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PF 768

Ericsson PF 768 Troubleshooting Instructions

PF768, Standard Electrical Repairs
Approved according to 2/FEA 209 544
Trouble-shooting instruction
PF 768
Service Manual by Toko
4/00021-2/FEA 209 544/11.C
PF768, Standard Electrical Repairs
Table of contents
1 Conditions .......................................................................................... 3
1.1 Component classes. ......................................................................... 3
1.2 Abbreviations. ................................................................................. 4
1.3 Pin placements ................................................................................ 6
2 No serv/not able to connect calls. ..................................................... 8
3 Doesn’t start. ................................................................................... 11
4 Audio. ............................................................................................... 21
5 Display. ............................................................................................ 29
6 SIM (“Insert card”). ....................................................................... 33
7 Keyboard ......................................................................................... 37
8 Illumination and buzzer. ................................................................ 42
9 RTC .................................................................................................. 50
10 Component lists ............................................................................... 52
10.1 Explanations .................................................................................. 52
10.2 Component list 2/ROA 117 3235/2 ............................................. 53
10.3 Mounting drawing table .............................................................. 67
10.4 Revision change table ................................................................... 67
PF768, Standard Electrical Repairs
1 Conditions
1.1 Component classes.
All the components in thephone are divided into classes and after every component in the troubleshooting guide you have a class written. The components are divided into four classes: A, B, C and D.The class of the component depends on how much of the phone’s performance is affected when replacing it.
Class A and B:A test call towards the “real” net (not only towards a GSM test
Class C: Since the tolerances of the component are so great it can substantially
instrument) and run it through the normal tests is enough to verify the functionality since the performance of the phone is only slightly affected.
affect the performance of the phone you need to calibrate it at station
level after replacing the component.
Class D: Class D components need to be calibrated at board level using very
advanced equipment and may therefore not be replaced.
PF768, Standard Electrical Repairs
1.2 Abbreviations.
A: The power module at some phones. B: Crystal. C: Capacitor. D: Digital circuit. F: Over voltage protection. G: VCO. H: Buzzer, LED, pads for display. J: Connector. L: Coil. N: Analogue circuit. R: Resistor. S: Keyboard pads. U: BALUN. A circuit that converts a signal from balanced to unbalanced or the
opposite. V: Transistor or diode. X: Contact surface at the circuit board. Z: Filter.
AGND: Ground for analogue signals. DCIO: DC voltage used for charging the battery through the system connector. DCON: Logical signal from the processor that keeps the phone running after
you’ve released the On/Off key.
EXTAUD: Input signal at the system connector that the processor uses to deter-
mine if there’s any external audio equipment attached. EXTAUDI: The same signal as the EXTAUD signal but at the processor side. GND: Ground. LED3K: Logical signal used to activate the background illumination. ONSRQ: Voltage from the On/Off key that starts the phone. PORTHF: Input signal at the system connector that the processor uses to deter-
mine if there’s any handsfree equipment attached. PHF1: The same signal as PORTHF but at the processor side. REGON: Logical signal that activates the voltage regulators. RTC: Real time clock. The clock that keeps track of time and date.
PF768, Standard Electrical Repairs
SIMCLK: Clock signal from the processor used for communications with the
SIM. SIMDAT: Data signal from the processor used for communications with the SIM. SIMRST: Reset signal from the processor used for communications with the
SIM. SIMVCC: Feed voltage for the SIM. SWDC: Switched VBATT. VANA: DC voltage for the analogue part of the logic (N800). VBATT: Battery voltage. VDIG: DC voltage for the processor and memory. VDSP: DC voltage for the DSP (Digital Signal Processor). VLCD: DC voltage for the display that controls the contrast. VRAD: DC voltage for the radio part except the synthesizer. VRPAD: DC voltage for the radio part in D600 (also used for the top diode and
the buzzer). VRTC: DC voltage for the real time clock. VSIMPAD: VDIG voltage that has been switched up to 5V used for SIM. VVCO: DC voltage for the synthesizer.
2
C: Two line serial communications standard using one clock and one data
I
line. LO: Local oscillator. PWM: Pulse width modulation.
PF768, Standard Electrical Repairs
1.3 Pin placements
Single diode (PIN diode). Electrolytic capacitor.
Double diode or single trans-
stor.
Eight pin circuit. Tx VCO circuit (G300) LO VCO circuit (G350)
Sixteen pin circuit Twenty pin circuit Crystal
Five pin circuit (usually volt-
age regulator).
Double transistor.
