Ericsson BML 161 51/022, BML 161 51/024, 344A3072P1, 344A3072P8 Operator's Manual

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Operator’s Manual
UNIVERSAL MULTI-UNIT CHARGER STANDARD & RAPID
TO PREVENT FIRE OR ELECTRIC SHOCK HAZ­ARD DO NOT EXPOSE THIS PRODUCT TO RAIN OR MOISTURE
ericssonz
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TABLE OF CONTENTS
Page
IMPORTANT SAFETY INFORMATION . . . . . . . . . . . 3
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 7
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 9
INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 13
DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . 14
TROUBLESHOOTING CHART . . . . . . . . . . . . . . . 15
ACCESSORIES AND REPLACEMENT PARTS . . . . . . 17
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . 19
NOTE: The Universal Chargers BML 161 51/022 & /024 have been tested and found to com­ply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules. These lim­its are designed to provide reasonable portection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
NOTICE!
This manual covers Ericsson and General Electric products manufactured
and sold by Erics son Inc.
This manual is published by by typographical errors, inaccuracies of current information, or improvements to programs and/or equipment, may be made by
Ericsson Inc .
part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including pho­tocopying and recording, for any purpose, without the express written permission of
Copyright© May 1995, Ericsson Inc.
, at any time a nd w ithout no tice. Such c hanges will be incorportated into new editions of this manual. No
Ericsson Inc.
, without any warranty. Improvements a nd changes to this manual necessitated
Eric sson Inc.
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IMPORTANT SAFETY
INFORMATION
1. SAVE THIS MANUAL - It contains important safety and operating in-
structions for Universal Multi-Unit Charger.
2. Before using the battery charger, read all instructions and cautionary markings on (1) the battery charger, (2) the battery, and (3) the product using the battery.
3. CAUTION - To reduce the risk of injury, charge only Ericsson battery packs using the prope r battery sleeve . Charging any other battery pack or ba tteries may cause the battery to burst and cause personal injury or damage.
4. Do not expose charger to rain or snow.
5. Do not use auxiliary equipment not recommended or sold by the manu­facturer. To do so may result in a risk of fire, electric shock, or i n j ur y t o persons.
6 To reduce risk of damage to electric plug and cord, pull by the plug
rather than the cord when disconnecting the charger .
7. Make sure the cord is located so that it will not be stepped on, tripped over , or otherwise subj ect ed to dam a ge or stres s.
8. An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in a risk of fire and electric shock. If an exten s ion cord must be used, make sure:
a. That pins on the plug of the extension cord are the same number,
size, and shape as those on the charger’s plug;
b. That the extension cord is properly wired and in good condition;
and
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IMPORTANT SAFETY
INFORMATION
c. That the wire size is large enough for the AC ampere rating of the
charger as specified in Table 1.
TABLE 1
RECOMMENDED MINIMUM SIZE FOR
EXTENSION CORDS
LENGTH OF EXTENSION CORD (ft.) 25 50 100 150
AWG SIZE OF EXTENSION CORD 18 18 18 16
9. Do not operate charger with damaged cord or plug - replace them im­mediately.
10. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; return it to a qualified service shop.
11. Do not disassemble the charger; return it to a qualified service shop when service or re pair is re quired. Incorre ct reassembly may result in a risk of electrical shock or fire.
12. To re duce risk of electric shock, unplug the charger from the outlet be­fore attempting any maintenance or cleaning.
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IMPORTANT SAFETY
INFORMATION
13. GROUNDING AND AC POWER CORD CONNECTION - To reduce the risk of electrical shock use only a properly grounded outlet. The charger is equipped with an e lectric c ord having an equipment-ground­ing conductor and a grounding plug. Be sure the outlet is properly in­stalled and grounded in accordan ce with all local codes and ord inan ces.
14. DANGER - Never alter the AC cord or plug. If it will not fit in th e out­let, have a proper outlet installed by a qualified electrician. Improper connection can result in risk of an electric shock .
15. The Rapid Charger 120 Vac line cord has a grounding plug that looks like the plug illustrated in Figure 1. A temporary adapter, which looks like t he ada p te r illustrated in s ketches B and C, may be us ed to con nect this plug to a two-pole receptacle as shown in sketch B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician.
16. DANGER - Be fore using an adapter as illustrated, be certain the center screw of the outlet plate is grounded. The green- color rigid ear or lug extending from the adapter must be connected to a properly grounded outlet--make certain it is grounded. If necessary, replace the outlet cover plate screw with a longer screw that will secure adapter ear or lug to outlet plate and make ground connection to grounded outlet.
17. Care should be taken when placing the charger in service to insure proper t op and bottom ven tilation. A minimum of 1/4" is required be­tween the bottom of the charger and the surface on which it sits.
