Epson Nanoptix CALLISTO User Manual

Spill-Proof Cuts Thermal Printer

Owner's Manual

First Edition: JUNE 2005
Last Revision: AUGUST 2006
Spill-Proof Cuts Thermal Printer
Owner’s Manual
Legal Notices
Disclaimer
Information in this document is subject to change without notice. Consult your Nanoptix Inc. sales representative for information that is applicable and current. Nanoptix Inc. reserves the right to improve products as new technology, components, software, and firmware become available.
No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Nanoptix Inc.
Copyright
Copyright 2004 by Nanoptix Inc. Dieppe, New Brunswick Canada All rights reserved Printed in Canada Confidential, Unpublished Property of Nanoptix Inc.
Trademarks
Epson is registered trademark of Epson Corporation. Windows is registered trademark of Microsoft Corporation. Nanoptix is a trademark. Other trademarks and registered trademarks are the property of their
respective holders.
Federal Communications Commission (FCC) Radio Frequency Interference Statement
Warning
Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
Note
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Information to the User
This equipment must be installed and used in strict accordance with the manufacturer's instructions. However, there is no guarantee that interference to radio communications will not occur in a particular commercial installation. If this equipment does cause interference, which can be determined by turning the equipment off and on, the user is encouraged to contact Nanoptix Inc. immediately.
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Nanoptix Inc. is not responsible for any radio or television interference caused by unauthorized modification of this equipment or the substitution or attachment of connecting cables and equipment other than those specified by Nanoptix Inc. The correction of interferences caused by such unauthorized modification, substitution or attachment will be the responsibility of the user.
In order to ensure compliance with the Product Safety, ICES, FCC and CE marking requirements, you must use the power supply, power cord, and interface cable which were shipped with this product or which meet the following parameters:
Power Supply
UL Listed power supply with standard 60Hz-50Hz, 100-240VAC input and 24VDC output equipped with AC line filtering, over-current and short-circuit protection.
Use of this product with a power supply other than the Nanoptix Inc. power supply will require you to test the power supply and Nanoptix Inc. printer for FCC and CE mark certification.
Communication Interface Cable
An approved Nanoptix interface cable must be used with this product. Using a cable other than Nanoptix approved product will require that you test the cable with the Nanoptix Inc. printer and your system for FCC and CE mark certification.
Power Cord
A UL listed, detachable power cord must be used. A power cord with Type SVT marking must be used. For applications outside the North America, power cords that meet the particular country’s certification and application requirements should be used. Use of a power cord other than described here may result in a violation of safety certifications that is in force in the country of use.
Industry Canada (IC) Radio Frequency Interference Statement
This Class B digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
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Table of Contents
1. About the Printer..................................................................... 1
1.1 Description of Printer ...................................................................................1
1.2 Connection....................................................................................................2
1.3 General specifications..................................................................................3
1.4 Printer Controls.............................................................................................4
To reset Printer........................................................................................................................ 4
Paper Feed Button................................................................................................................... 5
1.5 Changing Paper ............................................................................................6
1.6 Testing the Printer........................................................................................7
1.7 Troubleshooting the Printer.........................................................................8
Printer LED ..............................................................................................................................8
Printing Problems .................................................................................................................... 9
Printer Does Not Work............................................................................................................. 9
2. Media and Supplies Guide.................................................... 10
2.1 Thermal Paper Specifications....................................................................10
2.2 Ordering Thermal Paper.............................................................................10
2.3 Ordering Miscellaneous Supplies .............................................................11
Ordering Power Supply and Power Cords............................................................................. 11
Ordering Communication Cables...........................................................................................12
Communication Cables Pin-Out............................................................................................ 12
3. Communicating with the Printer.......................................... 15
4. APPENDIX A: Mechanical Drawings.................................... 16
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Figures
FIGURE 1: NANOPTIX SPILL-PROOF CUTS PRINTER ............................................................................ 1
FIGURE 2: NANOPTIX SPILL-PROOF CUTS CONNECTION RETAINED WITH PLASTIC POSTS....................... 2
FIGURE 3: NANOPTIX SPILL-PROOF CUTS OPTIONAL PLASTIC COVER................................................. 2
FIGURE 4: RESETTING PRINTER.......................................................................................................... 4
FIGURE 5: PAPER FEED BUTTON........................................................................................................ 5
FIGURE 6: LOADING PAPER................................................................................................................ 6
FIGURE 7: TEST TICKET EXAMPLE...................................................................................................... 7
FIGURE 8: STATUS LED..................................................................................................................... 8
FIGURE 9: MECHANICAL DIMENSIONS............................................................................................... 16
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Tables
TABLE 1: SPECIFICATION ................................................................................................................... 3
TABLE 2: TROUBLESHOOTING WITH THE STATUS LED......................................................................... 8
TABLE 3: TROUBLESHOOTING PRINTING PROBLEMS ........................................................................... 9
TABLE 4: PRINTER DOES NOT WORK ................................................................................................. 9
TABLE 5: THERMAL PAPER DIMENSIONS .......................................................................................... 10
TABLE 6: THERMAL PAPER PART NUMBERS..................................................................................... 10
TABLE 7: ORDERING THERMAL PAPER ............................................................................................. 11
TABLE 8: POWER CORD PART NUMBERS.......................................................................................... 11
TABLE 9: COMMUNICATION CABLES PART NUMBERS........................................................................ 12
TABLE 10: RS-232 DB9 FEMALE INTERFACE ................................................................................... 12
TABLE 11: RS-232 DB9 MALE INTERFACE....................................................................................... 13
TABLE 12: RS-232 DB25 FEMALE INTERFACE ................................................................................. 14
TABLE 13: CASH DRAWER INTERFACE............................................................................................. 14
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1. About the Printer

