All rights reserved. Reproduction of any part of this manual in any form whatsoever
without SEIKO EPSON’s express written permission is forbidden.
The contents of this manual are subjects to change without notice.
All efforts have been made to ensure the accuracy of the contents of this manual.
However, should any errors be detected, SEIKO EPSON would greatly appreciate
being informed of them.
The above notwithstanding SEIKO EPSON can assume no responsibility f or any errors
in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice:
Other product names used herein are for identification purposes only and may be
trademarks or registered trademarks of their respective companies.
Copyright 1997 by SEIKO EPSON CORPORATION
Nagano, Japan
ii
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1) personal injury and 2)
damage to equipment.
WARNING
CAUTION
The precautionary measures itemized below should always be observed when performing
repair/maintenance procedures.
Signals a precaution which, if ignored, could result in serious or fatal personal injury.
Great caution should be exercised in performing procedures preceded by
WARNING Headings.
Signals a precaution which, if ignored, could result in damage to equipment.
WARNING
1. ALWAYS DISCONNECT THE PRODUCT FROM BOTH THE POWER SOURCE AND
PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.
2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH
BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN
THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL. DO NOT
CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE
POWER SUPPLY CABLE MUST BE CO NNECTED, USE EXT REME CAUT ION IN W O RKING
ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
CAUTION
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED O NLY BY EPSON CERTIFIED
REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT T HE SOURCE VOLT AGE IS THE SAME AS T HE RATED VOLT AGE,
LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A
PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT
CONNECT IT TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT T HE EPSON PRODUCT HAS BEEN DISCONNECT ED FROM THE
POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS
AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE
STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN
ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY
THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR OTHER
NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY
APPLICABLE EPSON WARRANTY.
iii
PREFACE
This manual descr ibes functions , theory of electrical and m echanical operations , maintenanc e, and
repair of EPSON LQ-670.
The instructions and procedur es included herein are intended for the experience r epair technician,
and attention should be given to die precautions on the preceding page. The Chapters are
organized as follows:
CHAPTER 1. GENERAL DESCRIPTION
Provides a general product overview, lists specifications, and illustrates the main components of the
printer.
CHAPTER 2. OPERATING PRINCIPLES
Describes the theory of printer operation.
CHAPTER 3. DISASSEMBLY AND ASSEMBLY
Includes a step-by-step guide for product disassembly and assembly.
CHAPTER 4. ADJUSTMENT
Includes a step-by-step guide for adjustment.
CHAPTER 5. TROUBLESHOOTING
Provides EPSON-approved techniques for troubleshooting.
CHAPTER 6. MAINTENANCE
Describes preventive maintenance techniques and lists lubricants and adhesives required to
service the equipment.
High speed Draft10cpi106300200
Draft10cpi106250167
12cpi127300200
15cpi159375250
Draft condensed17cpi181214143
20cpi212250167
LQ10cpi1068370
12cpi12710083
15cpi159125104
LQ condensed17cpi181143119
20cpi212167139
Note)
Note)
When the power supply voltage drops to the lower limit, the printer stops printing and then starts
printing the rest of that line again but at the slower speed than before.
When the head temperature rises to the upper limit, the printer stops printing. When the head
temperature falls to the normal level, the printer starts printing again but slower than before.
Tractor Rear in, front out
Line Spacing:1/6 inch or programmable in increments of 1/360 inch
Feed speed:Refer to the table 1-4.
Release Lever:The release lever must be set according to the table 1-5.
Paper thickness lever :The paper thickness lever must be set at the proper position according to the
table 1-6.
Table 1-4. Feeding Speed
Normal modeCopy mode
1/6 inch feed60 msec70 msec
Continuous feed0.127MPS(m/sec)
: Printing card is available only under normal temperature and humidity conditions.
Don’t use CSF 2nd bin.
Not curled, not folded, not crumpled
Rev. A
1-
LQ-670 Service Manual
8
Continuous paper (Single sheet and Multi part)
Table 1-11. Continuous Paper (Single Sheet and Multi Part)
Rear Entry (Tractor)
MinimumMaximum
Width (inch)412
(mm)101.6304.8
Length(one page) (inch)422
(mm)101.6558.8
Copies1 original + 4 copies
Total thickness (inch)0.00250.015
(mm)0.0650.39
Weight (g/m2)5282
(not multi part) (lb)1422
Weight (g/m2)4058
(one sheet of multi part) (lb)1215
QualityPlain paper, Reclaimed paper
Carbonless multi part paper
JointingPoint glue or paper staple(both side)
Continuous paper with Labels
Table 1-12. Continuous Paper with Labels
Rear Entry (Tractor)
MinimumMaximum
Label sizeSee the figure below.
Base sheet width(inch)412
(mm)101.6304.8
Base sheet length(inch)422
(one page)(mm)101.6558.8
Base sheet(inch)0.00280.0035
Thickness(mm)0.070.09
Total thickness(inch)0.00630.0075
0.160.19
Label weight(g/m2)68
(lb)17
QualityA VERY CONTINUOUS FORM LABELS, A VERY MINI-LINE
LABELS or the same quality labels
Note)
: Printing on label is available only under the normal temperature and humidity conditions.