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IMPORTANT SAFETY
INFORMATION
Figure 1 - Grounding Methods
NOTE
Due to the temperature characteristics of nickel-cadmium batteries, the batterie s wi ll not acc ept a full c harge at temperature extremes. For maximum capacity, recharge the battery pack at a r oo m tem per atur e o f 65° to 85° Fahrenheit, whenever possible.
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VOLTAGE SOURCE
120 volt switch position 96-144 Vac, 50/60 Hz 230 volt switch position 176-264 Vac, 50/60 Hz
POWER CON S U MP TION
Rapid Charger 170 watts Standard Charger 30 watts
FUSE RATING
Rapid Charger F1 - 5 Amp 250 volt Standard Charger F1 - 315 mA, 250 volt
RECHARGE TIME
Rapid Charger 1 hour
SPECIFICATIONS
F2 - 600 mA, 250 volt
Standard Ch arger 14 hours
OPERATING TEMPERATURE RANGE + 5° to +45°C
( + 41° to + 113°F)
DIMENSIONS (H x W x D)
Height 4.6 inches (117 mm) W i dt h 12.4 inches (315 mm) Depth 18.2 inches (4 61 mm)
WEIGHT
Rapid Charger 15.8 lb. (7.1 kg) Standard Ch arger 15.2 lb. (6.8 kg)
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DESCRIPTION
The Universal Multi-unit Charger is designed to charge Ericsson per­sonal radio battery packs. The charger is available either as a Standard or Rapid Charger and is capable of charging up to six battery packs at one time.
The Standard Multi-unit Charger is capable of fully charging battery packs in 14 hours and Rapid Desk Charger charges most battery packs in one hour or less. The use of interchangeable battery sleeves permits charg­ing different battery pack families at the same time (i.e. two M-RK and four M-PD sleeve inserts in the same charger).
Both the Standard and Rapid Multi-unit Chargers may be powered by either a 120 Vac (50/60 Hz) or 230 Vac (50/60 Hz) power source. Power source selection is made by switching the Voltage Selection switch to the proper source voltage and using the correct power cable (see Accessories and Replacement parts).
Battery Pack sleeves are available for the following Ericsson personal radios:
RADIO TYPE SLEEVE NUMBER M-PA, M-PD, MTL, PLS, & TPX BML 161 51/001 PCS BML 161 51/00 2 M-RK BML 161 51/00 3 MONOGRAM BML 161 51/004
CAUTION
Recharging any battery pack or batteries other than the ones your equipment was designed to charge may result in damage to equipm ent, leakage, or explosion.
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PRISM HP BML 161 51/005
INSTALLATION
The Multi-unit Charger may be located on a desk or other flat surface or mounted on a vertical wall in a convenient location. Ensure either a 120 or 230 Vac 50/60 Hz power source is located near the charger. Check the charger ’s voltage selection switch and v erify it matches the source voltage. When locating it on a flat surface be sure to allow 1/4" clearance around the top and bottom covers to provide adequate ventilation.
When mounting the Universal Multi-charger on a wall be sure the wall is strong enough to support the charger and a full compliment of radios.
Hollow walls -
It is not recommended that the charger be mounted di­rectly to the wall due to the possible weight (26 lbs max) involved. We sug­gest mounting the charger on an 18" x 18" plywood panel secured to the wall st uds. The fo llowing steps describe the proces s for installing the panel and mounting the charger.
1. Locate the studs, s tuds are normally 16" apart, measured center-to-cen-
ter.
2. Posit ion the top of the panel at the desired height and drill pilot holes
through the panel into the s tuds. Secure the panel to the studs using four 2 1/2" long screws.
3. Using the templat e, locate keyhole slots for the Multi-charger mounting
screws . Install the four No. 8 x 1 1/2" mounting screws and mounting spacers (provided). Install charger on mounting spacers by pressing down on the charger allowing the mounting spacers to seat into the charger keyhole slots. The weight of the charge r w ill hold it firmly to the wall.
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Solid walls - To install the charger on a brick or concrete wall, first in-
sert four wood dowels or fiber, plastic or masonry mounting anchors. Use the following procedur e:
1. Using the mounting template provided, locate and mark the charger
keyhole mounting p oints. Drill the holes to match the anchor’s diameter and depth using a carbide drill. Insert the anchor into the holes.
2. Screw the four No. 8 x 1 1/2" screws and mounting spacers (provided)
into the anchors.
3. Install the charger on the mounting spacers by pressing down on the
charger allowing the mounting spacers to seat into the charger keyhole slots. The weight of the charger will hold it firmly to the wall.
