Ericsson RBS 3107 Installation Instructions Manual

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Installation Instruction
RBS 3107
INSTALLATION INSTR.
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Copyright
© Ericsson AB 2006 – All Rights Reserved
Disclaimer
No part of this document may be reproduced in any form without the written permission of the copyright owner.
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Contents
Contents
1 Introduction 1
2 Prerequisites 1
2.1 Documentation 1
2.2 Tools 3
2.3 Equipment 4
2.4 Conditions 4
3 Procedure 5
3.1 Unpacking and Checking the Material 7
3.2 Positioning and Anchoring the Cabinet 7
3.3 Earth Grounding the Cabinet 10
3.4 Connecting the External Battery Backup (Optional) 11
3.4.1 Installing the Temperature Sensor Cable 12
3.4.2 Installing the External Battery Backup 12
3.5 Connecting the AC Power 16
3.6 Installing the Internal Backup Batteries (Optional) 28
3.6.1 Installing Batteries 28
3.6.2 Connecting the Batteries 30
3.6.3 Securing the Batteries 33
3.7 Connecting Site Transmission from the Transmission Cabinet (Alternative) 35
3.7.1 Connecting Transmission Cables, Shielded Twisted Pair,
, 110 or 120 , Balanced (T1, J1, E1) - Alternative 1 36
100
3.7.2 Connecting Transmission Cables, Coaxial, 75 , Unbalanced (E1) - Alternative 2 40
3.7.3 Connecting Transmission Cables, Coaxial, 75 Unbalanced (E3, T3) - Alternative 3 45
3.7.4 Connecting Transmission Cables, Fiber Optic - Alternative 4 47
3.8 Connecting Site Transmission from Transmission Equipment Installed in the RBS (Alternative) 48
3.9 Connecting External Alarms 49
3.10 Connecting the Ericsson GPS Solution 53
,
3.11 Connecting RF Cables 53
3.12 Powering Up the RBS 55
3.13 Performing Concluding Routines 56
4 Related Documents 57
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Installation Instruction
5 Revision History 57
5.1 Rev. G to Rev. H 57
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1 Introduction
This document describes how to install the RBS 3107 on site and how to connect it to external interfaces.
2 Prerequisites
Prerequisites
This section contains information on the documentation, tools, equipment, and conditions required for the installation procedure.
2.1 Documentation
Ensure that the following documents are read and understood:
Personal Health and Safety Information
System Safety Information
Product Handling
Ensure that the following documents are available:
Site Installation Documentation
The site installation documentation is produced by the engineering department.
Grounding Guidelines for RBS Sites
Grounding Material Installation Instruction
Technical Product Description
Verification of Installation at Site
Hardware Configuration Data
If applicable:
Transmission Configurations and Installation
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Installation Instruction
GPS Solution Synchronisation, WCDMA, EN/LZT 735 0028
Note: References to document numbers are found in Section 4 on page 57.
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2.2 Tools
The tools required for the installation of the RBS 3107 are shown in the table below.
Table 1 Tools Required
Product Name Description Product Number
Personal tool set Personal tools LTT 601 135/1
Prerequisites
Tools included in the personal tool set, needed for the installation
or Cordless hammer drill
(2)
Other tools needed
Open-ended wrench (u-wrench)
(1)
set
LTT 601 139/1
T8 Torx screwdriver LSA 901 43/6
T15 Torx screwdriver LSA 901 43/2
T30 Torx screwdriver LSA 901 43/5
Screwdriver for bits LSS 103 28/1
Side cutters (side cutting
(1)
pliers)
LSD 901 43/1
Cable cutters LDK 901 15/1
Cable shield cutters LDK 901 18/1
Wire stripper 0.2 – 0.6 mm LSD 901 45/1
Spirit level LMV 901 04/1
Ear protectors LYB 921 50/1
Eye protectors LYB 921 51/1
230 V AC LTT 601 146/1Hammer drill
Cordless 230 V AC LTT 601 147/1
Box socket set with ratchet
LTT 601 138/1
wrench
Torque wrench, 0 – 10 Nm
LTT 601 148/1
with T30 torx bit
Torque set, 20 – 100 Nm LTT 601 141/1
Torque set, 5 – 25 Nm
LTT 601 140/1
with 3/8 in. socket adapter
Open-ended head (u-key), 24 mm
Open-ended head (u-key), 27 mm
Open-ended head (u-key), 32 mm
(1)
(1)
(1)
LSB 107 12/3
LSB 107 12/4
LSB 107 12/5
Eyebolts, M12 SAR 201 120/03
(1) Ericsson name within parentheses. (2) Hammer drills for voltages other than 230 V AC cannot be ordered from Ericsson.