1.1 Description of Printer

The Nanoptix Spill-Proof Cuts thermal printer is extremely fast, quiet, and very reliable. With thermal printing technology, there is no ribbon cassette to change, and paper loading is extremely simple. The printer has a built in power supply making it very compact allowing it to fit almost anywhere. The printer is also very easy to use.
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Figure 1: Nanoptix Spill-Proof Cuts Printer
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1.2 Connection

To prevent the Nanoptix Spill-Proof Cuts Printer from accidental disconnect, the USB and the Power cable can be retained using the plastic posts and cover shown in Figures 2 and 3.
Plastic Post
Figure 2: Nanoptix Spill-Proof Cuts connection retained with plastic posts
Plastic Cover
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Figure 3: Nanoptix Spill-Proof Cuts Optional Plastic Cover
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1.3 General specifications

Print Method

Resolution Print Width Paper Width Max Roll Diameter Operating Temperature Storage Temperature Operating Relative Humidity Communication Interface Options Optional Interface Memory/Firmware
Resident Character Sets
Integrated Bar Codes
Speed Sensors
Human Interface Dimensions
Weight Agency Compliance
Emission Standards
Spill-Proof Cuts Thermal Printer
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Direct Thermal 8 dot/mm (203 dpi) 80mm 80mm or 82.5 mm
82.5mm 0 to 50 C
-40 C to +65 C 5% to 90% RH at 50C (non-condensing) USB, RS-232C, RS-485, IEEE1284 Cash Drawer Kick Out 1 Mbit of SRAM, 4 Mbit of flash and128Kbit of
EEPROM Arial Bold (6 sizes) Note: Other Character sets can be programmed quickly UPC-A, UPC-E, interleaved 2 of 5, 3 of 9, Code 128, EAN 8, EAN 13. Note: Other Bar Codes can be programmed quickly Up to 250 mm/second
Paper out
Door open
Top of form (optional)
Drop-in paper loading, status LED, paper feed button 130mm width x 110mm height x 180mm depth
0.55 Kg Underwriters Laboratory - UL 60950
Safety of Information Technology Equipment, including Electrical Business Equipment
Canadian Standards Association - CSA 22.2 No. 60950 Safety of Information Technology Equipment, including Electrical Business Equipment
TUV / VDE / GS Mark Safety of Information Technology Equipment, including Electrical Business Equipment
Underwriters Laboratories - IEC 60950 / EN 60950 CB Test Report and Certificate United States - FCC Part 15 Subpart B Canada - Industry Canada ICES-003 Europe – EN 55022 Class A emissions
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Table 1: Specification
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1.4 Printer Controls