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INDICATORS
STANDARD MULTI-UNIT CHARGER
CHARGE (RED) CONTINUOUS: Indicates battery is charging at the se-
lected charging rate
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RAPID MULTI-UNIT CHARGER
WARNING
If both CHARGE and READY indicators are blinking fast, imme­diately unplug the charger and return it for service. If left in this condition, the battery may be severely overcharged causing per­sonal injury or damage.
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STAND-BY Both indicators are OF F . Battery not installed.
CHARGE (RED) CONTINUOUS: Indicates battery is charging at the se-
lected charging rate.
BLINKS SLOWLY: Indicates a BATTERY FAULT condition which is preventing an acceptable rapid charge. This condition may result if the battery is too hot or cold, weak or dead, or defective. If the blinking CHARG E indicator does not turn to a continuous RED after 15 minutes, remove and reinsert the battery.
Weak or Dead Battery - The CHARGE indicator goes to continuous RED after the battery has an acceptable pre-charge (typically less than 10 minutes).
READY (GREEN)
PROBLEM (RED/GREEN)
Cold or Hot Battery - The CHARGE indicator stays in a blinking RED condition until the battery temperature reaches acceptable limits
and the battery is removed
and reinserted to clear the fault condition.
Defective Battery - The CHARGE indicator stays in a blinking RED condition after clearing the fault by re­moving and reinserting the battery .
CONTINUOUS: Indicates charging is complete and charger has switched to trickle charge.
BLINKING FAST: When both indicators are blinking fast, either the output has a short circuit or an abnormal output condition exists.
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OPERATION
Using The Desk Charger
CAUTION
For indoor use only. To re duce risk of injury, charge only nickel cad­mium type rechargable batteries. Other types of batteries may explode causing personal injury or damage. Replace defective cords immedi­ately.
1. Plug in the charger and turn it on using the ON/OFF power switch lo-
cated in the rear.
2. Turn the radio OFF and place it into the proper charging sleeve with
the speaker facing the front of the charger. If only charging a battery pack, properly insert the battery pack into the charger as indicated on the battery pack making sure the ON-OFF switch on the battery pack is in the OFF position (M-RK, Monogram or Prism HP battery packs do not have an ON/OFF switch).
3. STANDARD MULTI-UNIT CHARGER: The CHARGE (red) indica-
tor will light indicating the battery is being c harged The proper charge current for long or short case battery packs is selected by the insert mi­cro switch . To ch arge the battery to maximum capacity, let the battery pack charge for at least 14 hours
4. RAPID MULTI-UNIT CHARGER: The CHARGE (red) indicator will
light indicating the battery is being charged. (If the CH ARGE indicator is blinking slowly - the charger is in the pre-charging mode. The charger should switch to normal charge within 10 minutes). When the READY (green) indicator lights - charging is complete and the charger is in trickle charge mode.
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NOTE
On occasion when charging a new battery or a battery which has been out of use for a few months, the charger will prematurely switch to the trickle charge before the battery has been fully charged. If this hap­pens, allow the battery to continue trickle charging overnight. Then remove and reinsert the battery and observe that the battery goes through a normal rapid charge before putting it into service.
To Remove A Battery Pack
Simply reach into the cutouts provided in the sides of the ch arging insert
and lift the battery pack out.
DEFINITIONS
Dead Battery Battery pack with low voltage due to long term self
discharge or extreme discharge.
Hot Battery Battery Pack excessively warmed by char ging or en-
vironmental temperature conditions.
Cold Battery Battery pack excessively cooled by an environmental
condition.
Defective Battery Battery pack with one or more of th e internal cells
shorted.
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TROUBLESHOOTING CHART
SYMPTOM
1. RED LED indicator does not light.
2. Pre-charge too long RED LED blinks slowly for over 10 minutes. (Rapid charg er on ly)
CHECK FOR
1. Power cable not pl ug ged in securely.
2. Power switch not turn ed on.
3. Battery pack not properly installed in charger.
4. Defective charger. Return to a qualified service shop for repair.
5. Charging contacts on the battery or charg er are dirty. Clean with soft eraser.
1. Defective battery with shorted cells.
3. Red charge LED ON for several seconds then starts to blink slowly. (Rapid Charger only)
4. RED and GREN LED’s blink rapidly (Rapid Charger only).
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1.
2.
Hot battery (above 45° C). Cold battery (below 0° C). Remove battery and r e-insert
after temperature has stabilized.
1. Defective charger, return charger to a qualified service shop.
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ACCESSORIES AND REPLACEMENT PARTS
Accessories and replacement parts may be obtained from your local
dealer or by calling the Ericsson Inc. After Market Services 24-Hour Toll Free Number 1-800-368-3277 (USA only) or FAX 1-800- 833-7592. Please provide the description and part number when ordering [e.g. PCS sleeve, BML 161 51/002] .
The following pages illustrate and identify the accessories and replace­ment p arts available. NOTE: Complete c hargers must be ordered using ap­plicable package number.
