Ericsson Ericsson,LBI-38864B Service manual

LBI-38864B

Maintenance Manual

Monogram

VHF MOBILE RADIO
MODEL MGM 148 & 160

Series

ericssonz

MONOGRAM SERIES LBI-38864B

TABLE OF CONTENTS

TABLE OF CONTENTS

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Receiver (P ER E IA RS-204-C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Transmitter (PER EI A R S-1 52-B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Options And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

GENERAL DESCRIPT I O N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

DESCRIPTION OF CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Front Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Rear Pan el Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

GENERAL OPERATI O N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Radio On/off , Powe r U p. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Receiving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Transmitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Digital Channe l Guar d. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

CIRCUIT ANALYSI S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

Receiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Frequenc y Synthe size r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

PREVENTIVE MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Mechanical Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Frequency Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16

Top And Bottom Co ve r s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

RF Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Digital Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

PROGRAMMING INSTRUCT IONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

TEST EQUIPMENT SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

ALIGNMENT PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-23

Page -i-

Oct. 94

MONOGRAM SERIES LBI-38864B

TABLE OF CONTENTS

Suggested Tes t Equi pment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pre-A lignm ent Notes :. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Programming For Alignme nt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

PLL Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Transmitter Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Recei ve r Al ignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

ALIGNMENT POINTS 406041- F Issue:H DIGITAL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

ALIGNMENT POINTS 406039- E Issue:H RF BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

PERFORMANCE TEST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-28

Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Receiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

COMPONENT REPL ACEME NT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-30

Surface Mount Compone nt Repl aceme nt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

ELECTRICAL PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

PRINTED CIRCUIT BOAR D LAYOUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Top View 406041-F Issue: H / DIGITAL Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.1

Bottom View 406041- F Issue: H / DIGITAL Boa rd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.2

Top View 406039-E Issue: H / RF Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.3

Bottom View 406039-E Issue: H / RF Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.4

Misc. Printed Circuit B oards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.5

Misc. Printed Circuit B oards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.6

EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

SCHEMATICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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Oct. 94

MONOGRAM SERIES LBI-38864B

SPECIFICATIONS

SPECIFICATIONS

GENERAL

Frequency Range

VHF Low Band 136-150 MHz
VHF Mid Band 148-165 MHz
VHF High Band 160-174 MHz

Channel Capability 16 max
Channel Spacing 25 or 30 kHz
Input V oltag e 13.8 VDC negative gro und
Current Dr ain

Standby 0.4 Amps (max )
Recei ve 0.8 Amp s (m ax)
Transmit 9.5 Amps (max)

Temperature Range
Dimensions 2 x 6 x 8-1/4 i n

Weight 4 lbs, 3 oz

FCC Compliance Parts 15, 22, 74, 90
FCC ID Designation

136-150 MHz N / A
148-165 MHz F3J9QLSM4150
160-174 MHz F3JSM415H

DOC (Canada) Type Appr oval

136-150 MHz N / A
148-165MHz 287194150I
160-174 MHz 287194100I

-30° to +60° C

(51 x 152 x 210 mm)

(1.9 kg) w/m ic

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Nov. 94

MONOGRAM SERIES LBI-38864B

RECEIVER (PER EIA RS-204-C)

RF Input Im pedance 50 ohms no mi na l
Sensitivity

EIA 12 dB SINAD 0.30 mV

SPECIFICATIONS

20 dB QUIETING

Squelch Sensitivity 0.25 mV thr esh old
Selectiv ity -70 dB
Inter modula tio n -70 dB
Modulation Acceptanc e Bandwidth

Spurious and Image 70 dB mx
Audio Power Output 5 Watts @ % distortion into 4 ohm load)
Frequency Stability

Operationa l Bandwidth 10 MHz

VHF PROGRAMM ING CHART RECEIVE

Frequenc y Sprea d Band Width Factory Pro gr amm ed Fre q.

136 - 150 MHz 10 MHz 136 - 146 MHz

0.50 µV

± 7.5 kHz

± 0.0005%

(3 dB degradation at band limits)

Spreads

(3 dB Degra da ti on a t lim it s)

148 - 165 MHz 10 MHz 150 - 160 MHz

(3 dB Degra da ti on a t lim it s)

160 - 174 MHz 10 MHz 162 - 172 MHz

(3 dB Degra da ti on a t lim it s)

Page -2-

Nov. 94

MONOGRAM SERIES LBI-38864B

SPECIFICATIONS

TRANSMITTER (PER EIA RS- 152-B)

RF Power O utput 40 W (adju sta bl e)
RF Output Impedance 50 ohms
Spurious and Harmo nics -70 dBc
Modulation 16 K0F3E
FM Hum and Noise -45dB nomina l
Audio Distortion < 3 % @ 1000 Hz
Frequency Stability

Operationa l Bandwidth 10 MHz

VHF PROGRAMM ING CHART TRANSMIT

Frequenc y Sprea d Band Width Factory Pro gr amm ed Fre q.

136 - 150 MHz 10 MHz 136 - 146 MHz

148 - 165 MHz 10 MHz 150 - 160 MHz

160 - 174 MHz 10 MHz 162 - 172 MHz

± 0.0005%

(3 dB degradation at band limits)

Spreads

(3 dB Degra da ti on a t lim it s)

(3 dB Degra da ti on a t lim it s)

Page -3-

Nov. 94

(3 dB Degra da ti on a t lim it s)

OPTIONS AND AC CESSORIES

CONTROL STATION OPTIONS:

MONOGRAM SERIES LBI-38864B

SPECIFICATIONS

Power Supply MGPS5V

Desk Microphone MGMC5H

NOT SHO WN:

Antenna - MGAN1A
Relay Kit - MGSU1C

External Speaker MGZM7C

Noise Suppressi on K it - MGPD1A

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Nov. 94

MONOGRAM SERIES LBI-38864B

UNPACKING

UNPACKING

Check th e ca rto n an d pa ck ing mate ri a l car ef ully for the followi ng i te m s:

1. Transceive r Uni t

2. Microphon e

3. DC power Cord

4. Mobile Mounting Brac ke t

5. Assembly Hardware

6. Operating Guide
Styrofoam not used
Inner packing is now cardboar d tr ay box.

FIGURE 1 - Unpacking Diagr am

Page -5-

Nov. 94

MONOGRAM SERIES LBI-38864B

GENERAL DESCRIPTION

GENERAL DESCRIPTION

Introduction

The Convent iona l Monogra m Serie s Rad io is a rugge d, two-way FM m obi le radio whic h opera t es in eith er the
148-165 MHz band split or the 160-17 4 MHz band split. The Monogra m is a synthesized ra dio util izin g
microcom pu ter te chno log y to provide reliabl e high-qua l it y simpl ex two-way m obi le com mu nic ati ons. Its transm it ter
output power le vel is 40 watt s ove r the wid e band widt h, wit h an allowable 10 MHz ma ximum rec ei ve ch an nel
sepa ra ti on. The ba sic ra dio pack ag e i nc lud es t he following fea tur es:

Features

Microprocessor Control

∗

Synthesized RF Channel Selection (Fr eque nc y Contr ol)

∗

Vacuum Fluorescent Channel Selec tion Displ ay

∗

Channel Guard (CTCSS) Enclode /De code

∗

Digital Channel Guard (DCS Encode /De code )

∗

Priority Scan

∗

± 5 PPM Frequency Stability

∗

Field Pro gramm abl e with PC

∗

Variable Squelch

∗

Internal 5-watt Spe ake r, with Volume Control

∗

Side Mounted Micropho ne Connec tor

∗

Rear Mounte d Antenna Conne ctor (SO-239)

∗

Rear Power Connections

∗

The small siz e of the Monogra m radio ma ke s it ideal for front mou nting i n conve nt ion al vehic les. The radi o is
operat ed with a simpl e hand-he l d mi croph one in combina ti on wit h the op er atin g co ntr ols de sc ri be d in the foll owi ng
section.

