Equator EZ 2500 C, EZ 1500, EZ 3600 User Manual

EQUATOR
SERVICE MANUAL
AND
SPARE PARTS CATALOG
First Edition - October 2003
COMBINATION WASHER-DRYER
MODELS: EZ 1500
www.WasherDryer.com
Advanced Appliances
Table Of Contents
WARRANTY INFORAMTION 1
TROUBLESHOOTING 2-6
INSTALLATION 2 WASH CYCLE 2-5 DRY CYCLE 5-6
SPARE PART S CATALOG 7-18
CABINET 7-9 OSCILLATING GROUP 10-12 CONTROLS 13-14 WATER INLET 15-16 VENTILATION 17-18
TESTING THE ELECTRONIC CONTROL MODULE 19
TESTING THE DRIVE MOTOR 20
CIRCUIT DIAGRAM 21
TIMER CHART 22
WARRANTY INFORMATION
Your Equator appliance is protected by this warranty under normal, personal, family or household use (1 Year), and limited commercial use (90 days) in the USA and Canada.
WARRANTY
Equator Corporation undertakes to the consumer-owner to repair or, at Equator Corporation’s option, to replace any part of this product which proves to be defective in workmanship or material under normal personal, family or household use, in the USA and Canada, for a period of one year fromthe date of original purchase.
For commercial use, the product is warranteed for a period of 90days.
During this period, Equator Corporation will provide all labor and parts necessary to correct such defect, free of charge, if the appliance has been installed and operated in accordance with Equator Corporation’s written instructions with the appliance. Ready access to the appliance, for service, is the responsibility of the consumer-owner.
EXCLUSIONS
In no event shall Equator Corporation be liable for incidental or consequential damages or for damages resulting from external causes such as abuse, misuse, incorrect voltage or acts God.
This warranty does not cover service calls which do not involve defective workmanship or materials covered by this warranty. Accordingly, diagnosis and repair costs for a service call which does not involve defective workmanship or materials will be the responsibility of the consumer-owner.
Specifically, the following work is not covered under warranty and does not constitute warranty work:
.
Installation -e.g. improper hook-up or leveling
.
Maintenance - e.g.cleaning of air and/or waterfilter
.
Damage - e.g. Replacingbroken door handle
WARRANTYSERVICE
This warranty isgiven by:
Equator Corporation, Equator Plaza, 2801 W. Sam Houston Pkwy. N., Houston, TX 77043-1611.
Service under this warranty must be obtained by the following steps, in order:
Call an Equator Corporation Authorized Service Agent (obtain number of nearest agent from your dealer or by calling Equator Service at 1-800-776-3538). Under normal circumstances, Service will be provided during regular business hours (9:00 a.m. to5:00 p.m. weekdays).
GENERAL
Since it is responsibility of the consumer-owner to establish the warranty period by verifying the original purchase date, Equator Corporation recommends that a receipt, delivery slip or some other appropriate payment record be kept for that purpose.
Remember to send in your Warranty Registration Card so that aproof of your purchase exists with Equator. This warranty givesyou specific legal rights, and
you may also have other rights which vary from State to
State.
Corporate Office
EQUATOR CORPORATION
Equator Plaza
2801 W. Sam Houston Pkwy. N.
Houston, TX 77043-1611
Tel: 713-464-3422 - Fax: 713-464-2151
Tel: 800-776-3538
Most work is covered. The defining factor is, has the machine malfunctioned (Equator is responsible) or has the customer omitted or done something to cause machine to malfunction (customer is responsible). Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
1
Troubleshooting
Installation
Problem Possible Cause Repair procedure
1. Machine vibrating or vibrating noise
1a. Shipping brackets not removed
1b. Machine not leveled 1b. Adjust front leveling legs and tighten
1c. Machine installed on uneven floor
1a. Open back of machine, remove 4 shipping brackets connecting cabinet to drum
locknuts 1c. Adjust leveling legs
2. Water leaking from door
1d. Machine installed on wood floor 1e. Rubber cap missing from rear foot 2a. Door not screwed in properly 2a. Screw door in properly
2b. Door not aligned 2b. Align door and screw in properly/Replace
2c. Boot leaking 2c. Change boot (porthole diaphrgm)
1d. Move machin to a more appropriate location or install underlayment 1e. Install new ribber foot
with new door
Wash Cycle
Problem Possible Cause Repair Procedure
1. Won't fill 1a. No power input. 1a. Check that the cord is plugged in, and circuit breaker or fuse is OK. Test unit power switch.