To reset Printer

In the event of a fault condition, simply turn the power switch off and on again. The printer will go through a startup routine and reset itself.
Lift Top Cove
Figure 4: Resetting Printer
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Paper Feed Button

Use the Paper Feed Button to advance the paper.
Owner’s Manual
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Figure 5: Paper Feed Button
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1.5 Changing Paper

Caution: Do not operate the printer if it runs out of paper. The printer will not operate
without paper, but it may continue to accept data from the host computer. Because the printer cannot print any transactions, the data may be lost.
1. Open the top cover by lifting upwards.
2. Press on the eject button to open the bottom cover
3. Remove the used roll.
4. Tear off the end of the new roll so that the edge is loose and place the new roll into the paper bucket with a few inches of loose paper at the bottom of the roll.
5. Pull up on the bottom of the paper roll and align the paper properly before closing the covers. Close the covers in the sequence shown in Figure 6.
6. Advance the paper by pressing on the paper feed button (figure 5) and remove excess paper.
Note: In the event of a paper jam, remove the roll, tear a new clean edge, and replace it in the paper bucket, as described above. Be sure that the paper unrolls from the bottom of the roll.
Caution: Be sure the paper unrolls from the bottom. Otherwise, the printer will not print or the paper will jam.
Bottom Cover
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Top Cover
Eject Button
Figure 6: Loading Paper
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1.6 Testing the Printer

Run this test to check the printer. The test prints and cuts a resident test ticket. Verify this ticket to ensure unit is printing and operating correctly.
To print the test ticket, power-on the printer while pressing and holding the Paper Feed Button (figure 5) for approximately 3 seconds. A test ticket similar to the one below will be printed approximately 5 seconds later. Press the paper feed button once more and the ticket will feed. Pressing the button again will result in blank tickets.
Model: CALLISTO Firmware: C51-2.41G-61UCS
COMMUNICATION Interface: IEEE1284 (0) or Serial Baud: 9600 Data Bits: 8 Parity: NONE Handshaking: NONE Print Mode: NTL Aux Port: Disabled
PRINT CONTROL Darkness Control: -1% Voltage: 24.2 Volts Temperature: 26 Celcius Speed: 4 IPS Black Bar Index: Disabled
SYSTEM RESOURCES FLASH -Used: 0
-Free: 24576 LIBRARY INVENTORY
Templates: 0,1,2 Print Regions: 1,2,3,4,5,6,7,8,
h,9,A,B,C,D,E,F,G, I,J,K,L,N,O,P,Q,R, S,T,U,Z,X,a,b,c,d, e,f,g,i,j,k,l,m,n, o,p,q,
Graphics: None Fonts: 0,3,5,7,8
MANUFACTURING INFORMATION Printer ID: 5465789 Date Code: 20184 PWM Setting: 7F7F7F7FFFFFFF A to D: DE7AA400FD000000 Resets: 9 Tickets: 00001336 Status: C51-2.41G-40-40-40-40-40-P
Figure 7: Test Ticket Example (may vary from actual printout depending on revision,
firmware chosen and printer settings)
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1.7 Troubleshooting the Printer

The printer is simple and generally trouble-free, but from time to time minor problems may occur. Follow these procedures to determine the cause and resolution of any problems the printer may be having. If the procedures in this section do not correct the problem, contact a service representative.