PF768, Standard Electrical Repairs
N800 D900
D600
D620 D610
PF768, Standard Electrical Repairs
2 No serv/not able to connect calls.
2.1 Finding out if the fault is Rx- or Tx-related.
Connect the phone (with signalling program) to a GSM test instrument and try to get serv at –68.5dBm signal strength.
• If the phone doesn’t get serv, proceed to section 2.2.
• If the phone gets serv, proceed to section 2.3.
2.2 The phone doesn’t get serv.
Open the phone and check for liquid damages. Make sure the back cover is intact and that it’sof the right model since there are two
models available. Fig. 2.1 shows which back cover model to use.
Fig. 2.1
Replace the antenna connector and try again. Note that there are several models of the antenna connector and it’s important not to mount the wrong model. Fig. 2.2 shows which antenna connector model is to be used.
Fig. 2.2
PF768, Standard Electrical Repairs
• If the phone gets serv, proceed to section 2.3.
• If the phone doesn’t get serv there is probably a LO-part fault or the losses in the
signal path are too great. It’s also possible it could be a feed voltage fault.
If the fault remains, send the phone to the next level.
2.3 Connect a call towards the GSM test instru-
ment at power level 0 and –68.5dBm input signal strength.
If you’re able to connect a call, proceed to section 2.4. If you’re not able to connect a call, open the phone and check for liquid damages.
Make sure the back cover is intact and of the correct model since there are 2 models (fig. 2.1).
Replace the antenna connector (if you haven’t replaced it already) and try again. Note that there are several different models of the antenna connector too and it’s important to mount the correct one.
• If you where able to connect a call, proceed to section 2.4.
The fault is probably Tx related or it’s a feed voltage fault if you still aren’t able to connect calls.
If the fault remains, send the phone to the next level.
2.4 Read the Rx-level value from the instru-
ment while the call still is connected.
If the Rx-level value is at 42 2 steps, make sure the output power is 28-32dBm.
• The phone probably isn’t faulty if that’s correct. Lower the signal from the instrument to –102.5dBm and make sure the Rx-level
value is 4-12 steps and that the Rx-quality value is 0-2 steps.
Try running the phone through the test again.
• If the phone passes the test but isn’t able to connect a call towards the “real” net,
make sure the phone hasn’t been locked out of the system due to theft. If it hasn’t, replace D600 (class B, fig. 2.3).
PF768, Standard Electrical Repairs
Fig. 2.3
If the output power is too low or if the Rx-quality value or the RX-level vaule is too high, send the phone to the next level.
If the Rx-level value is below 39 steps at –68.5dBm input signal strength or below 4 steps at –102.5dBm input signal strength, then the fault is Rx-related.
Open the phone and check for liquid damages. Make sure the back cover is intact and that it’sof the right model since there are two
models available. Fig. 2.1 shows which back cover model to use. Replace the antenna connector and try again. Note that there are several models of
the antenna connector and you must mount the correct model. Fig. 2.2 shows which antenna connector model is to be used.
If the fault remains, send the phone to the next level.
PF768, Standard Electrical Repairs
3 Doesn’t start.
3.1 Find out if the phone starts by pressing the
On/Off key.
Insert a fully charged battery and press the On/Off key.
• If the phone doesn’t start, proceed to section 3.2.
• If the phone starts, turn off the phone and check the charging function by con-
necting a charger into the system connector.
* If the phone doesn’t start or doesn’t charge, send the phone to the next level. * If the phone starts (lights the background illumination, asks for SIM or PIN,
seeks net…) and the charging function is ok then there’s probably nothing wrong with the phone or the fault is intermittent.
Open the phone and make a visual check of the circuit board. Check for eventual liquid damages at the circuit board and dirt or oxide at the sys-
tem and battery connector pads.
Fig. 3.1 shows typical dirt at the battery connector pads.
Fig. 3.1
Make sure the dome switches isn’t damaged, especially at the On/Off key. Make sure D600, D610 and D620 are soldered correctly (fig. 3.2).
PF768, Standard Electrical Repairs
Fig. 3.2
Send the phone through the normal flow as soon as you’ve fixed the fault.
3.2 Visual check.
Make an outer visual check:
• Make sure the battery connector is intact and that there aren’t any dirt or oxide at
the connector pins.
• Make sure there’s no dirt or oxide at the battery connector pads.
• Make sure the system connector isn’t damaged or dirty.
Continue at 3.3.
3.3 Current consumption with the On/Off key
pressed.
Insert a dummy battery into the phone.
• If the phone consumes current immediately, proceed to section 3.4.1.
Start the phone by pressing the On/Off key and check the current consumption.
• If the phone doesn’t consume any current when you keep the On/Off key pressed
it most probably is due to faulty dome switches.