1b. No water pressure. 1b. Check that fill hoses are connected that the
water supply is turned on, and hoses are not kinked.
1c. Drain outlet below 20" (water siphoning out)
1c. Route drain hose through a clamp on the rear of the machine, at least 24" above the floor.
1d. Door not closed tightly 1d. Close door firmly, so that it latches.
1e. Door Switch/Lock. 1e. Set to start of regular wash cycle. Test for
115 vac between the common (low) side of the water inlet valves & terminal 21 of the pressure switch. If not present, the door switch may be defective.
1f. Pressure Switch. (test with no water in the tub)
Set to start of the regular wash cycle. Test for 115 vac between the common (low) side of the water inlet valves and terminal 22 of the pressure switch. If not present, the pressure switch may be defective.
2
Problem Possible Cause Repair Procedure
1g. Set to start of regular wash cycle. Test for 115 vac between high side of hot and cold water
1g. Timer
1h. Temperature Selector Switch
1i. Water inlet valves.
2. Fills, won't agitate
3. Won't drain 3a. Filter 3a. Remove, clean, and replace filter.
2a. Belt. 2a. Check belt, adjust tension.
2b. Electronic Control Module
2c. Motor
inlet valves and common (low) side of water inlet valves. If not present, the timer may be defective. 1h. Set to Start of the regular wash cycle. Set water temperature selector to WARM/COLD. Test for 115 vac between high side of hot and cold water inlet valves and common (low) side of water inlet valves. If not present the selector switch may be defective .
1i. If 115 vac is present across a water inlet valve coil and water pressure is present, the machine should fill. If not, the valve may be defective.
2b. Test signals at the Control Module. See Testing the Electronic Control Module. If correct, replace the Control. If test on terminals 1 to 7 fail, replace timer. If tests on terminal 8, 9, 12 through 15 fail, replace motor.
2c. Check motor resistance. See Testing Drive motor.
3b. Drain hose 3b. Check for kinks or blockage.
3c. Drain
3d. Pump
3e. Timer
4. Won't spin. 4a. Belt. 4a. Check belt, adjust tension.
4b. Electronic Control Module
4c. Overloaded 4c. Reduce load size.
4d. Wet load 4d. Check water inlet valves for leaks. See #3
3c. Drain standpipe inlet more than 36" above the floor. Blocked drain. (direct connection)
3d. With power off , run pump cooling impeller manually to check for jamming. If pump does not turn freely, disassemble, remove foreign objects, and reassemble.
3e. Set timer to REGULAR SPIN. Test for 115 vac across the pump terminals. If present, the pump may be defective. If not present, timer may be defective.
4b. Test Control Module in accordance with the appropriate procedure.
3
Problem Possible Cause Repair Procedure
5. Noisy 5a. Not leveled. 5a. Adjust levelling legs, tighten lock nuts.
5b. Foreign object in tub. 5b. Check tub, remove object.
5c. Shock Absorber. 5c. Check that attachment bolts are tight.
6. Vibrates. 6a. Shipping brackets attached. 6a. Remove & store shipping brackets.
6b. Unstable floor 6b. Remove carpeting, move to abeter location,
or install underlayment.
6c. Not leveled properly 6c. Adjust levelling legs, tighten lock nuts.
7. Water leaks from detergent drawer
8. Timer doesn't advance
9. Tub rotates one direction only during wash and dry cycles
10. Water flows into tub with machine off.
7a. Not leveled. 7a. Adjust levelling legs, tighten lock nuts.
7b. Spinning with water in tub. 7b. Not draining. See Won't drain
7c. Electronic Control Module 7c. Test signals at Control Module. See Testing
Electronic Control. If correct, replace control module. If tests between terminals 1-7 fail, replace timer. If tests on terminals 8, 9 or 12-15 fail, replace motor.
7d. Motor (tachometer). 7d. Check tachometer resistance. See Testing
the Drive Motor.
8a. Water supply off. 8a. Check water pressure at inlet valve
connections.
8b. Filling interrupted. 8b. See Won't Fill.
8c. Timer. 8c. Test timer motor resistance: 2000 ohms
max. Set to different cycle (e.g. Delicates) & check timer function different cycle (e.g. Delicates).