Printer LED

Condition LED Status
Unit ready ON Unit is in Reset or Booting OFF Unit in standby (powered off) Paper Out Slow Blink Door Open Fast Blink Paper Jam Fast Blink Missing Black Index Mark Fast Blink Temperature Error Med Blink Voltage Error Med Blink Print Head Error Med Blink
OFF
Table 2: Troubleshooting with the status LED
Status LED
Figure 8: Status LED
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Printing Problems

Problem Possible Causes What to Do
Receipt does not come out all the way.
Printer starts to print, but stops while the receipt is being printed.
Print is light or spotty.
Vertical column of print is missing.
One side of receipt is missing.
Paper is jammed. Open the top cover,
inspect and clear any jammed paper.
Paper is jammed. Open the bottom cover,
inspect and
clear any jammed paper. Paper roll loaded incorrectly. Thermal printhead is dirty.
This indicates a serious problem with the printer electronics. This indicates a serious problem with the printer electronics.
Check that the paper is
loaded properly.
Use recommended
thermal receipt paper.
Clean the Print Head
with Nanoptix authorized
cleaner.
Contact your authorized
service representative.
Contact your authorized
service representative.
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Table 3: Troubleshooting Printing Problems

Printer Does Not Work

Problem
Printer Does Not Function When Turned On.
Table 4: Printer Does Not Work
Possible Causes What to Do
Check that printer cables
are properly connected Printer not plugged in.
Door not fully closed.
on both ends.
Check that the host or
power supply is switched
on. Check Printer LED.
Close the door.
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2. Media and Supplies Guide

2.1 Thermal Paper Specifications

The printer requires qualified thermal paper with the following dimensions:
Width Diameter 80 mm ± .2 mm (3.15 in. ± .008 in.) 82.5 mm max. (3.25 in.)
Table 5: Thermal Paper Dimensions
The paper must not be attached to the core. If Top of Form Option is installed, paper with a colored stripe at the end can be used to indicate that the paper is running low.

2.2 Ordering Thermal Paper

Recommended thermal paper can be ordered direct from Nanoptix. Please specify the Nanoptix part number (p/n) when ordering paper.
Nanoptix p/n Paper Grade Manufacturer Paper Width Thickness
100505-2010
100505-2011
100505-2016
100505-2049
P350 Kanzaki 80mm 61um
(2.4mil)
Alpha 800-3.4 Appelton 80mm 86um
(3.4mil)
P350 Kanzaki 82.5mm 61um
(2.4mil)
Alpha 800-3.4 Appelton 82.5mm 86um
(3.4mil)
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Table 6: Thermal Paper Part Numbers
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Manufacturer Numbers
Appleton Specialty Papers
825 E Wisconsin Avenue P.O. Box 359 Appleton, WI 54912-0359
Kanzaki Specialty Papers (USA)
1350 Main Street Springfield, MA 01103
Table 7: Ordering Thermal Paper
Tel: 920-734-9841 Toll-free: 800-922-1729
1.888.KANZAKI Tel: 888-526-9254 Fax: 413-731-8864
Additional grades can be qualified and made available. Contact your Nanoptix sales representative for more information from our toll free line at 1-888-983-3030.

2.3 Ordering Miscellaneous Supplies

Ordering Power Supply and Power Cords

Please specify the Nanoptix part number when ordering power cords.
Part Number Part Description
102080-0000 Power Cord -North America (standard C13 “square” inlet
connector)
102080-0001 Power Cord -Continental Europe (standard C13 “square” inlet
connector)
103111-0000-02 24V, 60W Power Supply
Table 8: Power Cord Part Numbers
Contact your Nanoptix sales representative for more information from our toll free line at 1-888-983-3030.
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Ordering Communication Cables

Please specify the Nanoptix part number when ordering communication cables.
Part Number Part Description
102083 IEEE Type "A" to "B" Communication Cable (Parallel) 102085-0002 USB communication cable (Type mini B to A) 102864 RS232 cable (DB-25 male to DB-9 female) - SCNM925FM
Table 9: Communication Cables Part Numbers
Contact your Nanoptix sales representative for more information from our toll free line at 1-888-983-3030.