Open the phone and remove the dome switches. Make sure the board isn’t liquid damaged or dirty, especially around the On/Offkey.
Dirt is washed away by using alcohol and a brush. Mount a new dome switches (note that the board must be dry before mounting the
dome switches).
PF768, Standard Electrical Repairs
Give the board power and start it up by pressing the On/Off key (in the fixture or in the back cover with a dummy battery inserted, mount system connector to make the board lie steady in the back cover).
* If the phone still doesn’t consume any current when the On/Off key is pressed, proceed to section 3.4.2.
• If the phone consumes more than 200mA, remove the display and try again.
* If the consumption decreased it was the display that was faulty. * If the consumption still is high, proceed to section 3.4.3.
• If the phone consumes 1-200mA, starts (asks for SIM, seeks net…) and runs as
long as you keep the On/Off key pressed but dies when you release the key, pro­ceed to section 3.4.4.
• If the phone doesn’t start, try to program it in the flash programmer.
* If the phone doesn’t start in the flash programmer, proceed to section 3.4.5. * If you can program the phone but it doesn’t start afterwards or if the phone
is troublesome in the flash programmer, proceed to section 3.4.6 * If the phone starts once it’s programmed in the flash programmer it proba-
bly isn’t a faulty phone. To eliminate intermittent faults, check the board for liquid damages and check if the D600, D610 and D620 (fig. 3.2) chips are correctly soldered.
3.4 Measuring a powered board.
3.4.1 Consumes power immediately when battery is
inserted.
Open the phone and check for liquid damages. Make sure the battery and system connector pads aren’t liquid damaged, dirty or
oxidised. Remove the dome switches. Clean the keypads using alcohol and a brush.
Put the board in the fixture without starting it up.
Measure the VDIG, VANA, VDSP, VRAD, VVCO and VRPAD feed voltages (~0V).
Fig. 3.1 shows the measuring point for VRAD (P501) and fig. 3.3 show the measur­ing point for VDIG.
PF768, Standard Electrical Repairs
Fig. 3.3
Fig. 3.4 shows the measuring point for VANA and VDSP.
Fig. 3.4
Fig. 3.5 shows the measuring point for VRPAD and VVCO.
Fig. 3.5
PF768, Standard Electrical Repairs
Since the measuring point for VVCO is under the big radio shielding (E202) you have to measure the voltage carefully through one of the holes with a thin and pref­erably isolated probe as in fig. 3.6.
Fig. 3.6
• If there is voltage at any of the voltages but not all, replace the corresponding
regulator (VDIG – N702, VANA – N700, VDSP – N701, VRAD – N453, VVCO – N451, VRPAD – N452, all of them class A). Note that the N453 and N451
regulators are under the radio shieldings and can therefore not be replaced at this level.
• If there is voltage at all of the regulators, measure REGON at V702 pins 2 and 3
(fig. 3.3, ~0V).
* The REGON signal probably comes from one of the regulators or from V704, V708 or V709 (fig. 3.4) if there’s no voltage at V702 pins 2 and 3. Replace a component at a time and check after every component replaced.
* If there’s voltage at both pin 2 and pin 3 or V702 there’s probably a short circuit at the pads for the On/Off key. It’s almost always crumbs from the dome switches that causes this short circuit. Wash it away using alcohol and a brush.
If the fault remains, send the phone to the next level.
3.4.2 Consumes no current when On/Off key is being
pressed.
Open the phone and check for liquid damages. Make sure the battery and system connector pads aren’t dirty, liquid damaged or
oxidised. Give the board power and start it up by pressing the On/Off key (in the fixture or in
the back cover with a dummy battery inserted, mount system connector to make the board lie steady in the back cover).
Check the current consumption.
PF768, Standard Electrical Repairs
• If the phone still doesn’t consume any current, measure the resistances from the
unmarked side of the “No” keypad (fig. 3.7) to pin 2 of V702 (~0 ohms, fig. 3.3) and from pin 3 of V702 to pin 3 if N702 (~0 ohms, fig. 3.3).
Fig. 3.7
* If one or both of the resistances are too high there’s a foil damage and the phone is to be discarded.
* If the resistances are correct, replace V702 (class A).
If the fault remains, send the phone to the next level.
3.4.3 Consumes more than 200mA.
Open the phone and check for liquid damages. Make sure the battery and system connector pads aren’t dirty, liquid damaged or
oxidised. Place the board in the fixture. Keep it running by keeping DCIO high.
Check the VDIG, VANA and VDSP voltages (~3.2V, fig. 3.3 and 3.4).
• If any of the voltages are too low, measure the resistance from it to ground
(VDIG>500 ohms, VANA>25 kohms, VDSP>25kohms).