120 Vac Line Cord
BML 161 51/043
230 Vac Line Cord
BML 161 51/044
NOTE
Only an authorized or certified electronic technician should attempt to disassemble or service the charger.
Refer to U nive rsal M ult i-unit Charger M ainte nanc e Manu al if it is nec­essary to change the charger sleeve or to replace printed wiring boards, components or assemblies.
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Standard Charger Contro l Board
Charger Sleeve
F29/4R-A9-0096
STD Charger Power Supply
F29/4R-A9-0095
See Pg. 8 for sleeve numbers
Rapid Charger Power Supply
F29/4R-A9-0091
Rapid Charger Control Board
F29/4R-A9-0083
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Rapid Charger Constant Current
F29/4R-A9-0092
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WARRANTY
A Eric sso n Inc. (herein after "Selle r") warr ants to the or iginal pur chaser fo r use (herei nafter " Buyer") tha t
Equipment manufactured by Seller shal l be free from defects in material, workmanship and title, and shall conform to its published specifications. With respect to any Eq uip me nt n ot m an ufactured by Seller )except for integral parts of Seller ’s Equipment to which the warranties set forth above shall apply). Seller gives no warranty, and only the warranty, if any, given by the manufac- turer shall a pply. Batte ries are excluded from this war ranty but are warran te d under a separate Nickel- Cadmium Batt er y W ar ra nt y.
B Seller’s obligations set forth in Paragraph C below shall apply only to failures to meet the above warran-
ties ( exc ept a s to tit le) o cc urrin g w ithi n the fol lowi ng pe rio ds of ti me fro m da te of sale to the Buy er and are conditioned on Buye r’s giving writte n no tice to Selle r with in th irt y (30) da ys of such occurre nce .
1. for fuses, incandescent lamps, vacuum tubes and non-rechargeable batteries, operable on arrival only
2. for parts and accessories (except as noted in B.1) sold by Seller’s Service Parts Operation, ninety (90) days.
3. for all other Equipment of Seller’s manufacture, one (1) year.
C If any Equipment fails to meet the foregoing warranties, Seller shall correct the failure at its option (i) by
repairing any defective or damaged part or parts thereof, or (ii) by making available at Seller ’s factory any necessary repaired or replacement parts. Any repaired or replacement part furn ished hereunder shall be warranted for the remainder of the warranty period of the Equipment in which it is installed. Where such failure cannot be corrected by Seller’s reasonable efforts, the partie s will nego tiate an equi­table adjustment in price. Labor to perform warranty service will be provided at no charge only for the Equipment covered under Paragraph B.3, and only during the first three (3) months following the date of sale to the Buyer. Thereafter, labor will be charged at prevailing rates. T o be eligible for no-ch arge labor , service must be performed by an Authorized Service Center or other Servicer approved for these pur­poses either at its place of business during norma l business hours, for mobile or personal equipment, or at the Buyer’s location, for fixed location equipment. Service on fixed location equipment more than thirty (30) miles fr om the Service Center or other approved Servicer ’s plac e of business will Include a charge for transportation. Equipment located off-shore is not eligib le fo r no -ch ar ge labo r.
D. Seller’s obligation under Paragraph C shall not apply to any Equipment, or part thereof, which (i) has
been modified or otherwise altered other than pursuant to Seller’s written instr uction s or written approval or, (ii) is normally consumed in operation or, (iii) has a normal l ife inherently shorter than the warranty periods specified i n Paragraph B , or (iv) i s not properl y stored, installed, used, maintained or repaired. or, (v) has been subjected to any other kind of misuse or detrimental exposure, or has been involved in an accident.
E The preceding paragraphs set forth the ex clusive remedies for claims (ex cept as to title) based upon
defects in or nonconf ormity of the Eq uipment , whethe r the cl aim is in cont ract, wa rranty, tort (incl uding negligence), strict liability or otherwise, and however instituted. Upon the expiration of the warranty pe­riod, all such liability shall terminate. The foregoing warranties are exclusive and in lieu of all other war­ranties, whether oral, written, expressed, implied or statutory. NO IMPLIED OR STATUTORY WARRANTIES OP ME RC HA NTABILITY OR FITNESS FO R PARTICULAR PURPO SE SHALL APPLY. IN NO EVENT SHALL THE SELLE R BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, SPE­CIAL, INDIRECT OR EXEMPLARY DAMAGES.
This warranty applies only within the United States.
1-800-528-7711 (Outside USA, 804-528-7711)
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Ericsson Inc.
Private Radio Systems Mountain V iew Road Lynchburg,Virginia 24502 1-800-5 28-7711 (Outside USA, 804-528-7711)
AE/LZT 123 1871 R1A
Printed in U.S.A.
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