DUAL CONTROL UNITS.............................................. 38
INSTALLATION INSTRUCTIONS FOR REMOTE MOUNT
DUAL CONTROL UNITS.............................................. 39
DUAL RADIO UNITS.....................................................................43
This manual is published by Ericsson Inc., without any warranty. Improvements and changes
to this manual necessitated by typographical errors, inaccuracies of current information, or
improvements to programs and/or equipment, may be made by Ericsson Inc., at any time and
without notice. Such changes will be incorporated into new editions of this manual. No part of
this manual may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying and recording, for any purpose, without the express
written permission of Ericsson Inc.
This manual contains installation instructions for the Orion Mobile
Radio Unit and associated accessories. These instructions cover the
mounting and cabling of the radio; interconnection and wiring diagrams
are provided for reference. Before installation the radio should be
programmed using an IBM compatible personal computer and the
following items:
The PC programmer automatically defaults the receiver oscillator shift
to position No. 2. When field programming the receive frequencies for
ORION UHF mobiles, the oscillator shift must be programmed to
position No. 1 or No. 3. Enter the CONVENTIONAL and/or
TRUNKED FREQUENCY SET screen of the PC programmer and set
the values in the “OS” column to “1” or “3”.
UNPACKING AND CHECKING EQUIPMENT
Carefully unpack the radio and identify each item in the shipping
container as listed below. If damage has occurred to the equipment
during shipment, file a claim with the carrier immediately. The
available options for the Orion Mobile Radio are covered in Table 1.
•Orion Mobile Radio Unit
•MicrophoneD2MC3Wor D2MC3Z
•SpeakerD2LS1For D2LS1H
•Power CableD2CE1V
•Fuse KitD2PD1J
•Control CableD2CE1Y
3
•Front Mount Bracket KitD2MA3N
or
•Remote Mount KitD2MA3R
with
•Control Unit Mount KitD2MA3J
•Operator's ManualLBI-38888
•Installation ManualLBI-38901
Figure 1 - Orion Mobile Radio Components And Mounting
Hardware
USAEURO
Figure 2 - Rear View Of Radios
4
Figure 3 - Cables
5
Table 1 - Orion Mobile Radio Optional Accessories
Part Number
19B801182P3
19B209568P5
19B209568P6
19B802622P1
19B802554P1
19B802554P6
19B802554P3
19B802554P11
19B802554P2
19B802554P4
19B802554P7
19B802554P12
19B802554P13
19B802554P14
19B802554P9
19B802554P10
19A149590P1
19A149590P11
344A4584G2
19B802672P1
19B802673P1
19B802672P1
19B852366P1
19C852359P101
19C852359P102
7141414G2
19A149701G2
OptionDescription
D2AN1M900 MHz, 1/4 Wave Whip Antenna
D2AN1L800 MHz 1/4 Wave Whip Antenna
D2AN1RVHF/UHF, 1/4 Wave Whip Antenna
D2CE1VPower Cable, 7.5 M
D2CE1WAccessory Cable, Front Mount
D2CE1XAccessory Cable, Rear Mount
D2CE1YControl Cable, Remote Mount, 5.5 M
D2CE1ZAccessory Cable, Front Mount EURO
D2CE5RExtended Option Accessory Cable Front Mount
D2CE5SEXT Option Control Cable, Remote Mount, 5.5 M
D2CE5TEXT Option Accessory Cable, Remote Mount
D2CE5UEXT Option Accessory Cable, Front Mount, EURO
D2CE5VControl Cable, Remote Mount, EURO, 5.5 M
D2CE5WEXT Option Control Cable, Remote Mount, 5.5 M
D2CE5ZDual Control Cable, Remote Mount, 9.0 M
D2CE7ADual Radio Cable, Remote Mount, 2.0 M
D2CE7BDual Control Cable, Remote Mount, 9.0 M, EURO
D2CE7CDual Radio Cable, Remote Mount, 2.0 M, EURO
D2LS1FSpeaker, GE Label
D2LS1HSpeaker, ERICSSON Label
D2MA3JMounting Bracket Kit, Remote Control Unit
D2MA3NMounting Bracket Kit, Front Mount Radio
D2MA3RMounting Bracket Kit, Remote Mount Radio
D2MA3WMounting Bracket Kit, Remote Mount Radio, EURO
D2MA3XCassette Mounting Bracket Kit, Front Mount, EURO
D2MC3WMicrophone, GE Label
D2MC3ZMicrophone, Ericsson Label
D2MK3EKeycap Kit, SCAN Control Unit
D2MK3FKeycap Kit, SYSTEM Control Unit
D2MN1AMicrophone Hanger
D2PD1JTransmit Fuse Holder Kit, 20/30A (USA Only)
Figure 4 provides an example of a typical mobile radio installation.
Before starting, plan the radio installation carefully so that it will be:
•safe for the operator and passengers
•convenient for the operator to use
•neat
•protected from water damage
•easy to service
•out of the way of auto mechanics
•out of the way of passengers
6
PLANNING THE INSTALLATION
Figure 4 - Typical Installation (Remote Mount Shown)
It is suggested that the radio be installed by one of the many authorized
General Electric Service Stations located throughout the United States.
These experienced service stations can provide a proper radio
installation and make any final adjustments that may be needed.
anti-skid braking systems, electronic cruise control systems, etc.,
are typical of the types of electronic devices which may be prone
to malfunction due to the lack of protection from radio frequency
energy present when a radio is transmitting. If the vehicle
contains such equipment, consult the dealer to determine if such
electronic equipment will perform normally when the radio is
transmitting.
•For passenger safety, mount the radio securely so that the unit
will not break loose i n the event of a collision. This is especially
important in station wagons, vans and similar type installations
where a loose radio could be extremely dangerous to the vehicle
occupants.