* If the resistance is correct, replace the corresponding regulator (VDIG – N702, VANA – N700, VDSP – N701, all of class A).
* If the resistance is too low there’sa short circuit in one of the circuits fed by the regulator. Send the phone to the next level.
• If any of the voltages are too high, replace the corresponding regulator.
Check the VRAD (fig. 3.1, P501 measuring point), VVCO (fig. 3.5) and VRPAD (fig. 3.5) voltages (all of them ~3.8V).
Note that P501 is a calibration point. It is VRAD you measure but after 2 resistors. The calibration point has the right voltage as long as the transmitter isn’t activated.
PF768, Standard Electrical Repairs
Also note that the measuring point for VVCO is under the big radio shielding (E202) and therefore you have to measure the voltage carefully through one of the holes with a thin and preferably isolated probe as in fig. 3.6.
• If the VRAD or VVCO voltage is incorrect, send the phone to the next level.
• If the VRPAD voltage is too low, measure the resistance from it to ground (>25
kohms).
* If the resistance is correct, replace N452 (class A).. * If the resistance is too low there’sa short circuit in one of the circuits fed by
the regulator. Send the phone to the next level.
• If the VRPAD voltage is too high, replace N452.
Measure the resistance from VBATT to ground (>200 kohms, fig. 3.1).
• If the resistance is too low there’s a short circuit in one of the circuits fed by
VBATT. Send the phone to the next level.
If the fault remains, send the phone to the next level.
3.4.4 The phone runs as long as the On/Off key is
pressed.
Open the phone and check for liquid damages. Make sure the battery and system connector pads aren’t dirty, liquid damaged or
oxidised. Place the board in the fixture. Keep the board running by keeping the On/Off key
pressed.
Measure the voltage at C692 (~3.1V, fig. 3.3).
• If there is voltage, make sure pin 119 of D600 is correctly soldered.
* If the soldering is correct, replace D600 (class B, fig. 3.2).
• If there is no voltage at C692, measure the resistance of C692 (class A, >200
kohms).
* If the resistance is too low, replace C692 and check the voltage again. * If the resistance is correct, check the voltages at N706 (fig. 3.8). VBATT at
pin 2, ground at pin 1 and the output voltage (~3.5V) at pin 3.
* If VBATT or ground is missing there’s a foil damage and the phone is to be discarded.
* If VBATT and ground are correct but not the output voltage, replace N706.
PF768, Standard Electrical Repairs
* If all the voltages are correct, measure the VRTC voltage between the positive side of C720 (class A, ~3.1V, fig. 3.8) and ground.
* If there’s no VRTC voltage, replace V711 (class A, fig. 3.8).
* If there’s VRTC voltage, measure the resistance from the positive
side of C720 (fig. 3.8) to the marked side of C692 (fig. 3.3, ~0 ohms).
* If the resistance is too high there’s a foil damage and the phone is to be discarded.
Fig. 3.8
If the fault remains, send the phone to the next level.
3.4.5 Doesn’t start in the flash programmer.
Open the phone and check for liquid damages. Make sure the battery and system connector pads aren’t dirty, liquid damaged or
oxidised. Place the board in the fixture. Keep the board running by keeping DCIO high.
Check the VANA and VDIG voltages (~3.2V, fig. 3.4 and 3.3).
• If any of the voltages are too low, measure the resistance from it to ground
(VDIG>500 ohms, VANA>25 kohms).
* If the resistance is correct, replace the corresponding regulator(VDIG – N702, VANA – N700, both of class A).
PF768, Standard Electrical Repairs
* If the resistance is too low there’sa short circuit in one of the circuits fed by the regulator. Send the phone to the next level.
• If any of the voltages are too high, replace the corresponding regulator.
Check the power reset voltage at C710 (fig. 3.3, >3V).
• If it’s too low, replace C710 (class A) and measure again.
* If that doesn’t help, replace N703 (class A, fig. 3.3).
Check the VRAD (fig. 3.1, P501 measuring point), VVCO (fig. 3.5) and VRPAD (fig. 3.5) voltages (all of them ~3.8V).
Note that P501 is a calibration point. It is VRAD you measure but after 2 resistors. The calibration point has the right voltage as long as the transmitter isn’t activated. Also note that the measuring point for VVCO is under the big radio shielding (E202) and therefore you have to measure the voltage carefully through one of the holes with a thin and preferably isolated probe as in fig. 3.6.
• If the VRAD or the VVCO voltage is incorrect, send the phone to the next level.
• If the VRPAD voltage is too low, measure the resistance from it to ground (>25
kohms).