Page -6-

Nov. 94

MONOGRAM SERIES LBI-38864B

DESCRIPTION OF CONTROLS

DESCRIPTION OF CONTROLS

FRONT PANEL CONTROLS

1. SQUELCH Control: The squelch cont rol will silence the rece iver when no signal is being received .

2. ON/OFF/VOLUME Contr ol: This is the main power swit ch and volume control .

3. Monitor But ton (2): Thi s but ton perform s th re e fu nc tions:

a. Disables tone or digita l squelc h opt ion s when in receive mode .
b. Re tu rns to norma l radi o ope rati on fr om the progra mm ing m ode .
c. Controls di splay intensity.

4. Auxiliary Spe a ker But ton (1): This but ton silenc e s the inte rna l speake r and c onn ect s the auxilia ry speake r

(require s the auxili a ry opt io n pri nte d c ir cu it board to be instal led). It also dele te s channels fr om the scan l ist
while in the programm ing mode .

5. SCAN Push Button (S): This button turns the sc an functi on "ON" (indicat ed by a red backligh t) and "OFF".

It also serves as the ENTER function durin g SCAN progra mmi ng.

6.

PRIORITY SCAN Push Button (P): This button turns the PRIORITY SCAN function "ON" (indicated by a red
backlight) and "OFF". It also provides access to the programming mode when the radio is turned on.

7. Chann el Cha nge but to ns (CH): The cha nne l chang e butt ons all ow the opera t or to scro ll eithe r up or down

through the progra m me d cha nne l s.

8. Call Light Indi c ator (CALL): This gre e n Ligh t E mitt in g Diode (L ED) in dic a to r illum i nate s to indi ca t e

activity on the cha nne l duri ng rec eive whe n code d sque lch or digita l signa l ing options a re used.

9. Busy Channel Indicato r (BUSY): This yell ow Ligh t Emittin g Diode (LED) in dica tor illumi nate s to indicat e

activity on the channel during receive.

10. Transm it LED Indi c ator (T X): Th is re d Ligh t Emi ttin g Diod e (LE D) in dic a tor il lumi na te s duri ng t ransmit

mode. It also wi ll flash to indicat e tha t the synth esi z er is out of lock.

11. Channel Displ ay: The fron t pane l displ ay indic ate d chan ne l numbe r, priority scan numbe rs, pro gra m ming

mode and error m essag es.

FIGURE 2 - Front Panel Control s

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Nov. 94

MONOGRAM SERIES LBI-38864B

DESCRIPTION OF CONTROLS

BACK PANEL CONNECTORS

1. Extern al Speak er Conne c to r: Thi s 3.5 mm di ame te r jac k is provi de d for a 4 ohm exte rn al speaker. The

interna l speake r i s sile nc e d whe n the e xt er na l spea ke r is conne c te d.

2. Auxiliary Spea ke r Connect or: This 3.5m m diame ter jack is provide d for an aux iliary spe ake r (Opt ion

MGSU1C Relay Kit is required).

3. Antenna Conne c tor: An SO-2 39 type conne ctor. The output loa d must be 50 ohms.

4. DC 13.8V Connec tor : Polar ize d plug for 13 .8 VDC powe r input- FOR NEGAT IVE GROUND SYST EMS

ONLY.

FIGURE 3 - Back Panel Controls

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Nov. 94

MONOGRAM SERIES LBI-38864B

GENERAL OPERATION

GENERAL OPERATION

• NOTE: The foll owi ng desc rip ti on bri e fly o utl ine s the ope rat ion of y our VH F synthesize d mo bile rad io. Consult

the operator’ s manual for a compl ete descri ption of al l the modes of op era tion.

RADIO ON/O FF, POWER UP

1. Turn the rad io on by tur nin g the VOL UME c ont rol one -ha l f tur n cloc kwi se. Aft er "4000" appe a rs in the

display and t he powe r up ale rt tone is gene ra t ed , the displ a y will c ha nge to the #1 priori ty cha nnel. If no
priority chann el has bee n pr ogra m med , the displ a y will cha nge to cha nne l 1.

2. Turn the radio of f by rot a ti ng th e VOL U ME con tro l ful ly cou nte r- cl oc kwi se.

RECEIVING

1. Turn the rad io on and sel ec t the de sire d cha nne l .

2. Depress the MONIT OR but to n (2) if nece ssa ry to illumi na te it’s ba ck light . Adjust the vol um e control to a

comfort able listening level.

3. Rotate the SQUELC H con tro l clockwi se until the sque lch noi se (rushing sou nd) i s no longe r prese nt.

4. Depress the MONIT OR but to n (2) to exti ngui sh the bla ck light.

• NOTE: If the radio is equipped with coded squelch options, depress the MONITOR button (2) to enable the

option; the CAL L indic ato r wil l no longe r be illumi nated.

TRANSMITTING

1. Turn the rad io on and sel ec t the de sire d cha nne l .

2. Pick up the mic roph one and li ste n brie fly to insure the cha nne l is clea r. Alte rna ti ve ly , leave the m icro phone

on-hook and depress the MONITOR button (2).

3. Depress the PT T swi tch on t he side of th e micro phon e. Hold the m icrop hone one to two inch es fr om the

mouth and speak in a normal tone of voice. The TX indicator should be illuminated.

4. Release the PTT switch whe n the message is c om pleted.

Page -9-

Nov. 94

MONOGRAM SERIES LBI-38864B

GENERAL OPERATION

DIGITAL CHAN NEL GUARD

Channel Gua rd pro vid es a mea ns of rest ric t ing calls to spe cif ic radio s thro ugh t he use of a CTCSS (Co nti nuo us To ne
Coded Sque lch) or DCS ( Digi tal ly Co ded Sque lc h) . The tone fr eq ue nc ies ra nge from 67 Hz to 250. 3 Hz a nd the re
are 83 programable codes.

Channel Guard to ne freque nc ie s a nd code s ar e sof twa re progra mm abl e. Both to ne freque nc ie s a nd digit a l code s ma y
be mixed on each chann el . The fre qu enci es and codes a re shown i n Table s 1 and 2. A Chann el Num be r displa y that
does not flash, in dica te s th at Cha nne l Guar d is not prog ra mme d. A flashi ng Cha nn el Numbe r ind ic ate s tha t Cha nne l
Guard is progr amm e d and disa bl ed.

Table 1 - Cha nne l Gu ar d To ne Freque ncies

Standard Tone Frequencie s in Hertz

67.0 71.9 74.4 77. 0 79. 7 82. 5 85.4 88.5

91.5 94.8 97.4 100.0 103.5 107.2 110.9 114.8

118.8 123.0 127.3 131.8 136.5 141.3 146.2 151.4

156.7 162.2 167.9 173.8 179.9 186.2 192.8 203.5

210.7 218.1 225.7 233.6 241.8 250.3

Table 2 - Primary DCS Code s

Digital Squelch Codes

023 114 174 266 411 506 703
025 115 205 271 412 516 712
026 116 212 274 413 523 723
031 122 223 306 423 526 731
032 125 225 311 431 532 732
036 131 226 315 432 546 734
043 132 243 325 445 565 743
047 134 244 331 446 606 754
051 143 245 332 452 612
053 145 246 343 454 624
054 152 251 346 455 627
065 155 252 351 462 631
071 156 255 356 464 632
072 162 261 364 465 654
073 165 263 365 466 662
074 172 265 371 503 664

Page -10-

Nov. 94

MONOGRAM SERIES LBI-38864B

CIRCUIT ANALYSIS

CIRCUIT ANALYSIS

RECEIVER

RF Ampl ifier

Incoming sig na ls from the ante nna jack are ro uted bac kwa rds t hrou gh the tra nsm itte r lowpa ss fil ter in PIN diod e
switch D12. In recei ve mode , D12 conduc ts all owi ng a low impeda nc e path throu gh the diode to the re cei ver fron t
end circui tr y. The rec eive r RF a mp lifie r se cti on is c om pri se d of two bandpa ss fil te r sec ti ons se pa ra ted by a n
amplifier ba se d aroun d Q1. These two fi lte rs allo w signa l s at or near the ope ra ting fr eq ue nc y to pass but prov ide
strong rejec t ion of the mixer’ s spurious response fr eq ue nc ies. The fi rst fi lte r sect ion is a two pol e desi gn forme d
around RF transformers T1, T2 and thei r assoc iate d cir cuit ry. This filt er is followe d by the RF ampl ifie r tran sist or
Q1. This device is a dual-gate MOSFET which, with its lo w n oise figure, yie l ds good receiver sensitivity while
showing strong resista nc e to over load fr om strong sign al s. The output of Q1 dri ve s a thre e-pol e filte r sect io n forme d
around T3, T4 a nd T 5. The output of the RF ampli fi er sta ge is route d to the first mixe r.