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Installation Instruction
2.3 Equipment
The instructions in this document describe the installation, or use, of the following hardware:
RBS 3107 cabinet
Earth grounding kit
Power cables
RF cables
Transmission cables
Alarm cables
Site LAN cable
2.4 Conditions
The following conditions must be fulfilled before work starts:
Before Going to the Site
Before going to the site, ensure the following:
Site access permission has been received
The Site Installation Documentation is available
All tools and instruments are available
Before Starting the Installation
Before starting the installation, ensure the following:
The site is prepared according to the Site Installation Documentation
The existing base frame is undamaged
The ordered hardware is available
The AC power supply for the RBS 3107 is installed and tested
The site earth grounding is installed and tested
The antenna system is installed and tested
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3 Procedure
This section describes the RBS 3107 installation procedure.
Overview of the RBS 3107
The figure below gives an overview of the RBS 3107.
Procedure
LAN connector
Batteries
RF cable inlet Temperature sensor cable connector and battey cable connector
Figure 1 RBS 3107 Overview
ACCU with power cable connection
DF with cable inlet for transmission, alarm and GPS, including OVP
Ground connector
P014424C
Workflow
The figure below shows the workflow for installing the RBS 3107.
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Installation Instruction
Figure 2 RBS 3107 Installation Workflow
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3.1 Unpacking and Checking the Material
Do!
Tip risk! This equipment has a high center of gravity without all units installed. Secure the equipment before opening the door.
This section contains information on unpacking and checking the material.
The RBS 3107 cabinet is transported in a crate.
Note: Maximum cabinet weight is 350 kg (excluding batteries).
Procedure
1. Examine the packaging for damage. If it has been damaged, then immediately inform the transport company.
2. Check that the items delivered correspond to the packing list. For more information, see Site Installation Documentation
3. Unpack the cabinet.
Note: Allow the cabinet to remain on the pallet until required for
installation.
4. Dispose of the crate in accordance with local regulations.
3.2 Positioning and Anchoring the Cabinet
Note: Before installing the cabinet the site must be prepared for routing
cables. All external cables, such as antenna and transmission cables, are installed from below, that is, through openings in the bottom of the cabinet.
To attach the cabinet to the existing base frame, do the following:
Note: The lifting device must be capable of lifting at least 400 kg.
1. Ensure that all packing is removed from the cabinet.
2. Unscrew the five bolts under the upper edge of the cabinet, as shown in the figure below, using a hexagon 6 mm bit and a ratchet wrench.
3. Pull the cabinet roof a few centimeters towards the cabinet door, then lift it straight up.
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Installation Instruction
Figure 3 Roof and Cabinet Attachment
4. Screw the four M12 eyebolts into the top of the cabinet, as shown in the figure below. Tighten them finger-tight.
Figure 4 Eyebolt Attachment
5. Attach lifting straps to the eyebolts and lift the cabinet.
Note: The angle of the lifting strap at the hook must not be more than 90
as shown in the figure below. (This is equivalent to the angles between the lifting strap and the cabinet roof being at least 45
,
.)
6. Position the cabinet and lower it into the place for installation.
Note: Ensure that cabinet is level in all directions.
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Procedure
Figure 5 Cabinet Lifting
7. Remove the lifting straps and eyebolts.
8. Insert four washers and M16 locking bolts and tighten them to the appropriate torque (depending on the material to which the cabinet is attached), using a torque wrench and a 24 mm Open-ended head.
9. Attach the roof by pushing it straight backwards. Screw in the five bolts and tighten them to a torque of 8 Nm, using a 6 mm hexagon bit and a torque wrench.
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Installation Instruction
Figure 6 Cabinet and Roof Attachment
3.3 Earth Grounding the Cabinet
Do!
Products not connected to ground risk being damaged by overvoltage or overcurrent. Always connect products to ground according to instructions.
For general information about earth grounding principles, see Grounding Guidelines for RBS Sites.
For information about installing earth grounding, see Grounding Material Installation Instruction.
To connect the earth grounding cable to the RBS 3107, do the following:
1. Remove the six screws holding the Distribution Frame (DF) in place, using a T30 Torx screwdriver, and push it to the left as shown in the figure below.
