	D	D
1	Anslutningskabel för PHB 1/2, PHA 2/4 5 m, komplett Connecting cable for PHB 1/2, PHA 2/4 5 m, compl. Anschlußkabel für PHB 1/2, PHA 2/4 5 m, komplett 10 m 25 m	317 922-880 317 922-881 317 922-882		,
2	Hylspropp Cannon plug Hülsenstecker	5385 012-01	1
3	Stiftpropp Cannon plug Stecker	5385 012-02	1	·

Page 21

				·
				A Fig Nr	B Beskrivning Designation Bezeichnung	C Best.nr Part No Teil Nr	D Antal Quantity Anzahl
				·

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•						-
				a second and a second sec

		•		-
A	В	с	D	ļĂ	В	·	С	D
1	Förlängningskabel för F-don och LP-don 25 m, komplett Extension cable for F-unit and LP-unit, 82 ft compl.	317 576-880		2	Stiftpropp Cannon plug Stecker		5385 012-02	1
	Verlängerungskabel für Fern- regler und Langpulsation 25 m.			3	Hylsskarvpropp Jointing plug Hülsenverlängerung	sstecker	184 595-001	1
			I			-

Page 22

ESAB subsidiaries and representative offices

ESAB Ges.m.b.H Vienna-Liesing Tel: +43 1 888 25 11 Fax: +43 1 888 25 11 85

Tel: +32 2 745 11 00 Fax: +32 2 726 80 05

THE CZECH REPUBLIC FSAB VAMBERK s.r.o Praque Tel: +420 2 819 40 885

Aktieselskabet FSAB Copenhagen-Valby Tel: +45 36 30 01 1 Fax: +45 36 30 40 03

FINLANL ESAB Ov Fax: +358 9 547 77 71

FRANCE Cerav Pontoise Tel: +33 1 30 75 55 00 Fax: +33 1 30 75 55 24

GERMANY ESAB GmbH Tel: +49 212 298 0 Eav: 40 212 298 0

GREAT BRITAIN ESAB Group (UK) Ltd Tel: +44 1992 76 85 15 Fax: +44 1992 76 85 15

Andove Tel: +44 1264 33 22 33 Fax: +44 1264 33 22 33

HUNGARY Budapest Eav: 126 1 20 44 196

ITALY ESAB Saldatura S.p.A Mesero (Mi) Tel: +39 02 97 96 81 Fax: +39 02 97 96 81

Utrecht Tel: +31 30 248 59 22 Fax: +31 30 248 52 60

NORWAY AS ESAB Tel: +47 33 12 10 00 Fax: +47 33 12 10 00

POLAND ESAB Sp. z.o. o Warszaw Tel: +48 22 813 99 63 Fax: +48 22 813 99 03

PORTUGAI ESAB Lda LISDUII Tol: 1251 1 027 1527 Fax: +351 1 859 1277

SLOVAKIA Tel: +421 7 44 88 24 26 Fax: +421 7 44 88 87 41

ESAB Ibérica S.A Alcohendas (Madrid

SWEDEN ESAB Sverige AB Tel: +46 31 50 95 00

Fax: +46 31 50 95 00 ESAB International AB Gothenburg

Tel: +46 31 50 90 00

SWITZERLAND ESAB AG Tel: +41 1 741 25 25

North and South America Buenos Aires Tel: +54 11 4 753 4039 Fax: +54 11 4 753 6313

BRAZIL ESAB S.A. Contagem-MG Tel: +55.31.333.43.33 Fax: +55 31 361 31 51

ESAB Group Canada Inc Missisauga. Ontario Tel: +1 905 670 02 20 Fax: +1 905 670 48 79

MEVICO Tel: +52 8 350 5959 Fax: +52 8 350 7554

ESAB Welding & Cutting Products Tol: 1 942 660 44 11 Fax: +1 843 664 44 58

ESAB AB SE-695 81 LAXÅ SWEDEN Phone +46 584 81 000 Fax +46 584 123 08

Asia/Pacific AUSTRALIA ESAB Australia Ptv I td Tel: +61 2 9647 1232 Fax: +61 2 9748 1685

Shanghai FSAR A/P Shanghai Tel: +86 21 6539 7124 Fax: +86 21 6543 6622

ESAB India Ltd Tel: +91 33 478 45 17 Fax: +91 33 468 18 80

P.T. Esabindo Pratama Jakarta Tel: +62 21 460 01 88 Fax: +62 21 461 29 29

ESAB (Malaysia) Snd Bhd Jelanyoi Tal: 160 2 702 26 15 Fax: +60 3 703 35 52

SINGAPORE ESAB Singapore Pte Ltd Sincepore Tel: +65 861 43 22 Fax: +65 861 31 95

ESAB Asia/Pacific Pte I td Singanore Tel: +65 861 74 42

SOUTH KOREA ESAB SeAH Corporation Kyung-Nam Tel: +82 551 289 81 11 Fax: +82 551 289 88 63

UNITED ARAB EMIRATES Dubai Tel: +971 4 338 88 29 Fax: +971 4 338 87 29

Representative offices BULGARIA

ESAB Representative Office Tel/Fax: +359 2 974 42 88

FOVDT Dokki-Cairo Tel: +20 2 390 96 69 Fax: +20 2 390 90 09

ESAB Representative Office Tel/Fax: +40 1 322 36 74

ESAB Representative Office Fax: +7 095 937 95 80

ESAB Representative Office St Petersburg Fax: +7 812 325 43 62

Distributors

For addresses and phone other countries. please visit our home page

www.esah.com