First Mixe r and F irst IF Amplifier

The action of the fir st m ixe r tra nsist or Q2 i s to conve rt incom i ng sig na ls a t the oper at in g frequency to the fre qu en cy
of the first IF whic h is 21. 4 MHz. The outp ut of the mixe r is at a fre que nc y whic h is e qua l to the diffe re nc e betwe en
the freq ue nc y of th e inc om ing signal and the loc a l osci ll at or. In this radio, the lo ca l osci lla tor signa l is ch ose n to be

21.4 MHz below t he ope ra ti ng fre qu ency. The de vic e chosen to perform the mixi ng op er at io n is Q2, a high
performance JFET. T he incomin g signal is appl ie d to the gate of Q2, and the lo ca l oscillator si gnal is filtere d by
transforme rs T6, T7 and associa ted circuit ry befo re being supplie d to the drain of Q2. The dif fere nce fr eque nc y
signal at 21.4 MHz exit s the mixe r at the sou rce of Q2 drives t he first IF filte r XF1 and XF2. XF1 and XF2 for m a
4-pole monol ithi c cryst a l filter pair whi ch in part dete rm ine s the se lec tivi ty of the radio . The output of the crystal
filter is route d to the first IF ampl if ie r for med a rou nd Q3. RF tra nsforme r T8 and T9 provi de proper ma tchi ng of t he
crystal filte rs to insu re good pass ba nd re spo nse and select ivity .

Second Mixer, Second IF, and FM Detector

The output of Q3 is appli e d to the inpu t (pin 16) of IC2. IC2 is a singl e conv er sion FM rece ive r on one integ rate d
circuit chi p. The sig na l at the input is rou ted str aight to a mixe r which con verts t he incom in g signal to the sec ond IF
frequen cy of 455 kHz. Th e sec ond l ocal oscil lato r is for med wi th cryst a l X1 and c ircui tr y wit hin IC2. The output of
the second mix er is at pin 23 which i s con nect e d to a ceram ic ba ndp ass fi lte r CF1 and c en tere d at 455 kHz. This
filter, along wit h XF1 and XF2, determ in e the adja cent chan ne l sele cti vity of the radio. T he outp ut of CF1 dri ves a
high gain IF amplifier chain internal to IC2 which in turn drives the quadrature detector. The output of the detector is
amplified and exits IC2 at pin 9.

Audio

Detecte d audi o from IC2 passe s th roug h a lowpass fil ter fo rm ed around L 7, C53 and C5 2 whic h rem ove s IF
frequen cy compo ne nts a t 455 kHz . The audio signa l then pa ss e s thro ugh bu ffe r amp li fie r tra nsist or Q6 befo re being
filtered by a two sect ion , 4-pol e high pa ss filt er (IC3) This filte r rem ove s DCS and CT CSS lo w freque nc y tone s
from the recov er ed aud io. T ransist ors Q7 a nd Q8 a ct as switc he s around volume cont rol VR2 to mute the au dio
during squelched receive operation. The audio signal is finally routed to audio power amplifier IC5 and then to the
speaker.

Page -11-

Nov. 94

MONOGRAM SERIES LBI-38864B

CIRCUIT ANALYSIS

Squelch

The presence of an RF carrier is determined by noting the level of ultrasonic noise at the detector output (pin 9) of
IC2. When a carri e r is pre se nt , the noise leve l drops. The aud io at pin 9 of IC2 is fi lt ered by a two-po le bandpa s s
filter form e d around L5, L 6 C48 and C5 0. This fil ter pa sses at and near an audi o fre qu en cy of 50 kHz. This
frequen cy is high enough that vo ice audio and i ts harm oni c s will not cause impro pe r sque lch op er atio n. The output
of the filter is ro ute d to an ampl ifie r inte rna l to IC2. The outp ut of the ampl if ier dri ve s the squel ch dete ct or D7 an d
D8. The DC voltage at the dete ctor ou tpu t is amplifi ed and filte red by Q4. T he outp ut of Q4 send s its squel ch sign al
to the microprocesso r. When the micropro cessor determ ines th at a valid carrier exists, it sends an unm ute signa l to
the audio switc h transi sto rs Q7 and Q8.

TRANSMITTER

Audio

The micropho ne audio i s ampl ifie d, pre-e mp ha siz ed an d peak limi ted by cir cu it s within IC 113. The output of the
limiter is rout ed thr ough RV4, the mic roph one ; devi ati on c ont rol . Input CTCSS an d routed DCS signa l s are rou te d
through RV5, the CTCSS/ DCS de via tion con tro l. Both sign als ar e summ e d and lowp ass filt e red to remove hi gh
frequen cy compo ne nts fr om the limite r whic h co uld cause chan ne l splatte r. Whe n the mic rop roc essor e na ble s the TX
8 Volt supply, analog gate IC115 deliver s the modul atio n sign al to the VCO transi stor Q112.

RF Driver and Power Amplifi er

Diode D9 acts as a switch all owin g the RF signa l from the phase l ocke d loo p freque nc y syn thesi ze r to pass thro ugh
to the RF driver and powe r amp li fier du rin g re cei ve . Buffe r amp lifie r Q9 am pli fi es the carri e r to the leve l nee ded by
the driver am pli fi er stage s. T he dri ve r am plifiers, of whi ch the last 2 s t ag es a re gain controlled by the au tom a ti c
power control , driv e the fina l ampl ifi er sta ge forme d around Q12. The fina l ampli fi er boost s the carr ier leve l to the
power level set by the aut om atic power c ont rol . The c arrie r si gna l passe s thr ough the autom a tic powe r contr ol
directio na l coupl e r, the RF output lowpass filt er, and t he n is rou ted to the an tenna connector.

Automatic Power Control

The autom ati c power con tro l dire ct io na l coupl e r sampl e s a porti on of t he forward RF power output t o dete rm in e the
RF level. Diode D10 rec ti fies th is RF sa mp le an d produc es a DC vol tage which i s propo rtional to the RF output
level. This DC signal is summe d wi th the voltage set from the powe r ou tpu t cont rol RV2. This vol tage is com pa red
with a volta ge der ive d fr om the TX 8 Volt supply and the dif fe re nc e is am pl ified by IC4. The out put is furt he r
amplified by Q14 and Q13. Th e outpu t volta ge on Q13 is the supply voltag e for the RF dri ve r stage . The outpu t of
the RF driver is propo rtional to its supply volta ge . Th is com ple t es a ne gati ve feedb ac k loop whi c h result s in const a nt
output power ove r sup ply volta ge and temp er ature va riat io ns.

FREQUENCY S YNTHESIZER

The phase loc ked loo p (PLL) freque nc y synt he siz er se ctio n is respon sibl e for genera ting t he RF signa l at the carr ier
frequen cy duri ng tran smit and at the loc al osc illa t or fre qu en cy for the re ce ive r during receive . A PL L func ti ons by
comparing the output frequency of a voltage controlled osc illat or (VCO) with a fixed frequency refere nce . An error
signal is ge ne ra t ed whic h dri ve s the c ont rol inpu t of the volt a ge con tro ll ed osci ll ator to force its fre que ncy to match
the refere nce. The PLL ba se d fre qu ency synth esi z er has a digit al fre que nc y di vi de r inse rted betwe e n the out put of
the VCO and the freque ncy c ompa riso n circ ui try . As this divid er numbe r is varied , the outp ut freq ue ncy of the VCO
varies a s well with a frequency step size e qua l to the re fe rence fre que nc y ( 5 kHz i n thi s ra dio ). This allows a larg e
range of freq ue ncie s to be gene ra ted wi th on e well co ntr olle d osc illa to r signal , the refe renc e.