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Procedure
Note: Ensure that the factory-installed cables attached to the rear of each
Overvoltage Protection (OVP) module are not loosened.
Figure 7 Earth Grounding Cable
2. Route the earth grounding cable from the site Main Earth Terminal (MET) to the cabinet earth grounding point.
3. Remove the M8 nut and washer.
4. Connect the earth grounding cable according to the figure above. The washer must be placed between the cable lug and the nut. Tighten the nut to 15 Nm, using a torque wrench and a 13 mm socket.
Note: Do not put back the DF yet. The opening is needed for the installation
of the AC mains cable described in section Section 3.5 on page
16. Furthermore, both sides of the DF must be available during the installation of transmission, alarm, and GPS solution cables. See Section 3.7 on page 35, Section 3.9 on page 49 and Section 3.10 on page 53.
3.4 Connecting the External Battery Backup (Optional)
This section describes how to connect external battery backup to the DC filter, if external battery backup is used. The DC filter is located below the ACCU.
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Installation Instruction
3.4.1 Installing the Temperature Sensor Cable
This section describes how to connect the temperature sensor cables to the DC filter.
1.
Ensure that the temperature sensor cable on the upper side of the DC filter is connected as shown in the figure. Route the cable on the left-hand side of the cabinet, well separated from other cables, and connect it to the BFU.
BFU BFU
2.
Loosen the screws and lift up the DC filter.
3.
Connect the temperature sensor cable from the external batteries to the D-sub connector of the DC filter.
Note: The figure shows the bottom of the DC filter.
3.4.2 Installing the External Battery Backup
This section describes how to connect the power cables from the external battery backup to the DC filter.
P015179B
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Procedure
Caution!
Improper handling of batteries can result in the batteries short-circuiting, which can result in serious injury due to high energy levels. Exercise the necessary care when working with batteries.
1.
Ensure that the positive (+) cable is disconnected from the external batteries before following the instruction below.
2.
Remove the bottom cover plate of the DC filter and the cable glands.
3.
Insert and connect the stripped cables from the external batteries to the DC filter.
Note: The figure shows the bottom of the DC filter.
4.
Position the correct side of the cable clamps for the cross-sectional area of the cable in accordance with the table below.
Table 2 Cable Clamp Mounting Alternatives
Cable Cross-Sectional Area Cable Clamp Inscription, Facing
Upwards
95 – 185 mm²
16 – 70 mm²
5.
Tighten the nuts to 7–9Nmtorque.
6.
Tighten the cable glands.
CU 95 – 185
CU 16 – 70
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Installation Instruction
7.
Put back the bottom cover plate and tighten the screws.
8.
Position the DC filter and tighten the screws.
9.
Connect the earth grounding cable to the RBS as shown in the figure below. Tighten the nut to a torque of 15 Nm.
Figure 8 Earth Grounding Cable
10.
Connect the earth grounding, temperature sensor, and signal cables to the RBS.
11.
Connect the battery cable to EXT BATT.
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Outddoor RBS
BFU
CU*
Temperature sensor (electically isolated)
BBU
Battery
48 V
+24 V
Procedure
DC filter
L <10 m
Temperature sensor signal
*CU = temerature sensor port
P016172B
Figure 9 Cable Routing
Note: It is important that the cables are positioned according to the figure
below.
Figure 10 Cable Layout
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Bonding 35 mm
2
Signal
DC DC-return
×
min. 2 50 mm
2
P016173A
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Installation Instruction
3.5 Connecting the AC Power
This section contains instructions for connecting the AC power.
Danger!
Electric shock risk. Avoid both direct and indirect contact with parts connected to mains power as this is likely to be fatal. Switch off the mains power before starting work.
Danger!
Improper electrical installation may cause fire or electric shock that is likely to be fatal. Only a qualified and authorized electrician is permitted to install or modify electrical installations.
Stop!
Do not install or modify AC or DC powered equipment unless you are a qualified and authorized electrician. Improper installation work can seriously damage the equipment.
1. Ensure the following:
That the AC power is switched off at the source.
That the AC mains switch and all circuit breakers on the Alternating Current Connection Unit (ACCU) are in their OFF positions.
16
That all the switches on Power Distribution Units (PDU) are in their OFF positions.
That the switches on the Battery Fuse Unit (BFU) are off.
That the DF is removed so that there is easy access to the power cable.
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Procedure
2. Remove the ACCU front cover, by unscrewing the three screws, using a T8 Torx screwdriver, and hook the plate off as shown in the figure below.