7
EQUIPMENT REQUIRED
The equipment required for installing the Orion Mobile Radio is listed
below:
•Crimping Tool for fuse holder
•Electric drill for drilling mounting holes
•Drills and circle cutters as follows:
No. 31 (1/8-inch) drill
No. 27 (9/64-inch) drill
5/8-inch drill or circle cutter
3/4-inch circle cutter, hole saw or socket punch
•Phillips and flat-blade screwdrivers
•POZIDRIV driver
•No. 20 Torx driver
Torx is a registered trademark of CAMCAR Division TEXTRON, Inc.
POZIDRIV is a registered trademark of Phillips International Company.
CAUTION
•Be careful to avoid damaging some vital part (fuel tank,
transmission housing, etc.) of the vehicle when drilling mounting
holes. Always check to see how far the mounting screws will
extend below the mounting surface before installing.
•If pilot holes must be drilled, remove all metal shavings from
drilling holes before installing screws.
8
INSTALLATION IN VEHICLES POWERED
BY LIQUEFIED (LP) GAS
Radio installation in vehicles powered by liquefied petroleum gas
with the LP gas container in the trunk or other sealed-off space
within the interior of the vehicle must conform to the National Fire
Protection Association Standard NFPA 58 which requires that:
•Space containing radio equipment shall be isolated by a seal from
the space containing the LP gas container and its fittings.
•Outside filling connections shall be used for the LP gas container.
•The LP gas container space shall be vented to the outside of the
vehicle.
INSTALLATION
RUNNING CABLES
To assure the feasibility of the planned cable routings, it is suggested
that the cables be run before mounting the radio. The Orion mobile
radio may be installed as a Front Mount, Remote Mount or Cassette
Mount. The type of mount, the application and the options to be
installed should be considered when planning the cable runs. Figures 512 provide Interconnection Diagrams for typical installations. Figures
5-12 should be referenced throughout this manual and throughout the
installation.
Be sure to leave some slack in each cable going to the radio so that the
radio may be pulled out for servicing with the power applied and
antenna attached. Coil any surplus cables and secure them out of the
way. Try to route the cables away from locations where they will be
exposed to heat (exhaust pipes, mufflers, tailpipes, etc.), battery acid,
sharp edges or mechanical damage or where they will be a nuisance to
automobile mechanics, the driver or passengers. Keep wiring away from
electronic computer modules, other electronic modules and ignition
circuits to help prevent interference to these components and radio
equipment.
In addition, try to utilize existing holes in the firewall, trunk wall an d
the channels above or beneath doors. Channels through door and
window columns that are convenient for running cables may also be
used, unless rigid or flexible conduit is to be installed for cable runs.
9
Figure 5 - Front Mount Basic Accessory Interconnections (USA
Models Only)
Figure 6 - Front Mount Basic Accessory Interconnections (EURO
Models Only)
10
Figure 7 - Front Mount Extended Option Accessory
Interconnections (USA Models Only)
Figure 8 - Front Mount Extended Option Accessory
Interconnections (EURO Models Only)
Figure 9 - Remote Mount Basic Accessory Interconnections (USA
Models Only)
Figure 10 - Remote Mount Basic Accessory Interconnections (EURO
Models Only)
11
Figure 11 - Remote Mount Extended Option Accessory
Interconnections (USA Models Only)
Figure 12 - Remote Mount Extended Option Accessory
Interconnections (EURO Models Only)
Power Cable
The USA power cable (19B802622P1) consists of a red lead A+ and a
black lead A- connected to a molded 2-pin power connector and
supplied with ring terminals. The EURO power cable also consists of a
red lead A+, a black lead A- and is terminated with ring terminals, but it
is connected to P1 of the Accessory Cable or P1 of the Control Cable (in
remote applications). To install the power cable:
1.Drill a 5/8-inch hole in the firewall for the cable run and insert the
rubber grommet. Run the cable through this grommet to the battery
location. Secure the cable at several locations within the engine
compartment to prevent possible damage to cable.
2.Strip back the insulation approximately 3/8 of an inch from the end
of the black lead. Slide one of the large heat shrink sleeves onto the
wire and crimp a battery ring terminal onto this lead. Heat shrink
the sleeve over the crimp connection. Connect the black lead
directly to the battery negative (-) or ground frame member.
3.Cut off 12-18 inches from the red lead. Strip back the insulation
approximately 3/8 of an inch on each end of the wires. Insert the
12
wire ends into the small openings at the end of each fuse holder
section and crimp a fuse connector to each wire. Prepare the other
end of the short wire in the same manner as in Step 2 and connect
to the positive (+) terminal of the battery.
NOTE
Do not install fuse into fuse holder until installation is completed and
all connections have been checked.
Figure 13 - Power Cable 19B802622P1 (USA Only)
Accessory Cable
Front Mount
The Basic Accessory Cable, at one end, consists of the basic accessories
connector (P3), the speaker connector (P2) and the ignition sense lead.
At the other end is plug P1. P1 connects to the Option/Remote Control
Connector (ORCC) which is mounted on the back of the radio. The
EURO Accessory Cable also contains the red and black leads of the
Power Cable.
NOTE: The EURO ORCC is the opposite gender from the USA ORCC.
The Extended Option Accessory Cable is the same as the Basic Cable
but with the addition of the Extended Option Plug (P4). See Figures 14-
17.
13
Figure 14 - USA Front Mount Standard Accessory Cable
19B802554P1
14
(19B802554, Sh.1, Rev. 19)
(19B802554, Sh.9, Rev. 19)
Figure 15 - EURO Front Mount Standard Accessory Cable
19B802554P11
15
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