* If the resistance is correct, replace N452 (class A). * If the resistance is too low there’sa short circuit in one of the circuits fed by
the regulator. Send the phone to the next level.
• If the VRPAD voltage is too high, replace N452.
• If all the feed voltages are correct, check the amplitude of the clock frequency at
C680 (class A, >0.6V t-t, fig. 3.3). To check the amplitude you can use an oscil­loscope, spectrum analyser, frequency counter, diode probe or similar. The D900 circuit usually gets warm when the system clock frequency is missing.
* If the amplitude is too low, send the phone to the next level.
Make sure there aren’t any faulty solderings at D600, D610 or D620 (fig. 3.2).
• If they look ok, replace D610 (class A). Do not replace any component if you
haven’t established the fact that the amplitude at C680 is correct.
* If that doesn’t help, replace D600 (class B) first and then D620 (class A) if that doesn’t help. Try programming the phone in the flash programmer after
every circuit replaced.
If the fault remains, send the phone to the next level.
PF768, Standard Electrical Repairs
3.4.6 Able to program the phone but it doesn’t start
afterwards or it is troublesome in the flash pro­grammer.
Open the phone and check for liquid damages. Make sure the battery and system connector pads aren’t dirty, liquid damaged or
oxidised. Place the board in the fixture. Keep the board running by keeping DCIO high.
Check the VANA and VDIG voltages (~3.2V, fig. 3.4 and 3.3).
• If any of the voltages are too low, measure the resistance from it to ground
(VDIG>500 ohms, VANA>25 kohms).
* If the resistance is correct, replace the corresponding regulator (VDIG – N702, VANA – N700, both of class A).
* If the resistance is too low there’sa short circuit in one of the circuits fed by the regulator. Send the phone to the next level.
• If any of the voltages are too high, replace the corresponding regulator.
Check the VRAD (fig. 3.1, P501 measuring point), VVCO (fig. 3.5) and VRPAD (fig. 3.5) voltages (all of them ~3.8V).
Note that P501 is a calibration point. It is VRAD you measure but after 2 resistors. The calibration point has the right voltage as long as the transmitter isn’t activated. Also note that the measuring point for VVCO is under the big radio shielding (E202) and therefore you have to measure the voltage carefully through one of the holes with a thin and preferably isolated probe as in fig. 3.6.
• If the VRAD or the VVCO voltage is incorrect, send the phone to the next level.
• If the VRPAD voltage is too low, measure the resistance from it to ground (>25
kohms).
* If the resistance is correct, replace N452 (class A). * If the resistance is too low there’sa short circuit in one of the circuits fed by
the regulator. Send the phone to the next level.
• f the VRPAD voltage is too high, replace N452.
Make sure there aren’t any faulty solderings at D600, D610 or D620 (fig. 3.2).
• If they look ok, replace D610 (class A).
* If that doesn’t help, replace D600 (class B) first and then D620 (class A) if that doesn’t help. Try programming the phone in the flash programmer after
every circuit replaced.
If the fault remains, send the phone to the next level.
4 Audio.
PF768, Standard Electrical Repairs
4.1 Type of fault.
Make a call from the phone that is to be tested (later called the phone) to a phone that is working correctly (later called the reference phone).
Check the function of the microphone and the earphone. Connect a handsfree unit to the system connector of the phone. Check the function of the phone’s external connections by listening to the external
speaker/earphone when talking in the reference phone and by listening to the ear­phone of the reference phone when talking in the external mic of the phone.
• If there is low or no sound in the earphone of the phone, proceed to section 4.2.
• If both the earphone and the handsfree speaker don’t work, send the phone to the
next level.
• If the sensitivity of the microphone is low (low or no sound in the reference
phone), proceed to section 4.3.
• If both the microphone in the phone and the microphone of the handsfree don’t
work, send the phone to the next level.
• If both the microphone and the earphone don’t work, proceed to section 4.4.
• If the microphone, the earphone and the handsfree don’t work, send the phone to
the next level.
• If the microphone of the handsfree doesn’t work, proceed to section 4.5.
• If the speaker of the handsfree doesn’t work, proceed to section 4.6.
• If both the microphone and the speaker of the handsfree don’t work, proceed to
section 4.7.
• If the phone sounds strange (the sound is distorted, scrambled, full of static or
“chopped”), proceed to section 4.8.
4.2 Earphone out of order.
Open the phone and check for liquid damages. Most of the earphone faults are mechanical. Therefore you should start with replac-
ing the front (with the earphone) to one you know works and try again.
• If the fault remains, make sure the earphone connector (X810, fig. 4.1) isn’t
faulty or incorrectly soldered.
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