Figure 11 ACCU Front Cover Removal
3. Route the power cable through the cable inlet as shown in the figure below.
4. Strip the cable sheath of the power cable to an appropriate length, using cable shield cutters.
5. Strip about 10 mm of the power cable conductors, using a wire stripper.
6. Connect the cable conductors to the terminal blocks. Tighten the screws to a torque of 5 Nm, using a torque wrench and a 5.5 mm flat bit.
7. Tighten the cable gland by hand.
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Installation Instruction
Figure 12 Power Cable Connection
8. Check that the terminal block jumper and the jumpers on the terminal stands are correctly set for the AC power system to be used. If not correctly set, connect the jumpers according to the circuit diagram inside the front cover. The alternatives are also shown below.
Note: The protective earth connection (marked PE in the figures) is not
interrupted by the mains switch.
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Procedure
Figure 13 ACCU Connection Terminals and Jumper Positions
Three-Phase + PEN, 346/200 - 433/250 V AC (Factory Setting)
Figure 14
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Installation Instruction
One-Phase + Neutral + Protective Earth, 200 - 250 V AC
Figure 15
One-Phase + PEN, 200 - 250 V AC
Figure 16
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Three-Phase + Neutral + Protective Earth, 346/200 - 433/250 V AC
Figure 17
Procedure
Three-Phase + Neutral + Protective Earth, 208/120 - 220/127 V AC
The picture below is valid for BMG 980 26/2 up to R-state R1D.
Figure 18 ACCU R1D
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Installation Instruction
The picture below is valid for BMG 980 26/2 from R-state R1E and on.
P015920A
Figure 19 ACCU R1E
Three-Phase + PEN, 208/120 - 220/127 V AC
The picture below is valid for BMG 980 26/2 up to R-state R1D.
Figure 20 ACCU R1D
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The picture below is valid for BMG 980 26/2 from R-state R1E and on.
Figure 21 ACCU R1E
Procedure
P015921A
Three-Phase + Protective Earth, 200 - 240 V AC
The picture below is valid for BMG 980 26/2 up to R-state R1D.
Figure 22 ACCU R1D
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Installation Instruction
The picture below is valid for BMG 980 26/2 from R-state R1E and on.
P015922A
Figure 23 ACCU R1E
Three-Phase + Neutral + Protective Earth, 200/100 - 240/120 V AC
The picture below is valid for BMG 980 26/2 up to R-state R1D.
Figure 24 ACCU R1D
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The picture below is valid for BMG 980 26/2 from R-state R1E and on.
Figure 25 ACCU R1E
Procedure
P015920A
Three-Phase + PEN, 200/100 - 240/120 V AC
The picture below is valid for BMG 980 26/2 up to R-state R1D.
Figure 26 ACCU R1D
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Installation Instruction
The picture below is valid for BMG 980 26/2 from R-state R1E and on.
P015921A
Figure 27 ACCU R1E
Two-Phase + Neutral + Protective Earth, 200/100 - 240/120 V AC
Figure 28 Two-Phase + Neutral + Protective Earth Jumper Settings
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Two-Phase + PEN, 200/100 - 240/120 V AC
Figure 29 Two-Phase + PEN Jumper Settings
Procedure
9. Disconnect all power connectors from the front of the ACCU.
10. Ensure that the AC mains switch and the circuit breakers are all in OFF position.
11. Put back the ACCU front cover.
12. Switch on site power.
13. Switch on ACCU main switch.
14. Switch on the circuit breaker for the Climate Unit (CLU).
15. Measure the output AC voltage from the CLU output connector, using a digital multimeter.
16. Switch off the circuit breaker for the CLU.
17. Repeat Step 14 on page 27 to Step 16 on page 27 for each circuit breaker and output connector for Power Supply Unit (PSU) 1, PSU 2, and PSU 3 respectively.
18. If any of the output voltages are outside the 190 – 260 V AC range, switch off the site power and ACCU mains switches and check the ACCU strapping before proceeding.
Note: To prevent personal injury or damage to equipment, never connect
19. Check that the output voltage at the service outlet is the same as the local single-phase voltage.
20. Connect all power connectors to the front of the ACCU.
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a PSU to an ACCU output that is outside the 190 – 260 V AC range.
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Installation Instruction
3.6 Installing the Internal Backup Batteries (Optional)
This section describes how to install batteries on the battery shelf inside the RBS cabinet.