Note):
The base sheet of labels must be continuous paper.
2.5 inch (63.5mm) min.
15/16 inch
(23.8mm)
min.
Label
R 0.1 inch(2.5mm) min.
Figure 1-3. Label Size
1-
Rev. A
Chapter 1 Product Description
9
Roll paper
Table 1-13. Roll Paper Specification
Rear Entry (Roll paper holder)
MinimumMaximum
Width(inch)8.5
(mm)216
Length(inch)-----
(mm)
Thickness(inch)0.00280.0035
(mm)0.070.09
Weight (g/m2)5282
(lb)1422
QualityPlain paper, Reclaimed paper. Not curled, not folded, not
crumpled.
Rev. A
1-
LQ-670 Service Manual
0
1.2.5 Printable Area
Cut sheets
Printable Area
Figure 1-4. Printable Area for Cut Sheet
Table 1-14. Printable Area for Cut Sheet
Single sheetMulti part
PW(Width)(Refer to section 1.2.4)(Refer to section 1.2.4)
PL(Length)(Refer to section 1.2.4)(Refer to section 1.2.4)
LM(Left margin)
RM(Right margin)
TM(Top margin)0.0mm or more0.0mm or more
BM(Bottom margi n)0.0mm or more0. 0mm or more
3 mm or more(PW<=297mm)3 mm or more(PW<=297mm)
3 mm or more(PW<=297mm)3 mm or more(PW<=297mm)
1-1
Rev. A
Envelope and card
Chapter 1 Product Description
LM
RM
TM
Printable Area
BM
Figure 1-5. Printable Area for Envelope
Printable Area
Figure 1-6. Printable Area for Card
Table 1-15. Printable Area for Envelope and Card
EnvelopeCard
PW(Width)(Refer to section 1.2.4)(Refer to section 1.2.4)
PL(Length)(Refer to section 1.2.4)(Refer to section 1.2.4)
LM(Left margin)3 mm or more3 mm or more
RM(Right margin)3 mm or more3 mm or more
TM(Top margin)0.0mm or more *10.0mm or more *1
BM(Bottom margi n)0.0mm or more0.0mm or more
Note *1)
: When loading the paper from CSF, TM(Top margin) is 4.2 mm or more.
Rev. A
1-1 1
LQ-670 Service Manual
2
Continuous paper
Perforation
Printable Area
Perforation
Figure 1-7. Printable Area for Continuous Paper
Table 1-16. Printable Area for Continuous Paper
Continuous paper
PW(Width)(Refer to section 1.2.4)
PL(Length)(Refer to section 1.2.4)
LM(Left margin)13mm or more
RM(Right margin)13mm or more
TM(Top margin)4.2mm or more
BM(Bottom margi n)4.2mm or more
1-1
Rev. A
3
Roll paper
Chapter 1 Product Description
PW
LM
BM
Printable Area
Figure 1-8. Printable Area for Roll Paper
TM
BM
Table 1-17. Printable Area for Roll Paper
Continuous paper
PW(Width)(Refer to section 1.2.4)
PL(Length)(Refer to section1.2.4)
LM(Left margin)3mm or more
RM(Right margin)3mm or more
TM(Top margin)0.0mm or more
BM(Bottom margi n)0.0mm or more
Rev. A
1-1
LQ-670 Service Manual
4
1.2.6 Ribbon Cartridge
Type: Fabric
Color: Black
Ribbon life: 2 million characters (LQ 10cpi, 48 dots/character)
Dimensions:120.5mm(W) x 101.5mm(D) x 23.5mm(H)
1.2.7 Input data buffer
0 Kbyte or 64 Kbyte*
Note*)
: Depends on default settings.