PLL Integrated circ uit

IC108 cont ai ns most of the digital circ ui try to form a PLL frequ ency synth esi z er . Thi s inc lu de s a refe rence oscill a tor ,
program ma bl e varia bl e fr eq ue nc y div ider, a mod ulu s con tro l c ount e r, a phase /f re que ncy compa ra tor and a frequ en cy
lock dector. Th e oper atio n of this integrated circ uit is cont rol led by the radio’ s mi cropro ce ssor through a seria l data
line.

Page -12-

Nov. 94

MONOGRAM SERIES LBI-38864B

CIRCUIT ANALYSIS

Reference Oscillator

Crystal X3, va rac tor diod e D119, a thermi sto r/r esi sto r network and oscilla to r stage of IC108 fro m a tem pe ratur e
compe nsa te d 10. 24 MHz osc illa t or. Th is fre qu ency is divided by 2084 to ge ne rate the 5 kHz re fe rence frequenc y for
the PLL freque nc y synt hesizer. This re fe renc e dete rmine s th e freq ue nc y stabi li ty of the ove ra ll radio .

V oltage Controlled Oscillator

FET transistor Q112 and its associ ate d circui try form a ground ed gate oscilla tor which is voltag e tuned by varac tor
diodes D120 and D12 1 and whic h is ban dswit che d by diode s D122 a nd D123 (D126 and D127 for Low band ). The
VCO output is buffere d and isol ate d by Q113, Q114 and Q119 . Audio modula tion is app lied to the source of Q112
to produce frequency modulation during transmit.

Dual Modulus P rescaler

The inter na l di vid er s within IC108 are not abl e to ope ra t e at the VCO o utp ut fr eq ue nc y. To all e via t e this pr obl em ,
part of the ove ra l l fre quency divi s io n ne ce s sary bet wee n t he VC O and the pha se /frequency comp arator is pla c ed
external to, and cont rol le d by, IC1 08. IC10 9 div ides th e VCO freq ue nc y by 64 or 65, dete rm ined by the sta te of
IC108 pin 6. This prod uc es a lowe r freq ue nc y whic h ca n be furthe r div ide d by IC108. By strate gi c timing whe n to
divide by 64 or 65, the overall division will be that nec essar y to put the VCO on the corre ct frequ en cy.

Loop Filter

Resistors R3 16, R323, R3 24, R325, R326 a nd c ap aci tor s C263, C26 4 and C265 form the lo op fi lter . The purpose of
the loop filte r is to filter out the 5 kHz refe re nc e freq ue nc y prod ucts from the output of phase/frequ en cy compa ra tor
IC108 and to determine the dynamic operation of the overall loop.

R315, C262, Q107 and Q108 act to spee d up oper atio n of the synthesizer loop durin g ch anne l cha nge s and duri ng
frequ en cy tra n si ti on (rece ive to tran sm it and tra nsmit to receive) .

Out-Of-Lock Detector

IC108 cont ai ns a circ uit whic h com pa res the tim ing diff er en ce of the 5 kHz refere nc e fre que nc y a nd t he divi de d
down VCO frequenc y. The outpu t is a 5 kHz pulse whose dur atio n is equa l to the timing diff eren ce . R312 and C295
filter this pulse and ave rage it produc i ng a DC volta ge which is pr opor ti ona l to the pul se widt h. When the loop is in
lock, this vo lt ag e is zero, but when the lo op is i n lock, th is vol tage is z e ro, but when the loop is out of lock , it ri ses to
a level which will forward bia s Q106. The output of Q106 dri ve s the mic rop roc e ssor. The mic ro proc e ssor will not
allow the radi o to t ra ns m it unle s s th e sy n thesize r i s in lock. This is to pr ev en t out of ba nd signals from bei ng
transmi tt e d.

Page -13-

Nov. 94

MONOGRAM SERIES LBI-38864B

PREVENTIVE MAINTENANCE

PREVENTIVE MAINTENANCE

To ensure hig h opera ti ng effi c ienc y and to preve nt me ch an ica l and ele ctri c al fail ure s from inte rru pti ng syste m
operation s, ro uti ng che c ks shoul d be made of all mec ha ni cal and elec tric a l part s at regular interva ls. Pre venti ve
maintenance shou ld include the followi ng checks:

CONNECTIONS

Ground connec tions t o the volta ge source should be peri odi cal ly che c ked for t igh tness. Loose or poor con ne ctio ns to
the power so urce will ca use excessive volta ge drops and f au lty operati on. When ground conne ctions are not made
directly to the bat tery, the connec t ion from the batt ery to veh icle cha ssis m ust be che ck ed for low im pe da nc e. A hig h
impedance may ca use exce ssiv e voltag e drops a nd alt erna tor noise proble ms.

ELECTRICAL SYSTEM

Check the volt ag e regu lato r an d altern at or or gen er ator pe riodically to keep the ele c tric al syste m within safe and
econom ica l op er atio n li mi ts. Over vol ta ge is indicated when the batt er y lose s wa te r rapi dly. Usage of 1 or 2 ounc es
of water per ce ll per wee k is ac ce pta ble for batteri e s in cont inu ous operation . A we ak batter y will oft en cause
excessive noi se or faulty ope ra tion.

MECHANICAL I NSPECTION

Since mobi le uni ts a re subjec t to co nsta nt shock a nd vi bra tion, check for loose plug s, nu ts, scr ews and ot he r pa rt s to
make sur e tha t not hi ng is w or kin g loo se.

ANTENNA

The antenna , ante nna base and a ll co ntac ts sho uld be kept cle an and fre e from corrosi on. If the ant en na or its base
should become coated or poorly ground ed, loss of radi ation and a wea k signal will resul t.

ALIGNMENT

The transmit ter a nd rec e iver m ete r rea din gs shoul d be ch ecke d peri odi c al ly, and t he alignment "tou ched up" whe n
necessa ry . Refe r to the Ali gnm e nt Proc ed ure in this Se rvi ce Ma nua l .

FREQUENCY CHECK

Check the tra nsm itte r fre qu ency and devia tion. Norma ll y, these checks are made when th e unit is first put into
operat ion , aft er the fir st six mon ths, and onc e a yea r th er ea ft e r.

Page -14-

Nov. 94

MONOGRAM SERIES LBI-38864B

DISASSEMBLY

DISASSEMBL Y

TOP AND BOTT OM COVERS

There are no screws used to secure the top and bottom covers. Both top and bottom covers are removed
with a flat blade screwdriver or similar tool. On each side of the radio there are two small slots (one at the
top and one at the bottom). Insert the screwdriver into the slot and gently pry the lip of the cover out from
the radio. Without removing the screwdriver from the slot and in the same motion, pry the cover up. Both
covers can be removed from either side of the radio.

FRONT PANEL

1. Remove the (6) M3 x 6 mac hin e sc re w s (3 on t op a nd 3 on bo tt om ) tha t sec ure th e Front Pane l t o the

chassis.

2. Two cable s con ne ct the Contro l Boa rd to the RF Bo ar d (at PL 1) a nd to the Digi ta l Boa rd (a t PL2). These

cables ma y be unplug ged at the RF Board and at the Digital B oard. A ribb on cable from the Display Boar d
is connect ed to th e Digital Board (at FLT) a nd m a y be unplugged to remo ve it.

RF BOA RD

• NOTE: Any reference to item’s in the following disassembly procedure pertain to the Exploded View Parts

Breakdown pa ge.

1. Remove the (13 ) M3 x 24 machine scr ews se curi ng th e RF shie ld to the chassis.

2. Remove the M3 x 8 machine screw tha t secu re the DC Cord brack et to the chassi s. Slide th e bracke t and

cord out of the chas si s.

3. Remove the (6) M3 x 6 mac hin e sc re ws (3 on t op a nd 3 on bo tt om ) tha t sec ure th e Fro nt P a ne l to the

chassis.

