ESAB LED lamp kit Instruction manual

LED lamp kit

Instruction manual

0463 655 001 GB 20200131

TABLE OF CONTENTS

1

SAFETY

1.1 Meaning of symbols

1.2 Safety precautions

2

INTRODUCTION

2.1 General

2.2 Equipment

3

TECHNICAL DATA

4

INSTALLATION

5

OPERATION

5.1 Turning on or off the LED lamps

5.2 Adjusting the LED lamps

6

ORDERING SPARE PARTS

ORDERING NUMBERS

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4

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6

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11
12

Rights reserved to alter specifications without notice.

0463 655 001 © ESAB AB 2020

1 SAFETY

1 SAFETY

1.1 Meaning of symbols

As used throughout this manual: Means Attention! Be Alert!

DANGER!
Means immediate hazards which, if not avoided, will result in immediate,

serious personal injury or loss of life.

WARNING!
Means potential hazards which could result in personal injury or loss of life.

CAUTION!
Means hazards which could result in minor personal injury.

WARNING!

Before use, read and understand the instruction manual
and follow all labels, employer´s safety practices and
Safety Data Sheets (SDSs).

1.2 Safety precautions

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety
precautions must meet the requirements that apply to this type of equipment. The following
recommendations should be observed in addition to the standard regulations that apply to
the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the
equipment. Incorrect operation of the equipment may lead to hazardous situations which can
result in injury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:
○ its operation
○ location of emergency stops
○ its function
○ relevant safety precautions
○ welding and cutting or other applicable operation of the equipment

2. The operator must ensure that:
○ no unauthorised person is stationed within the working area of the equipment

when it is started up

○ no-one is unprotected when the arc is struck or work is started with the

equipment

3. The workplace must:
○ be suitable for the purpose
○ be free from drafts

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1 SAFETY

4. Personal safety equipment:
○ Always wear recommended personal safety equipment, such as safety glasses,

flame-proof clothing, safety gloves

○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which

could become trapped or cause burns

5. General precautions:
○ Make sure the return cable is connected securely
○ Work on high voltage equipment may only be carried out by a qualified

electrician

○ Appropriate fire extinguishing equipment must be clearly marked and close at

hand

○ Lubrication and maintenance must not be carried out on the equipment during

operation

CAUTION!

Class A equipment is not intended for use in residential
locations where the electrical power is provided by the
public low-voltage supply system. There may be
potential difficulties in ensuring electromagnetic
compatibility of class A equipment in those locations,
due to conducted as well as radiated disturbances.

NOTE!
Dispose of electronic equipment at the recycling

facility!

In observance of European Directive 2012/19/EC on
Waste Electrical and Electronic Equipment and its
implementation in accordance with national law,
electrical and/or electronic equipment that has reached
the end of its life must be disposed of at a recycling
facility.

As the person responsible for the equipment, it is your
responsibility to obtain information on approved
collection stations.

For further information contact the nearest ESAB dealer.

ESAB has an assortment of welding accessories and personal protection equipment
for purchase. For ordering information contact your local ESAB dealer or visit us on
our website.

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© ESAB AB 2020

2 INTRODUCTION

2 INTRODUCTION

2.1 General

The LED lamps are mounted on a holder fitted for Versotrac, together with EAC10 control
unit. The holder is provided with a flexible attachment. The lamps can be adjusted into
desired position.

LED lamp kit is available as a complete build-in set, containing all components necessary for
the installation.

2.2 Equipment

The LED lamp kit includes:

• 2 lamps

• holders

• power supply

• on/off switch

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3 TECHNICAL DATA

3 TECHNICAL DATA

LED lamp

Power 27W (9 x 3 W LED)

Operating voltage 10-30 V DC

Current 2.25 A at 12 V, 1.125 A at 24 V

Lens material PMMA glass lens

Color temperature 6000 K

Luminosity 1850 lumen

Working temperature -40 to +85°C (-40 to 185°F)

Dimensions (W×H×D) 108×135×60 mm (4.25×5.31×2.36in.)

Weight 0.7 kg (1.54 lb)

Enclosure class IP67

Power supply

Input voltage 60VDC (rated) or 42VAC (rectified internally).

Operating range 40-75VDC

Output voltage 24 V DC

Output current 5A (rated)

Efficiency 94% (half load), 92% (full load)

Working temperature -40°C to +80°C (-40 to 176°F)

Dimensions 74×74×32 mm (2.91×2.91×1.26 in.)

Weight 0.29 kg (0.64 lb)

Enclosure class IP68

LED lamp kit

Weight 1.94 kg (4.28 lb)

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4 INSTALLATION

4 INSTALLATION

The installation must be carried out by a professional.

The LED lamp is supplied as an accessory. It is connected to the EAC10 control unit.

WARNING!

The mains supply must be disconnected during installation.

1. Disconnect all cables from the EAC10 motor drive unit.

2. Remove the side panels from the motor drive unit.

3. Remove the motor drive unit from the column.

4. Mount the converter (1) to the back of the column.

5. Mount the clamps (2) to the slider of the column.

6. Insert the LED lamp assembly (3) through the clamps (2).

7. Position the locking rings (4). Tighten the locking rings.

8. Attach the cable support for the LED lamp (5) together with the existing cable support.

9. Remove the bottom right cable gland (6)

10. Mount the switch in the now open hole (7)

11. Insert the cables through the grommet (8).

12. Mount the cables in the following positions (9) in the switch and terminal block:

Red cable (+) in position 5.
Black cable (-) in position 3.

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4 INSTALLATION

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5 OPERATION

5 OPERATION

General safety regulations for handling the equipment can be found in the "SAFETY"
chapter of this manual. Read it through before you start using the equipment!

5.1 Turning on or off the LED lamps

NOTE!

The LED lamps will be lit when the connected power source is powered on.

5.2 Adjusting the LED lamps

1. Tighten the locking ring to stop the lamp

from falling off.

2. Loosen the locking lever to adjust

horizontal position.

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3. Loosen the knob to rotate horizontally.

4. Loosen the nuts to tilt horizontally.

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© ESAB AB 2020

6 ORDERING SPARE PARTS

6 ORDERING SPARE PARTS

CAUTION!

Repair and electrical work should be performed by an authorised ESAB service
technician. Use only ESAB original spare and wear parts.

The LED lamp kit is designed and tested in accordance with the international and European
standard IEC/EN 60974-10. On completion of service or repair work, it is the responsibility
of the person(s) performing the work to ensure that the product still complies with the
requirements of the above standards.

Spare parts and wear parts can be ordered through your nearest ESAB dealer, see

esab.com. When ordering, please state product type, serial number, designation and spare

part number in accordance with the spare parts list. This facilitates dispatch and ensures
correct delivery.

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© ESAB AB 2020

ORDERING NUMBERS

ORDERING NUMBERS

Ordering number Denomination Type Notes

0904 273 880 LED lamp kit 27W, 12/24V 2 lamps with power supply

Technical documentation is available on the Internet at: www.esab.com

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© ESAB AB 2020

ORDERING NUMBERS

0463 655 001

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© ESAB AB 2020

ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone [phone]

http://manuals.esab.com

For contact information visit esab.com