Caution!
Improper handling of batteries can result in the batteries short-circuiting, which can result in serious injury due to high energy levels. Exercise the necessary care when working with batteries.
3.6.1 Installing Batteries
To install the batteries, do the following:
1. Attach the securing straps at the front and back of the battery shelf. Let the strap buckles hang down from the front. See figure below.
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Figure 30 Securing Strap Attachment
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Procedure
Note: The four batteries to be installed are referred to as battery 1, 2, 3, or 4
respectively. The numbers refer to the battery positions on the battery shelf, where battery 1 is installed on the far left, followed by batteries 2, 3, and 4 in order. See Figure 34 on page 31.
2. Remove the protective caps of each battery.
3. Attach the adhesive pads, shown in the figure below, to the right-hand sides of batteries 1 and 3.
Figure 31 Adhesive Pad Attachment
4. Attach the temperature sensor holder to battery 2. Remove the inner part of the holder and attach it according to the figure below.
Figure 32 Temperature Sensor Holder
Note: For each battery the rear strap end must be brought over the battery
to the front.
5. Place battery 1 on the far left of the shelf.
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Installation Instruction
6. Place battery 2, that is, the battery with the temperature sensor holder, next to battery 1.
7. Attach the temperature sensor to the holder on battery 2. See figure below.
8. Connect the other end of the temperature sensor cable to the BFU. See figure below.
Figure 33 Battery Temperature Sensor Connections
9. Put battery 3 into the next position.
10. Put battery 4 into the last position on the shelf.
3.6.2 Connecting the Batteries
This section describes how to connect inter-block connectors, gas-evaporating tubes, and cables to the batteries.
1. Note: If the tools used are not insulated, then do not let them touch any
metal parts of the cabinet.
Attach the inter-block connectors between the batteries as shown in the figure below. Tighten the bolts to a torque of 8 Nm, using a torque wrench and a 13 mm socket.
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Procedure
Figure 34 Inter-Block Connections
2. Remove the screw from the mounting hole for a gas-evaporating tube. The hole is positioned in the cabinet floor as shown in the figure below.
3. Screw the angled nipple into the hole.
4. Attach the end cap on the leftmost battery (battery 1) as shown in the figure below.
5. Attach the gas-evaporating tubes between the batteries as shown in below.
6. Attach the gas-evaporating tube between the nipple and the rightmost battery (battery 4) as shown in the figure below.
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Installation Instruction
Figure 35 Gas-Evaporating Tubes
7. Make sure that the battery cable is not yet connected to the BFU.
8. Connect the blue end of the battery cable to the minus pole of the leftmost battery (battery 1) as shown in the figure below. Tighten the bolt to a torque of 8 Nm, using a torque wrench and a 13 mm socket.
9. Connect the red end of the battery cable to the plus pole of the rightmost battery (battery 4) as shown in the figure below. Tighten the bolt to a torque of 8 Nm, using a torque wrench and a 13 mm socket.
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Procedure
Figure 36 Battery Cable Connections
3.6.3 Securing the Batteries
This section describes how to secure the batteries on each shelf.
1. Place the protective caps over the battery poles as shown in the figure below.
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Installation Instruction
Figure 37 Protective Caps
2. Tighten the securing straps firmly in stages as shown in the figure below.
Note: Do not let the metal buckles touch any metal parts of the batteries.
1
4
5
3
2
P009234C
Figure 38 Securing Straps
34
3. Connect the battery cable to the BFU. See figure below.
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Procedure
Note: It is recommended that the cables be attached to the handles of
the batteries, using cable ties.
Figure 39 Battery to BFU Connection
3.7 Connecting Site Transmission from the Transmission Cabinet (Alternative)
This section describes how to connect the RBS 3107 to the transmission system on site. The external transmission cables are routed through and earth grounded in cable glands that are mounted in cable entries in the Distribution Frame (DF). This is necessary to comply with the Electromagnetic Compatibility (EMC) requirements.
The cable connections depend on the transmission alternative chosen for the specific site. For more information, see the Site Installation Documentation.
The choice of instructions to follow depends on the type of transmission to be connected to the cabinet. The three transmission options are as follows:
1. Connecting transmission cables, shielded twisted pair, 100
120 , balanced (T1, J1, E1). See Section 3.7.1 on page 36.
2. Connecting transmission cables, coaxial, 75
Section 3.7.2 on page 40.