4. Remove the RF shield by pushin g the Fron t Pane l forwar d so the shield wil l clear and th en sliding the DC

Cord, bracket and connector through the rectangular hole in the shield.

5. De-solder the ante nn a connec tor fro m the RF Board.

6. Remove the remaining (11) machine screws securing RF Board, IC1, Q11 and Q13.

7. Unplug the VCO cabl e fr om the jack an d remo ve the RF Board

Page -15-

Nov. 94

MONOGRAM SERIES LBI-38864B

DISASSEMBLY

DIGITAL BOARD

1. Rem ove the (6) M3 x 18 machi ne scre ws that secur e the Top Pane l shie ld to the chassis.

2. Unplug and remove the Auxilla ry Rel ay P.C.B. at PL5.

3. Remove the (6) mac hin e scre ws (3 on top and 3 on bottom) that sec ure the Front Pane l to the chassis.

• The following steps detail the removal of the RF shield which is necessary before continuing with the removal

of the Digital Board.

4. Remove the (13 ) M3 x 24 machine scr ews se curi ng th e RF shie ld to the chassis.

5. Remove the M3 x 8 machine screw tha t secu re the DC Cord brack et to the chassi s. Slide th e bracke t and

cord out of the chas si s.

6. Remove the RF shield by pushin g the Fron t Panel for war d so the shield will cle ar and th en sliding the DC

Cord, bracket and connector through the rectangular hole in the shield.

7. Unplug the VCO cabl e from the jack.

8. Remove the rem ai ning (10) screws sec uri ng th e Di gita l Boa rd , IC5, IC6 and IC1 04 to the ch assi s.

9. The Digital Board can now be removed from the chassis, however the Front Panel assembly is still atta c h ed b y

two cables (one from the Control board and one from the Display board). The cable from the Control Board at PL2
may be unpl ugg ed. Th e ri bbon c able fro m Digi tal B oar d ma y be u npl ugge d a t F LT.

Page -16-

Nov. 94

MONOGRAM SERIES LBI-38864B

PROGRAMMING INSTRUCTIONS

PROGRAMMING INSTRUCTIONS

The VHF synthesized mobile radio is equipped with a personality EEPROM. All customer information
such as the customer frequencies, customer tones and customer options are stored in the EEPROM. The
EEPROM contains all information to tailor the operation of the radio to the user’s requirements. The
EEPROM is programmed by using an IBM compatible personal computer with MSDOS, Programming
Cable TQ-3376 and P rogrammi ng softw are TQ-3375 .

PROGRAMMING THE RADIO

The programm in g Cable T Q-337 6 is a Y-cabl e. The base of the "Y" has a standa rd 25 pin connect or whi ch plugs
into the com pu te r, the rem ai ni ng e nd ha s a 6 pin c onne c to r whic h fi ts i nto the co nne c tor PL1 on the digit al boa rd
inside the radio. To use this cable, remove the top cover of the radio as described in the DISAASSEMBLY sect ion.
Plug the 6 pin connector into the socket insid e the radio (PL1) , whic h is located near the EEPROM IC1 07. Plug the
base of the "Y" into the comput e r that will prog ra m the rad io. See the dia gra m in TQ-3375 Soft war e Manua l . In
order to program the radio with the progra mmi ng cab le, it is necessa ry to put the radio into the progra mm ing m ode .
To do this, pre ss the P "Priorit y" but ton /L E D on the radi o an d tur n the radio ON. The radio wi ll sound a prom pt
tone and show the word s "PROG" on the di spla y. Please re fe r to the Soft wa re Manu al for fu rth er instruc ti ons on the
operation of the Prog ra mmi ng Soft wa re. After compl e ting th e progra m m ing instruc ti ons in the Ma nua l, re m ove the
cable from PL 1 and repla ce the cove r on your VHF synth esi z ed mob ile radi o.

Page -17-

Nov. 94

MONOGRAM SERIES LBI-38864B

TEST EQUIPMENT SETUP

TEST EQUIPMENT SETUP

*

Figure 4 - Test Equipment Setu p

* Optio na l T est Eq uip me nt

Page -18-

Nov. 94

*

MONOGRAM SERIES LBI-38864B

ALIGNMENT PROCEDURE

ALIGNMENT PROCEDURE

• WARNING: Any repairs or adjustments shoul d be made under the supe rv ision of a certifie d technic ian.

SUGGESTED TEST EQUIPMENT

The following equipm ent, or its equival ent, is requ ired for prop er align ment of your VHF synthesi z ed mobil e radio:

1. Termal ine W att me te r, or T hrou gh-l in e Wa tt mete r wi th ter mina ti on i nto 50 ohm dum m y load.

2.

AC/DC VOM with a minimum of 1 MΩ input impedance.

3. SINAD Meter.

4. FM Communications Monitor.

5. Regulated Power Supply capa ble of 9 volts to 16 volts adjustable; at least 10 ampere capab ility.

6. Oscillosc op e.

7. Audio Distortio n Met er (de sir ab le but not nece ssar y).

8. Frequenc y Co unt er .

PRE-ALIGNMENT NOTES:

1. Refer to the Ali gnm e nt Point s Drawings as requi re d for l ocat io n of com pone nt s.

2. The VHF synthe si ze d mobi le radi o cove rs the fol lo wing freque nc y ra nge s, 148- 165 MHz ba nd a nd

160-174 MHz band, without compone nt change s.

3. The radio has be e n fact ory align ed for ope ra t ion with in the cent er 10 MHz porti on of eac h of the band s. If

operat ion is to be withi n thi s ra nge , no furthe r a lignm e nt i s nece s sa ry. If ope ra t ion outsi de this ra nge (but
still wit hin the appropriate frequency band) is desired, the following al ignment procedure should be
performed .

PROGRAMMING FOR ALIGNMENT

For the alignme nt proc e dur es the EEPROM shou ld be progra m med as fol lows:

1. An EEPROM shoul d be progr amm ed wit h 3 transm it and 3 rec eive freque nc i es.

2. The lowest and highest frequenc ies shou ld enclose t he user ’s freque nci es and be 8 MHz apart. The lowest

and highest fr eq ue nc ies mu st be wit hin the appropriate fr eque nc y ba nd.

3. In addition t o progra mm i ng fre qu en cie s, CTCSS a nd DCS c ode s must a lso be progra m m ed to insure that

the modulation de via ti on for these potent ial options i s corre ct , even if they a re not to be used for the
customer’ s ope ra tion. Th e foll owin g forma t sho uld be used:

Lowest RX/TX fre quenc y 67.0 Hz CTCSS Tone

Middle RX/TX fre qu en cy DCS Code 072
Highest RX/T X freque ncy 250.3 HzCTCSS Tone
Highest RX/TX frequency No Tone Options

Page -19-

Nov. 94

MONOGRAM SERIES LBI-38864B

ALIGNMENT PROCEDURE

4. The middle RX/TX frequencies should be halfway between the lowest and the highest frequencies.

• NOTE: There shoul d be 4 channels programm ed with a total of 3 different freque ncie s.

PLL ALIGNMENT

1. Connect an RF dum my loa d or power attenua tor (50 watt mini m um ratin g) to the an te nna conne c to r.

2. Connect a VOM or DVM to TP1, accessed through a hole in the VCO cover.

3. Set the CHANNEL selector to the highest transmit frequency.

4. Press the push-to -tal k (PT T) switc h. Adj ust T C5 for a 7.0 VDC readi ng on the VOM. Rele ase the PTT

switch.

5. Change the CHANNEL sele ctor to the lowest transmi t freque nc y.

6.

Press the PTT switch. The VOM should read 1.5 VDC ± 0.2V VDC. If not, re-adj ust TC5 slightl y for a 1.5
VDC reading. Rele ase the PT T switc h.

7. Return to the highest transmit channel and verify that the TP1 voltage does not exceed 8 volts in transmit.

On the lowest transmit freq uency, the vol ta ge mu st be 1. 5 ± 0.2 VDC, and on the highe st tra nsm it
frequency , the voltage must be less tha n 7.5 VDC. Re peat steps 3 throug h 6 if necessar y.