Communication Cables Pin-Out

Your printer uses industry standard connections for Serial, USB and Cash Drawer functions and is therefore compatible with standard printers and hosts on the market.
Please note that due to the power requirements of thermal printers, the unit will not function with the USB cable alone. The power cord must be connected to the printer.
Several connector options are available depending on the interface card installed on the back on the printer. For all cases, the Cash Drawer and USB are installed. The Cash Drawer drivers can supply up to 2 Amp when not printing.
The tables below detail the connection pin-out for the RS-232 interface and cash drawer on the printer side.
Pin Signal Name Printer I/O Host I/O Printer Function
1 AUX_PWR 5V Output n/a 2 RS232_TXD Output Input Data transmit
3 RS232_RXD Input Output Data receive 4 RS232_CTS Input Output Handshake 5 DGND Ground Ground Signal Ground/Aux
6 RS232_RTS Output Input Handshake 7 RS232_CTS Input Output Handshake 8 RS232_RTS Output Input Handshake 9 nc or PWR No connect No connect reserved
Aux Power (100mA)
Ground
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Table 10: RS-232 DB9 female Interface
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Pin Signal Name Printer I/O Host I/O Printer Function
1 AUX_PWR 5V Output n/a 2 RS232_RXD Input Output Data receive
3 RS232_TXD Output Input Data transmit 4 RS232_RTS Output Input Handshake 5 DGND Ground Ground Signal Ground/Aux
6 RS232_CTS Input Output Handshake 7 RS232_RTS Output Input Handshake 8 RS232_CTS Input Output Handshake 9 nc or PWR No connect No connect reserved
Table 11: RS-232 DB9 male Interface
Aux Power (100mA)
Ground
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Pin Signal Name Printer I/O Host I/O Printer Function
1 DGND Ground Ground Signal Ground/Aux
Ground 2 RS232_TXD Output Input Data transimt 3 RS232_RXD Input Output Data receive 4 RS232_RTS Output Input Handshake 5 RS232_CTS Input Output Handshake 6 nc or RS232_CTS Input Output Handshake 7 DGND Ground Ground Signal Ground/Aux
Ground 8 nc or 4K7 pull up 5V Output n/a Aux Power (100mA) 9 NC No connect No connect reserved 10 NC No connect No connect reserved 11 NC No connect No connect reserved 12 NC No connect No connect reserved 13 NC No connect No connect reserved 14 NC No connect No connect reserved 15 NC No connect No connect reserved 16 NC No connect No connect reserved 17 NC No connect No connect reserved 18 NC No connect No connect reserved 19 NC No connect No connect reserved 20 RS232_RTS or 4k7pu Output Input Handshake 21 NC No connect No connect reserved 22 NC No connect No connect reserved 23 NC No connect No connect reserved 24 NC No connect No connect reserved 25 INIT Input Output System Reset (active
high)
Table 12: RS-232 DB25 female Interface
Pin Signal Name Printer I/O Device I/O Printer Function
1 DGND Ground Ground Power Ground 2 Cash 1 Ground pulse Sol- (A) Solenoid (A) ground sink 3 V24 Supply 4 V24 Supply 5 Cash 2 Ground pulse Sol- (B) Solenoid (B) ground sink 6 Stat Input Switch Drawer status
Sw & Sol+(A) Sw & Sol+(A)
Solenoid/Switch Supply
Solenoid/Switch Supply
Table 13: Cash Drawer Interface
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3. Communicating with the Printer

Over the years, Nanoptix has developed a multitude of emulation for compatibility with the most popular printers in the market. At the time of printing this manual, we have the following emulations available:
- Epson LQ570+
- Epson TM-T88III
- Star TUP-400
- Axiohm A722
- Ithaca P70
- Ithaca P170
- Citizen 3551
Please contact your Nanoptix sales representative if you require other emulations. If we do not have the emulation in question, we can provide most emulations in a short timeframe. If you are not required to emulate other printers, please ask your sales representative for the latest Nanoptix Windows Driver or the “Nanoptix Programming Guide” which will list the Nanoptix ESC/P commands.
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4. APPENDIX A: Mechanical Drawings

Owner’s Manual
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Figure 9: Mechanical Dimensions
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