, unbalanced (E1). See
, 110 or
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Installation Instruction
3. Connecting transmission cables, coaxial, 75 , unbalanced (E3, T3). See Section 3.7.3 on page 45.
4. Connecting transmission cables, fiber optic (STM-1). See Section 3.7.4 on page 47.
3.7.1 Connecting Transmission Cables, Shielded Twisted Pair, 100,
110
or 120
, Balanced (T1, J1, E1) - Alternative 1
P014432B
Figure 40 Possible OVP Module Positions
Note: The DF must be loosened to enable access from underneath.
To connect a shielded twisted pair cable to an Overvoltage Protection (OVP) module, do the following:
Note: The instructions describe the connections to one connection block of
an OVP module.
1. Ensure that the DF is not fastened in place, and that the space beneath it is accessible. See Section 3.3 on page 10.
2. Remove the rubber sealing in the DF cable entry closest to the OVP module to be used.
3. Insert the cable gland and tighten it with a 20 mm open-ended wrench. See 1 in the figure below.
4. Pass at least 170 mm of the cable through the cable gland. See 2 in the figure below.
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Procedure
Figure 41 Cable Gland Attachment and Cable Routing
5. Strip 170 mm of the outer layer of insulation from the cable, using a wire stripper. See figure below.
6. Leave 12 mm of the outer screen.
Note: The cable screen must be earth grounded at the DF.
7. Strip 5 mm of the insulation from the ends of the wires.
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Installation Instruction
Figure 42 Stripping Lengths
8. Connect each wire to the terminal block of the OVP module, using a small screwdriver (<2.5 mm) to open the terminal connectors. See relevant figure below depending on the OVP variant used.
P014488B
Figure 43 Wire Connections Variant 1
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Procedure
P016851A
Figure 44 Wire Connections Variant 2
9. Attach the correct wires to the appropriate connectors in the terminal block.
Note: See the Site Installation Documentation for more information on
the transmission connections.
Figure 45 OVP Module Connection Points
10. Pull the cable back through the cable gland and clamp it by screwing the cable gland together from underneath. See figure below.
Note: Make sure that the outer screen is in contact with the earth
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grounding of the cable gland.
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Installation Instruction
Figure 46 Secured Cable with Screen
11. Make a note of the cable data on the cover of the OVP Module.
12. Reinsert the six screws in the DF and tighten them with a T30 Torx screwdriver.
3.7.2 Connecting Transmission Cables, Coaxial, 75, Unbalanced (E1)
- Alternative 2
40
P014432B
Figure 47 Possible OVP Module Positions
Two kinds of coaxial cables can be used:
Dual coaxial cable
One coaxial cable consisting of two coaxial parts is connected to one connection block of an OVP module.
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Procedure
Single coaxial cables
Two coaxial cables are connected to one connection block of an OVP module.
To connect a coaxial cable to an Overvoltage Protection (OVP) module, do the following:
Note: The instructions describe the connections to one connection block of
an OVP module.
1. Ensure that the DF is not fastened in place, and that the space beneath it is accessible. See Section 3.3 on page 10.
2. Remove the rubber sealing in the DF cable entry closest to the OVP module to be used.
Note: If single coaxial cables are used, then two cable inlets are needed
for connection to one connection block of an OVP module.
3. Insert the cable gland and tighten it with a 20 mm open-ended wrench. See 1 in the figure below.
4. Pass at least 170 mm of the cable through the cable. See 2 in the figure below.
Figure 48 Cable Gland Attachment and Cable Routing
5. Strip 170 mm of the outer layer of insulation from the cable, using a wire stripper. See figure below.
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6. If the cable is of dual coaxial type, then leave 12 mm of the outer screen and strip 15 mm of the insulation of each conductor as shown in the figure below.
7. Strip 5 mm of the insulation from the ends of the inner conductors.
8. Prepare at least 25 mm of the screens by twisting them as shown in the figure below.
9. Attach both the screens and two jumpers (thin copper wires) to a single crimp terminal, as shown in the figure below.
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Figure 49 Stripping Lengths
10. Connect each wire to the terminal block of the OVP module, using a small screwdriver (<2.5 mm) to open the terminal connectors. See relevant figure below depending on the OVP variant used.
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Procedure
Figure 50 Wire Connections Variant 1
Figure 51 Wire Connections Variant 2
P014488B
P016851A
11. Attach the wires and screens to the appropriate connectors in the terminal block.
Note: See the Site Installation Documentation for more information on
12. Attach the single crimp terminal to the cable lug of the OVP module.
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the transmission connections.