8. Set the CHANNEL selector to the lowest receive frequency.

9. Adjust TC3 to obtain a 2 VDC reading on the VOM.

10. Change the CHANNEL sele ctor to the highest receiv e freq ue ncy. Verify tha t the DC voltag e does not

exceed 7.0 VDC. If it does, re-a dju st T C3 for a 7.0 VDC rea din g.

11. The foll owi ng c ha rt sho ws typical vol tages at TP1:

TP1 VOLTAGE

CHANNEL

Lowest Freque nc y 1.5 VDC 2.0 VDC

Highe st Fr eq uency 7.5 VDC 7. 0 VD C

TRANSMIT RECEIVE

TRANSMITTER

TRANSMITTER ALIGNM ENT

1. Connect a 50 ohm RF dummy load or a powe r att enua tor (50 wa tt minim um rati ng) through a watt me te r

(50 watt scal e ) to the ante nna co nne c tor .

2. Turn RV2 (Automat ic Power Adju stm ent) fully c lockwi se .

3. Connect varia ble DC power suppl y (10 Ampere cap abil ity) to the DC power cab le on the radi o. Set the

voltage to 12 VDC measure d a t the rad io durin g transm i t. (Volta ge drops in the power cabl e durin g transm i t
will lowe r the voltage at the ra di o).

4. Set the CHANNEL sele ctor to a mid-fre qu en cy transm it channe l.

5. Press the PTT swi tch.

6. Adjust RV2 for 40 watt s, or the desired power out put (10 - 40 wa tts). Re lea se t he PTT swit ch .

Page -20-

Nov. 94

MONOGRAM SERIES LBI-38864B

ALIGNMENT PROCEDURE

• WARNING: To prevent damage to the radio, avoid keying the radio for periods longer than 1 minute. Allow a

5 minute cool down peri od af ter ke ying the radi o for 1 minut e .

7. Repeat step 6 abov e fo r the lowest , middl e, a nd highe st fr eq ue ncy tra nsm it cha nne l wi th the goa l to achi ev e

the least var iati on in powe r output acro ss t he ba nd.

8. Increase the power supply voltag e to 13.8 VDC measured at the radio during transmit.

DCS Modulation Bal anc e Adjustme nt

1. Connect test e qui pm e nt t o the radi o as sh o wn in Fi gure 4.

2. Set the CHANNEL sele ctor to a transm it chann el which has a DCS code pre- prog ra mme d (should be

mid-fre que nc y c ha nne l ).

• WARNING: The power attenuat or must hav e enough attenuat ion to prev ent damage to the Devia tion Mete r.

3. Press the PTT swi tch.

4. Observe the wave form on the Osci llosc ope an d comp are wi th that shown in Figure 5.

5. Adjust RV5 and TC7 to ach ie ve the pro pe r wav e form. Releas e the PT T swi tc h.

DCS Modulation Waveform

6. Replac e the de vi at ion met er with a fre qu ency counter.

7. Set the CHANNEL sele ctor t o the highe st tra nsm it chann el . Ensu re that this c ha nne l has no DCS or CTCS S

tones pre-programmed.

8. Press the PT T switch. Adjust T C6 for the co rre ct tran smi t freq ue nc y. Rele ase the PTT .

• NOTE: TC7 should not be allowed to be placed at the maximum capacitance position. If TC7 is found to be at

the maxim um capa ci ta nce positi on, place TC7 at the typic al posi ti on and adj ust R V5 for the proper wav e form.

30°

TC7 Maximum Capacitance Position

Page -21-

Nov. 94

MONOGRAM SERIES LBI-38864B

ALIGNMENT PROCEDURE

Modulation Dev iation Adjustment

1. Connect an RF devia ti on me te r to the ra dio through a powe r att en ua tor .

2. Set the CHANNEL sele ctor to a transm it chann el which has a DCS code pre- prog ra mme d (should be a

mid-fre que nc y c ha nne l ).

3. Press the PTT swi tch.

4. Adjust RV3 for prope r de viat ion , typi ca l ly 750 Hz. Rele a se the PTT swit ch.

5. Set the CHANNEL sele ctor to a transm it chann el which has a low-fre que ncy CTCSS to ne (67.0Hz )

preprogra m m ed .

6. Press the PTT switch and verify that the deviation is between 500 Hz and 1000 Hz. Release the PTT switch.

7. Set the CHANNEL sele ctor t o a transm it chann el which ha s a high -fre qu en cy CTC SS tone (250. 3 Hz)

preprogra m m ed .

8. Press the PTT switch and verify that the deviation is between 500 Hz and 1000 Hz. Release the PTT switch.

If deviation is abov e or below 500 -100 0 Hz, adju st RV 401 (filte r) to same level as obta ined i n Step 6.

9. Connect an aud io fr eq ue nc y ge ne ra tor to th e MIC input (connected to the whi te wir e in the mic rop hone

cable) of the radio. Set the audio output leve l for 30 mV. The audio freque ncy shou ld be 1 kHz.

10. Press the PT T swi tch.

11. Adjust RV4 (Max imum Dev iati on Adj ust ment ) for the 4.2 kHz devia tion i f no CTCSS to ne s are prese nt ,

and 4.8 kHz deviation if CTCSS tones are prese nt .

RECEIVER ALIGNMENT

1. Conne ct an RF signa l gen erator or com m uni c at io ns service mo nit or t o the antenna c onn ec t or.

2. Connect a SINAD meter and an audio distortion analyz er across the speaker ter minals. If an audio

distortion ana lyze r is not ava ilab le , conne ct an oscill osc ope acr oss the spe ake r term in als.

3. Turn the SQUEL CH c ont rol fully count e r-c lo ck wise .

4. Adjust the VOLU ME contr ol to the prope r leve l for the sin ad meter a nd audi o di stor tion a na lyz er.

5. Set the CHANNEL sele ctor to a mid-fre qu en cy rece ive cha nne l .

6. Tune the RF signal generator to t he channel frequency. The RF output level should be set for 47 dBm. The

modulation shou ld be set for ± 3 kHz FM deviat ion of a 1 kHz tone .

7. Adjust T10 fo r maxi mum aud io outpu t. Re ad just the VOLUME c ont rol if nec essar y to avoi d cli ppi ng on

the output audi o wav e fo rm. (Thi s ad just m en t is typi ca l ly not required.)

8. Decrease the RF ge nera to r out put and adjust T1 throu gh T 5 for ma ximum se nsit iv ity.

• NOTE: During this adjustment signal generator level should be reduced periodically to keep the Sinad meter

reading ne ar 12 dB.

Page -22-

Nov. 94

MONOGRAM SERIES LBI-38864B

ALIGNMENT PROCEDURE

9. Adjust T6 and T 7 for m a xim um se nsit iv it y. Thes e adjustments have a very broa d range where li ttle ch an ge

in sensitivi ty is note d while the adj ustm e nt is being made. The slu gs shoul d be set in the middl e of this
range.

10. Check th e se n si ti vity at the l owest and hi ghe st re c e ive fre q u en ci e s. If neces sa ry, repe at step s (8) and (9)

above at th e lowe st m idd le an d hig he st fre qu en ci e s for th e be st ove ra ll sensi ti vi ty.

Receiver Squelch Adj ustment

1. Set the channel selector for the mid-frequency receive channel.

2. Conne ct an RF signa l gen erator or com m uni c at io ns service mo nit or t o the antenna c onn ec t or. The

modulation shou ld be set for ± 3 kHz FM modulat io n of a 1 kHz t one . The RF out put leve l should be at a
minim um.

3. Adjust the sque lch control to the thre shol d poi nt (the poi nt wh ere the spea ke r audi o di sap pe ar s).

4. Increas e the RF sign al ge nera tor outp ut lev el unt il spea ke r audi o out put reap pe ar s. Not e the gene ra tor leve l.