9a. Electronic Control Module 9a. Test signals at Control Module. See Testing
Electronic Control. If correct, replace control module. If tests between terminals 1-7 fail, replace timer. If tests on terminals 8, 9 or 12-15 fail, replace motor.
9b. Timer. 9b. See above. 10a. Water inlet valves leaking. 10a. Identify leaking valve. Remove and clean
by backflushing to remove foreign material. Replace valve if cleaning does not correct the problem.
4
Problem Possible Cause Repair Procedure
11a.Unplug unit. With excessive water still in
11. Machine overfills.
11a. Pressure Switch.
tub, check for continuity between terminals 21 and 22. Drain machine, then replace pressure switch if test indicates continuity.
11b. Drain machine, then replace pressure kinked or leaking switch hose.
12b. Unplug unit, wait 2 minutes to release door lock. Test switch with pressure hose off. There should be no continuity between terminals 11&13.
12. Door won't open.
13. Clothes wet at end of wash cycle.
11b. Pressur Switch Hose.
12a. Door lock enabled. 12a. Water in tub. See W on't drain.
12b. Pressure Switch.
13a. Water in tub. 13a. See Won't drain.
13b. Inadequate final spin. 13b. See Won't Spin.
Dry Cycle
Problem Possible Cause Repair Procedure
1. No tumble action.
1a. No power input.
1b. Door not closed. 1b. Close door firmly, so that it latches tightly.
1c. Door switch.
1d. Dry timer.
1a. Check that cord is plugged in, and circuit breaker or, if fuse is OK. Test unit power switch.
1c. Close the door. Test for 115 vac between terminal a of the dryer timer and the common (low) side of the water inlet valves.
1d. Set dry timer to 60 minutes. Test for 115 vac between terminal al of the dryer timer and the common (low) side of the water inlet valves.
2. Clothes cold and damp at the end of the dry cycle.
1e. Belt. 1e. Check belt, adjust tension.
1f. Test signals at the Control Module. See Testing the Control Module. If correct, replace
1f. Electronic Control
1g. Motor.
2a. Timer not advanced beyond the cool-down period.
the control module. If tests on terminals 1 to 7 fail, replace timer. Tests on terminals 8, 9 or 12 through 15 fail, replace motor. 1g. Check motor resistance. See Testing the Drive Motor.
2a. Set dryer timer for times longer than 15 minutes.
5
Problem Possible Cause Repair Procedure
2b. Blower inoperative. 2b. Check for 115 vac at the blower motor
terminals. Check motor resistance: 10 ohms maximum.
2c. Thermostats open. 2c. Check for continuity, at room temperature.
2d. Thermal fuse open. 2d. Check for continuity.
2e. Heating elements. 2e. Check resistance: 25 ohms maximum open.
2f. Dryer timer. 2f. Test for 115 vac between either terminal of
88° C thermostat & either terminal of 110° C thermostat.
3. Clothes hot and damp at the end of the dry cycle.
3a. Blocked filter. 3a. Remove, clean, and replace filter.
3b. *No cold water supply. 3b. Cold water reuired for dryer to function
properly.
3c. * Machine not leveled. 3c. Condenser water flow disturbed. Level unit
and retest.
4. Long drying time.
5. Clothes stiff and wrinkled.
3d. Blower impeller. 3d. Remove and clean. Also check to see if
condensing channel is clogged with lint. 3e. * Condenser water valve inoperative. 3f. * Blower housing to Tub Seals mismatched.
4a. High suds detergent. 4a. Use Equator detergent, or other low-suds
Excessive detergent. Measure detergent, using 2 tablespoons or 1/8
4b. Hot and cold water hoses reversed. 4c. Dryer section malfunction. 4c. See #2 and #3 above for tests to perform.
5a. Overdrying. 5a. Set dryer timer for a shorter cycle
5b. High suds detergent. 5b. Use Equator detergent, or other low-suds
5c. Excessive detergent. 5c. Measure detergent, using 1 tablespoon.*
* Applies only to models EZ 3600 C and EZ 2500 C
3e. Test for 110 vac across the valve terminals.
If present, valve may be defective.
3f. Disassemble blower housing from tub.
Ensure that seals are positioned properly &
reassemble.
brand.
cup maximum.
4b. Connect hoses to the proper inlet valves.
brand.
6
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