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Figure 52 OVP Module Connection Points
13. Pull the cable back through the cable gland and clamp it by screwing the cable gland together from underneath. See figure below.
Note: Make sure that the outer screen is in contact with the earth
grounding of the cable gland.
44
Figure 53 Cable Secured
14. Make a note of the cable data on the cover of the OVP Module.
15. Reinsert the six screws in the DF and tighten them with a T30 Torx screwdriver.
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Procedure
3.7.3 Connecting Transmission Cables, Coaxial, 75, Unbalanced (E3, T3) - Alternative 3
Figure 54 Possible OVP Module Positions
To connect a coaxial cable to an Overvoltage Protection (OVP) module, do the following:
1. Ensure that the DF is not fastened in place, and that the space beneath it is
accessible. See Section 3.3 on page 10.
2. Remove the rubber sealing in the DF cable entry closest to the OVP
module to be used.
3. Insert the cable with its cable gland (1) and tighten it with a 20 mm
open-ended wrench (2). See figure below.
Note: The cable is a dual coaxial cable, that is, the cable consists of two
coaxial parts.
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1
2
P014941A
Figure 55 Cable Gland Attachment and Cable Routing
4. Push both connectors of the dual coaxial cable on to the connectors of the OVP module.
46
P014942A
Figure 56 Cable Connections
Note: Make sure that the outer screen is in contact with the earth grounding
of the cable gland.
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Procedure
Figure 57 Cable Connections
5. Make a note of the cable data on the cover of the OVP Module.
6. Reinsert the six screws in the DF and tighten them with a T30 Torx screwdriver.
3.7.4 Connecting Transmission Cables, Fiber Optic - Alternative 4
Note: Handle the fiber optic cables with care and do not exceed the minimum
bending radius of 35 mm.
1. Ensure that the DF is not fastened in place, and that the space beneath it is accessible.
2. Remove the rubber sealing in the DF cable entry closest to the OVP module to be used.
3. Remove the end nut from the fixed cable gland on the fiber optic cable and pass the cable through one the of cable inlets as shown in the figure above.
4. Remove the rubber sealing from the cable entry to be used.
5. Insert the cable gland in of the DF cable entry as shown in the figure above.
6. Reattach the nut and tighten it, using a 26 mm open-ended wrench.
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Figure 58 Fiber Optic Cables
7. Route the cables inside the cabinet and connect them to the ET-M4 board, ET-MC41s board or Digital Cross-Connect (DXX).
3.8 Connecting Site Transmission from Transmission Equipment Installed in the RBS (Alternative)
Transmission equipment can be installed internally in the RBS 3107 cabinet. There are a several options. The solutions recommended and supported by Ericsson are described in the following document:
Transmission Configurations and Installation
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3.9 Connecting External Alarms
Procedure
P014435C
Figure 59 Possible OVP Module Positions
The DF enables the connection of 12 external alarms, with overvoltage protection.
To connect an external alarm cable to the RBS 3107, do the following:
Note: The instructions describe the connections to one connection block of
an OVP module.
1. Ensure that the DF is not fastened in place, and that the space beneath it is accessible. See Section 3.3 on page 10.
2. Remove the rubber sealing in the DF cable entry closest to the OVP module to be used.
3. Insert the cable gland in the DF cable entry closest to the OVP module to be used and tighten it with a 20 mm open-ended wrench. See 1 in the figure below.
4. Pass at least 170 mm of the cable through the cable gland. See 2 in the figure below.
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Figure 60 Cable Gland Attachment and Cable Routing
5. Strip 170 mm of the outer layer of insulation from the cable, using a wire stripper. See figure below.
6. Leave 12 mm of the outer screen.
Note: The cable screen must be earth grounded at the DF.
7. Strip 5 mm of the insulation from the ends of the wires.
50
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170
Procedure
5
12
P014982A
Figure 61 Stripping Lengths
8. Connect each wire to the terminal block of the OVP module, using a small screwdriver (<2.5 mm) to open the terminal connectors. See relevant figure below depending on the OVP variant used.
Figure 62 Wire Connections Variant 1
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P014488B
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Figure 63 Wire Connections Variant 2
9. Attach the wires to the appropriate connectors in the terminal block.
Note: See the Site Installation Documentation for more information on the
alarm cable connections.