5. Turn the SQUEL CH c ont rol fully cloc kwi se .

6. Increase the RF signal gene ra tor level by 16 dB.

7. Adjust RV1 unti l the sque lc h is a ga in at thre sh o ld.

• NOTE: This squelch adjustment procedure is very important for the correct operation of the microprocessor

aided squelch system .

Page -23-

Nov. 94

MONOGRAM SERIES LBI-38864B

ALIGNMENT POINTS 406041-F Issue:H DIGITAL BOARD

ALIGNMENT POINTS 4060 41- F Issu e:H DIGITAL BOARD

Page -24-

Nov. 94

MONOGRAM SERIES LBI-38864B

ALIGNMENT POINTS 406039-E Issue:H RF BOARD

ALIGNMENT POINT S 406039-E Issue: H RF BOARD

Page -25-

Nov. 94

MONOGRAM SERIES LBI-38864B

PERFORMANCE TEST

PERFORMANCE TEST

TRANSMITTER PERFORMANCE TEST

Power Output

1. Set the power suppl y vol tage to 13.8 VDC (mea sure d at the radio durin g transm i t).

2. Connect an RF wattmeter and dummy load to the antenna connector.

3. Press the PTT swi tch.

4. Verify tha t the out put is at le a st 40 wa tt s.

5. Reduce the powe r supply volta ge to 11 volts.

6. Verify tha t the out put is at le a st 15 wa tt s.

7. Release the PTT switch.

Audio Response

1. Connect an audio ge ne rat or to the mic roph one jac k on the ra dio. Set the moni tor to read aver age pe ak FM

deviation.

3. Press the PTT swi tch.

4. Adjust the aud io generator level to produc e 1 kHz de vi a ti on.

5. Set the audi o ge ne ra to r fre que ncy to 500 Hz. The tr an smi tt e r de via t ion should decr ease to approxi ma t ely

500 Hz.

6. Set the audio generator frequency to 2 kHz. The transmitter deviation should be approximately 2 kHz.

7. As the audio ge nerator fre que nc y is va ri e d from 300 Hz to 10 kHz , the dev ia tion s ho uld increa se un ti l it

reach es a ma xi m um at an audio frequency of 2. 5 k Hz to 2. 9 kH z . At hig he r fre quencies, the deviation
should decrea se. T he dev iati on at an audi o freque nc y of 6 kHz should be less tha n 1 kHz.

8. Release the PTT switc h.

Limiting Test

1. Set the a udi o ge nerator frequency to 1 kHz.

2. Press the PT T swi tc h and a djust the generator le ve l to pro duc e 3 kHz devi a ti on. Note th e generator le ve l .

3. Increase the audio generator level by 20 dB.

4. Sweep the audio gener ator ov er a frequen cy range of 300 Hz to 3 kHz. The devi ati on shou ld not excee d

± 5 KHz with in this range.

5. Release the PTT switc h.

Page -26-

Nov. 94

MONOGRAM SERIES LBI-38864B

PERFORMANCE TEST

Spectrum Test

1. Connect a spectrum analyzer to a sampled RF output of the radio.

2. Press the PTT swi tc h. Observe the output spe ct rum on t he sp ectrum analyze r.

3. All spurious and harm on ic s shoul d be at least 60 dB below the ca rri er level.

4. Release the PTT switc h.

RECEIVER PERFOR MANCE TESTS

SINAD Sensitivity

1. Connect the FM sign al ge nera tor of comm un ica ti on service monitor to the ant en na jack.

2. Connect a SINAD Meter across th e speake r leads.

3. Turn the SQUEL CH c ont rol full y count e rc lockwi se for maxim um noise.

4. Adjust the VOLU ME contr ol to ap prox im ate ly mid-ra ng e.

5. Set the FM signa l ge ne ra to r/se rv ic e monit or to the rece ive fre que nc y. Th e modu la ti on sho uld be set for 3

kHz de via t ion of a 1 kHz to ne.

6. Adjust the gener ator RF lev el so that the SINAD meter reads 12 dB. The signa l genera tor RF leve l should

be .3 0 µ V or less.

Noise Quieti ng Se nsiti vi ty

1. Connect a VOM to the speaker leads.

2. Turn the SQUEL CH c ont rol full y count e rc lockwi se for maxim um noise.

3. With no RF signa l ge ne ra tor or commu nic a ti on se rvi c e moni to r co nnected to the radio , adjust the

VOLUME control to obtain a noise reading of 1 volt RMS on the VOM.

4. Connect the RF signal genera tor/serv ic e monit or to the radio. Set the RF fre quency to the re cei ve r

frequ en cy of the ra dio and re move any mod ulation .

5. Adjust the signa l gen er ator RF l ev el for a noi se rea di ng on t he VOM of 0.1 volt RMS. This is th e 20 dB

noise quiet ing poin t. The RF lev el should be 0.5 µV or less.

Squelch Sensitivity

1. Set the RF signal ge ne ra t or/ s er vice monitor to the rec ei ve freque nc y. Se t th e mo du la ti on t o 3 kH z dev ia ti on

of a 1 kHz audio tone.

2. Reduce the sig nal genera tor RF output to zero.

3. Rotate the SQUELCH control clockwise to the point where the speak er noise just goes away.

4. Increase the signal gene ra tor /se rvi c e moni tor RF le vel un til the spe ake r noi se return s. Thi s is the th re shol d

squelch set ting. The ge nera t or out put leve l should not exce ed 0.20 µV.

5. Turn the SQUEL CH c ont rol to max imum cloc kwi se rotation.

6. Increase the gene ra tor output lev el until the squelc h op ens (busy L E D is on). The output lev el should be

between 10 and 20 dB (3 to 10 times) above the threshold setting.

Page -27-

Nov. 94

MONOGRAM SERIES LBI-38864B

PERFORMANCE TEST

Audio Output

1.

Increase the RF signal gene ra tor /se rvi c e moni tor RF le vel to 1000 µV.

2. Connect a 4 ohm audio dummy load to the AUXILIARY speaker jack.

3. Connect a true RMS audio volmeter (the audio distortion analyz er may include this functio n) to the speak er

leads.

4. With a 3 kHz deviation of a 1 kHz tone modulation applied to the signal generator, rotate the VOLUME

control cl ockwise unt il the audio distortion is 10% or until the VOLUME cont rol reache s stop, whichever
comes first.

5. The audio voltmeter should read 4.0 volts or greater.

Page -28-

Nov. 94

MONOGRAM SERIES LBI-38864B

COMPONENT REPLACEMENT

COMPONENT REPLACEMENT

SURFACE MOUNT COMPO NENTS

Surface mount compo ne nts sho uld alway s be repl ace d using a tem pe ra tur e controlled solderi ng syst em. The
solderin g too ls m ay be eit he r a temp er at ure controlled soldering iro n or a temp er at ure c ont rol le d hot-air solde ri ng
station . A hot-a ir syste m is reco mme nde d fo r the re m ova l of components on the mult i-l aye re d boa rds use d in the
VHF synthesized mobil e radio. Wit h either soldering syst em, a temp erature of 700ø F (371ø C) should be
maintained.

The followi ng pro cedu re s outl ine the remov al and re plac e ment of surf ace mount compo ne nts. If a hot-a ir solde ri ng
system is emplo yed, see the man ufa c tur er ’s ope rati ng instr uc tions for deta il ed info rmat ion on the use of your system .

• CAUTION: A void appl ying heat to the body of any surfac e mount c omponent using st andard sol dering me thods.

Heat should be applied only to the metalized terminals of the components. Hot-air systems do not damage the
component s sinc e the he at is quickly and eve nly distri bute d to the exte rnal surfac e of the compo nent .

• CAUTION: The CMOS Integrated Circuit devices used in this equipment can be destro yed by static discharge s.

Before handl ing one of these devices, servic e technic ians sho uld disc harge them selv es by touchi ng the case of a
bench test instrument that has a 3-prong power cord connected to an outlet with a known good earth ground.
When soldering or desol dering a CMOS device, the soldering equipm ent should have a known good earth ground.

