ErectaStep UNIVERSAL MODULAR PLATFORM SYSTEM OWNER’S MANUAL

ErectAStep 219 Safety Avenue Andrews, SC 29510 Phone 888-878-1839 Fax 843-264-8584
OWNER’S MANUAL
UNIVERSAL MODULAR PLATFORM SYSTEM
WARNING! READ CAREFULLY AND UNDERSTAND ALL INSTRUCTIONS BEFORE STARTING INSTALLATION. FAILURE TO FOLLOW ALL INSTRUCTIONS MAY RESULT IN DEATH OR SERIOUS PERSONAL INJURY.
IMPORTANT
Equipment should not be altered or modified from its original design without consultation with the manufacturer.
Equipment which is damaged or becomes damaged during use, handling, or shipping should be set aside and not used.
WARNING! Failure to anchor unit properly with the correct layout dimensions can result in product damage not covered under warranty – product is not designed to be self supported without anchor bolts. Failure to secure all fasteners may result in death or serious personal injury.
Do not assemble unit off of anchor bolts and then lift onto them. System should only be assembled in its final location. Never move an assembled system.
WARNING! Backing plates must be used where designated in the instruction manual. Failure to use backing plates where designated may cause equipment to fail and may result in death or serious personal injury.
TORQUE DATA: All ½” bolted connections = 678 in-lbs. (56 ft-lbs.) lubricated or 904 in-lbs. (75 ft-lbs.) dry +/-10%. For 5/8” anchor bolts = 900 in-lbs. (75 ft-lbs.) lubricated or 1080 in-lbs. (90 ft-lbs.) dry +/-10%.
Use of impact wrenches NOT sanctioned.
WARNING! After a usage period of 60-90 days, check all fasteners to ensure connections are secure. Periodic inspection is recommended to insure all fasteners are secured. Failure to secure all fasteners may result in death or serious personal injury.
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UNIVERSAL MODULAR PLATFORM SYSTEM
ASSEMBLY CRITERIA
Verify proper installation according to ErectAStep installation manual. In addition, make sure to check the following specifically.
Ensure all anchor bolts are installed properly at the stair base and tower.
Ensure leading edge of platform and stair gusset are flush.
Ensure tower is vertically plumb.
Ensure all bolts are properly tightened according to ErectAStep installation manual. No impact wrenches are to be used – tighten all bolts by hand.
Ensure that stair guardrail posts are vertically plumb.
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UNIVERSAL MODULAR PLATFORM SYSTEM
INTRODUCTION: ErectAStep modular platform and stair systems are
pre-engineered and designed for unlimited configurations. This universal design allows for optimum flexibility to gain access and egress over and/or around obstructions, equipment, walls, etc.
ErectAStep uses only the highest quality material in the construction of its modular system to ensure the quality, strength, and dependability for years. It is very important to follow configuration guidelines and installation instructions for your ErectAStep system. Design limitations can exist with respect to required supports, adequate footings, and prescribed application.
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COMPONENTS
PLATFORMS
HANDRAILS
STAIR UNITS
TOWER SUPPORTS
Complimentary tool kit included in shipment.
Min 2 people are recommended for assembly.
Forklifts or cranes may be required based on height and complexity of assembly configuration.
LADDERS
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SYSTEM ANCHOR LAYOUT
PLAN VIEW
PAD LAYOUT
ANCHOR BOLT POSITION
Anchor bolt positions should be laid out by mathematically calculating positions of anchors. (see component anchor layout or ErectAStep configurator pad layout for your system)
NOTICE - Four anchor bolts required for stair unit when six step or greater.
Layout area for location of your ErectAStep system using measuring tape and chalk lines, keeping anchor lines square and parallel.
Drill or wet set anchor bolts in the mathematically correct location prior to assembly. Follow any curing procedures recommended by your concrete/anchor bolt supplier.
Using a level slab/foundation is recommended for anchoring the ErectAStep unit to achieve a good contact point between the bottom of the stairs/supports and the concrete in lieu of utilizing leveling anchors and shims.
Once pad layout is complete and you are ready to assemble unit, continue with instructions. Assemble unit on anchor bolts starting with supports, stairs and then connecting platforms, handrails, gussets, etc.
NOTICE - Do not assemble unit off of anchor bolts and then lift onto them. System should only be assembled in its final location. Never move an assembled system.
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COMPONENT ANCHOR LAYOUT
Stair Unit 5/8” diameter anchor bolts required for 3/4” diameter holes in
base plate.
Two (2) anchor bolts required for units less than 6 step. Four (4) anchor bolts required per stair unit for 6 step stair units
and greater.
Dimensions: A = B + 9” B = # of step X 9”
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Tower Supports 5/8” diameter anchor bolts required for 3/4” x 1 ¼”
slots in base plate.
Four (4) anchors required per tower.
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STACKING COMBINATIONS
STACKING Three thru six step towers, ladders and stairs can be
stacked to create systems taller than six steps. See samples below:
7 step = 4 step + 3 step 8 step = 5 step + 3 step
= 4 step + 4 step 9 step = 5 step + 4 step ….. 12 step = 6 step + 6 step
= 4 step + 4 step + 4 step
Recommended larger step sections positioned at bottom of stacked sections.
WARNING! 15 step is maximum size without special stair rules.
For 16 step thru 20 step, see ErectAStep configurator or sales representative. Failure to adhere to special stair rules may result in death or serious injury.
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NOTICE: One and two step towers, ladders and stairs are not
used in stacking.
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PLATFORM SLOT USAGE
Platforms are designed with slots to allow for adjusting positions of handrails and stair units.
CAUTION! Certain configurations can create pinch
points.
Platform slot design allows for mounting adjustments to deter pinch points.
Handrails or stair units can make use of these slots in order to avoid pinch points.
NOTICE: Be sure to account for dimensional change in anchor bolt layout when sliding stair unit over.
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TOWER COMPONENTS
1 AND 2 STEP
Tower order part numbers 1 Step – Part #90011 2 Step – Part #90012
Hardware kit for 1 or 2 Step Part #55996
NOTICE: 1 and 2 steps can not be used when stacking towers.
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TOWER COMPONENTS
3 THRU 6 STEP
Some components may
ship pre-assembled.
TOWER ORDER NUMBERS
3 Step – Part #90013 4 Step – Part #90014 5 Step – Part #90015 6 Step – Part #90016
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TOWER INSTRUCTIONS
SINGLE / STACKED
SINGLE
CONFIGURATION
STACKED
CONFIGURATION
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TOWER INSTRUCTIONS - BASE
STEP 1: Orient components as shown.
STEP 2: Attach hardware as shown and tighten hardware.
NOTICE: Some components may ship pre- assembled. Disassemble base from tower if used as middle or upper section when stacking.
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