Figure 64 OVP Module Connection Points
P016851A
52
10. Pull the cable back through the cable gland and clamp it by screwing the cable gland together from underneath. See figure below.
Note: Make sure that the outer screen is in contact with the earth
grounding of the cable gland.
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Figure 65 Cable Secured
Procedure
P014491C
11. Make a note of the cable data on the cover of the OVP Module.
12. Reinsert the six screws in the DF and tighten them with a T30 Torx screwdriver.
3.10 Connecting the Ericsson GPS Solution
To install the Ericsson GPS Solution, see the following:
GPS Solution Synchronisation, WCDMA, EN/LZT 735 0028.
3.11 Connecting RF Cables
Several antenna connections are possible, depending on the cell configuration, Filter Unit (FU) type, and so on. For information about antenna connections to the RBS cabinet, see the Site Installation Documentation.
Note: All earth grounding of RF cables must comply with the instructions in
Grounding Guidelines for RBS Sites. In addition, the MET must be positioned as close as possible to the cabinet, and the total length of the earth grounding system from the RF cables through the MET to the earth grounding point of the cabinet must not exceed 2 meters.
To connect the Radio Frequency (RF) cables between the antenna system and the RBS 3107 do the following:
1. Remove the two cable inlet parts.
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Figure 66 RF Cable Inlet
2. Route the RF cables through the cable inlet.
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Figure 67 RF Cable Routing
Note: Leave the dust caps on unused connectors on FUs. If no dust caps are
found, inform the person in charge that these are needed.
3. Connect the first cable to the lower connector of the left most FU, and then the next cable to upper connector. Proceed in the same way with the other FUs. The order is shown in the figure below. Each cable must be tightened to a torque of 25 Nm, using a torque wrench and a 32 mm open-ended head.
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Procedure
2
1
4
3
6
5
P014479C
Figure 68 RF Cables
4. Press each cable into the gasket of the cable inlet in the order indicated in the figure above.
5. Check that each cable is as straight as possible and make necessary adjustments. No sharp bends in cables are allowed close to connectors.
Note: Do not exceed the minimum bending radius for the cables.
6. Ensure that the internal cables of the FUs have not been accidentally loosened.
7. Plug the open holes in the gasket with the supplied plugs.
Note: No holes must be left open.
8. Attach the front part of the cable inlet as shown in the figure above. Tighten the screws, using T8, T15 and T30 Torx screwdrivers.
3.12 Powering Up the RBS
Products not connected to ground risk being damaged by overvoltage or overcurrent. Always connect products to ground according to instructions.
Do!
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For details on starting the RBS and checking the installation, see Verification of Installation at Site.
3.13 Performing Concluding Routines
Before leaving the site, complete the following tasks:
1. Clean the site and remove objects such as wrapping paper and cable offcuts.
2. Dispose of waste in accordance with local regulations.
3. Fill in the Verification Checklist in the Site Installation Documentation binder.
4. Report any faults in accordance with local requirements.
5. Hand over the Site Installation Documentation binder to the person responsible for the site.
6. Lock all doors and gates to the site.
Environment
Ericsson strongly recommends that installers pay particular attention to the environment when cleaning the site after RBS installation. In particular, recycle all waste that can be recycled and sort the rest so that it can be disposed in accordance with local regulations.
Table 3 Recycling and Sorting Waste
Item
Pieces of cable, low metallic content
Cable insulation from crimping, brazing, or welding
Packing chips
Foam
Recycle or Sort
Sort as plastic
Polystyrene
Bubble plastic
Cable tie clippings
Paper and wood Recycle or sort as paper
Waste metal from cable ladders
Pieces of cable, high metallic content
Nuts bolts, washers, and screws
Recycle or sort as metal
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4 Related Documents
The following documents are related to these Installation Instructions.
Personal Health and Safety Information, 124 46-2885
System Safety Information, 124 46-2886
Product Handling, 11/1551-HRB 105 102/1
Grounding Guidelines for RBS Sites, 190 08-EN/LZT 735 0018
Grounding Material Installation Instruction, 1/1531-CRH 102 130/1
Revision History
Technical Product Description, 1/1551-COH109 2073
Verification of Installation at Site, 1/1532-COH 109 2073
Hardware Configuration Data, 2/1551-COH 109 2073
Transmission Configurations and Installation, 2/1531-COH 109 2073
GPS Solution, EN/LZT 735 0028
5 Revision History
5.1 Rev. G to Rev. H
This document has been revised with the following changes:
Connection of external cables to OVP
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