SURFACE MOUNT R EMOVAL

1. Grip the component with tweeze rs or small ne edle nose pliers.

2. Alterna tel y heat the met ali zed t ermi na l ends of the surfa ce mount com pon en t with th e solde ri ng iron. If a

hot-air system is used, direct the heat to the terminals of the component. Use extreme care with the
solderin g equip me nt to preven t dam ag e to the pri nted circ uit board (PC B) and th e surroun din g co mp one nts.

3. When the solde r on all termina l s is lique fi ed , gently remove the compo nent. Exc essi ve force may ca u se the

PCB pads to separ ate from the board if all solde r is not com pl et ely liqu ef ie d.

4. It may be necessary t o remo ve exce ss sold er using a vacuum de -sol de rin g tool or Solde r wick . Aga in, use

great care when de-sold er ing or solder ing on the pri nted circ uit boards. It may also be nec essa ry to remove
the epoxy adhesive th at was un der the surf ace mount compo ne nt and any fl ux on the pri nted cir cu it boa rd.

Page -29-

Nov. 94

MONOGRAM SERIES LBI-38864B

COMPONENT REPLACEMENT

SURFACE MOUNT COMPO NENT REP LACEMENT

1. "Tin" one ter mina l end of the ne w compo ne nt and t he corre spond ing pad of the PCB. Use as little solde r as

possible.

2. Place the comp one nt on the PCB pads, obse rv ing prope r orie nt atio n for ca pa cito rs, diod es, tran sist ors, etc .

3. Simulta ne ou sly t ouc h th e "t inn ed " te rm ina l end and the "ti nne d" pa d wit h th e sol de ri ng iron. Slightly press

the component down on the board as the solde r liquefie s. Solde r all termina ls, allowi ng the com pon ent time
to cool betwe en e ach a ppl ica ti on of heat . Do not appl y he at for a n exc essi ve lengt h of tim e and do not use
excessive solder.

With a hot-air syste m , app ly hot air unti l all "tin ne d" area s a re melt e d and the com pone nt is se ate d in place . It ma y
be necessa ry t o sli ght ly pr ess the comp o ne nt down on th e boar d. Tou ch -up the solde re d conn ec t ion s with a stand ar d
solderin g iron if nee de d. Do not use exc essive solder.

• CAUTION: Som e che mic als ma y dama ge the internal and external pla sti c parts of the rad io.

4. Allow th e com p on ent and the bo ard to cool an d the n re m ove a ll flux from the are a using alcohol or ano the r

approved flu x remo ve r.

SURFACE MOUNTED INTEGRATED CIRCUIT REP LACEMENT

Solderin g and de -sol de rin g tec hni que s of th e sur fa ce mount e d IC’s are sim ila r to the above outl in ed proc e dure s for
the surfa ce mount e d ch ip com pon en ts. Use ext re me car e and ob ser ve sta tic pr eca ut ion s when removing or repla cin g
the defective (or susp ect ) IC’s. This wi ll preve nt any dam a ge to the print ed circ ui t board or the surround ing circ uit ry.

The hot-ai r sol dering system is th e best meth od of re pl aci ng su r fa ce mount IC’s. The IC’s c an easil y be re mo ved an d
installe d usin g the hot-a ir syste m . See the manu fa cture rs i nstr uc tions for com ple te detail s on tip se lec ti on and ot her
operating inst ruc tions un ique to your system .

If a hot-air syste m is not avail a ble, the se rvi ce tec hni c ian may wish to clip the pins nea r the bo dy of the def ect ive IC
and remove it . The pins ca n th en be rem ove d fr om the PCB wit h a sta nda rd sol de ri ng ir on a nd twe e z er s, and t he new
IC installe d fol lo wing the Surfa ce Mount Com pone nt Repla c e ment proc edures. it may no t be nece ssary to "tin" al l
(or any) of the IC pins befo re the insta ll atio n proc e ss.

Page -30-

Nov. 94

ELECTRICAL PARTS LIST

NOTE

Only those i tem s indi c at ed by sha di ng will be stock ed by Afte r Market

Serv ic e s. All oth er ite m s ar e fo r re ference only.

When orderi ng part s for yo ur Mono gra m Serie s rad io, pre c ede all part

numbers with the prefix "R29 /"

Page -31-

Nov. 94

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Page - 31.23 -

Page - 31.24 -

PRINTED CIRCUIT BOARD LAYOUT

Page -32.0-

Nov. 94

MONOGRAM SERIES LBI-38864B

TOP VIEW 406041-F ISSUE: H / DIGITAL BOARD

TOP VI EW 406041- F ISSUE: H / DIGITAL BOARD

Page -32.1-

Nov. 94

MONOGRAM SERIES LBI-38864B

BOTTOM VI EW 406041-F ISS UE: H / DIGIT AL BO A R D

BOTTOM VIEW 406 041-F ISSUE: H / DIGITAL BOARD

Page -32.2-

Nov. 94

MONOGRAM SERIES LBI-38864B

TOP VIEW 406039-E ISSUE: H / RF BOA R D

TOP V IEW 406 039- E IS SUE: H / R F B OARD

Page -32.3-

Nov. 94

MONOGRAM SERIES LBI-38864B

BOTTO M VIEW 4060 39-E ISSUE: H / RF BOA R D

BOTTOM V IEW 40 6039 -E IS S UE: H / RF BOARD

Page -32.4-

Nov. 94

MONOGRAM SERIES LBI-38864B

PRINTED CIRCUIT BOARDS

PRINTED CIRCUIT BOARDS

DISPLAY BOARD TOP VIE W

DISPLAY BOARD BOTT OM VIE W

VOLUME BOARD TOP VIEW

VOLUME BOARD BOTTOM VIEW

Page -32.5-

Nov. 94

MONOGRAM SERIES LBI-38864B

PRINTED CIRCUIT BOARDS

PRINTED CIRCUIT BOARDS

406-969-F (DIG. PCB) TOP

406-968-C (RF. PCB) TOP 406-968-C (RF. PCB) BOTTOM

406-969-F (DIG. PCB) BOTTOM

406-973-A TOP 406-973-A BOTTOM

Page -32.6-

Nov. 94

MONOGRAM SERIES LBI-38864B

VOLTAGE CHARTS

VOL TAGE CHARTS

Page -32.7-

Nov. 94

MONOGRAM SERIES LBI-38864B

VOL TAGE CHARTS

VOLTAGE CHARTS

Page -32.8-

Nov. 94

MONOGRAM SERIES LBI-38864B

VOLTAGE CHARTS

VOL TAGE CHARTS

Page -32.9-

Nov. 94

MONOGRAM SERIES LBI-38864B

VOL TAGE CHARTS

VOLTAGE CHARTS

Page -32.10-

Nov. 94

EXPLODED VIEW

AND

EXPLODED VIEW PARTS LIST

NOTE

Only those item s indic ate d by shad ing will be stoc ke d by After Mar ke t

Service s. All other items are for re fe rence only.

When orde rin g parts fo r your Monogr am Serie s ra dio, prece de all par t

numbers with the prefix "R29/"

Page - 33. 0 -

Oct. 94

MONOGRAM SERIES LBI-38864B

EXPLODED VIEW PARTS LIST

EXPLODED VIEW P ARTS LIST

Page - 33. 1 -

Oct. 94

MONOGRAM SERIES LBI-38864B

EXPLODED VIEW PARTS LIST

EXPLODED VIEW P ARTS LIST

Page - 33. 2 -

Oct. 94

MONOGRAM SERIES LBI-38864B

MGM-148 / MGM-160 EXPLODED VIEW

MGM-148 / MG M -160 E X PLODE D V IE W

Page - 33. 3 -

Oct. 94

SCHEMATICS

Ericss on In c.

Priv at e R a di o S ystems
Mountain View Road
Lynchburg,Virginia 24502
1-800-528-77 11 (Outs ide USA, 804-52 8-7711)

Printed in U.S.A.

Page -34-

Nov. 94

LBI-38864B

RF BOARD

R29/406039 -E

34.1

LBI-38864B

DIGITAL BOARD
R29/406041-F

34.2