1.2.8 Electrical Specification
120V version
Rated voltage: AC120V
Input voltage range: AC103.5 to 132V
Rated frequency range: 50 to 60 Hz
Input frequency range: 49.5 to 60.5 Hz
Rated current: 0.7A(max.2.2A)
Power consumption: Approx.30W (ISO/IEC10561 Letter pattern)
Energy Star Compliant
Insulation resistance: 10 MΩ min.(between AC line and chassis, DC 500V)
Dielectric strength: AC1000 Vrms. 1min.or
AC1200 Vrms. 1 sec.(between AC line and chassis)
230 V version
Rated voltage: AC220 to 240V
Input voltage range: AC198 to 264V
Rated frequency range: 50 to 60Hz
Input frequency range: 49.5 to 60.5Hz
Rated current : 0.4A (max.1.1A)
Power consumption: Approx.30W (ISO/IEC10561 Letter pattern)
Energy Star Compliant
Insulation resistance: 10MΩ min. (between AC line and chassis, DC 500V)
Dielectric strength: AC1500 Vrms. 1min.(between AC line and chassis)
1.2.9 Reliability
Total print volume: 6.5 million lines (except print head)
(MTBF): 5000 POH
Print head life: 200 million strokes/wire
Ribbon life: 2 million characters
1-1
Rev. A
5
1.2.10 Environmental Condition
Temperature
Operating: 5 to 35 °C(without condensation)
: 15 to 25 °C (without condensation and during printing on multi part paper,
envelope, card or label)
Non-operating: −30 to 60 °C
Humidity
Operating: 10 to 80% RH (without condensation)
: 30 to 60% RH (without condensation and during printing on multi part
paper, envelope, card or label)
Non-operating: 0 to 85% RH (without condensation)
Resistance to shock
Operating: 1G, within 1ms
Non-operating: 2G, within 2ms
Resistance to vibration
Operating: 0.25G,10 to 55 Hz
Non-operating: 0.50G,10 to 55 Hz
Chapter 1 Product Description
1.2.11 Safety Approvals
120V version
Safety standards: UL1950 with D3
CSA C22.2 No.950 with D3
EMI: FCC part15 subpart B class B
: CSA C108.8 class B
230V version
Safety standards: EN60950(VDE, NEMKO)
EMI: EN55022(CISPR pub.22) class B
: AS/NZS 3548 class B
1.2.12 CE Marking
230V version
Low Voltage Directive 73/23/EEC : EN60950
EMC Directive 89/336/EEC: EN55022 class B
1/STROBE19InStroke pulse. Input data is latched at falling edge of
2∼9DATA1∼820∼27
10/ACKNLG28OutThis signal (negative pulse) indicates that the printer
11BUSY29OutThis signal’s “HIGH” level indicates that the printer
12PE28OutThis signal’s “HIGH” level indicates that the printer
13SLCT28OutAlways at high level when the printer is powered on.
14/AFXT30InNot used.
31/INIT30InThis signal’s negative pulse initializes printer.
32/ERROR29OutThis signal’s low level means the printer is in a state
: 8 bit parallel, IEEE-1284 compatibility mode
: 57-30360 (Amphenol) or equivalent
: /STROBE pulse
: BUSY and /ACKNLG signals
: TTL compatible (IEEE-1284 level 1 device)
In/Out *Function description
GND
Pin
the signal.
InEach signal represents information of parallel data
from 1 bit to 8 bit. The data is 1 at “HIGH” and is 0
at “LOW”.
has received data and is ready to accept next one.
The pulse width is 5µs.
is not ready to accept data. On the other hand,
“LOW” means the printer can take data.
(Refer to the next page for conditions when this
signal becomes high level)
is in a state of paper-out error.(Refer to the next
page for the condition when this signal becomes
high level.)
of error. (Refer to the next page for conditions when
the signal becomes low level)
This line is pulled up to +5V through 3.9 kΩ resistor.
This line is pulled up to +5V through 1.0 kΩ resistor.
Note)
*In/Out shows the direction of signal flow from the printer's point of view.
Note)
If the signal is “LOW” and active state, the signal is marked with “/”.
1-1
Rev. A
Chapter 1 Product Description
9
BUSY signal is active (high level) under the following conditions.
In the process of receiving data.
In the condition of being input buffer full
In the condition of being /INIT signal active(low level)
During hardware initialization
In the condition of being /ERROR or PE signal active(low level, high level, respectively)
In the self test mode
In the adjustment mode
In the default-setting mode
/ERROR signal is active(low level) under the following conditions.
In the condition of the release lever error
In the condition of the paper-out error
In the condition of the paper-jam error
PE signal is active(high level) under the following condition.
In the condition of paper-out error
Note)
It becomes possible to input the data without outside equipment by setting appropriate connecting.
Note)
Rev. A
Figure 1-9. Data Transmission Timing
Table 1-20. Maximum and Minimum Timings for Data Transmission
ParameterMinimumMaximum
tsetup500 nsec---
thold500 nsec---
tstb500 nsec---
tready0---
tbusy---500 nsec
treply------
tack500 nsec10 us
tnbusyt0---
tnext0---
ttout*---120 nsec
ttin**---200 nsec
* Rise and fall time of output signals.
** Rise and fall time of input signals.
10PtrClk28OutPrinter clock signal.
11PtrBusy, DataBit-3,729OutPrinter busy signal and reverse channel
12AckDataReq, DataBit-2, 628OutAck nowledge data request signal and reverse
13Xflag, DataBit-1, 528OutX-flag signal and reverse channel trans f er data
14HostBusy30InHost busy signal.
31/INIT30InNot used.
32/Data Av ail, DataBit-0, 429OutData available signal and reverse channel
361284-Active30In1284 active signal.
18Logic-H---OutA high signal indicates that all other signals
35+5V---Out
17Ch assis------Chassis GND.
16,33,
19-30
15,34NC------Not connected.
GND------Signal GND.
Signal NameReturn
: IEEE 1284 nibble mode
: 57-30360(Amphenol) or equivalent
: /STROBE pulse
: BUSY and /ACKNLG signals
: IEEE-1284 level 1 device
TTL compatible
: Refer to the IEEE-1284 specification
: The printer responds to the extensibility request in the affirmative,
00H:Request nibble mode of reverse channel transfer
04H:Request device ID in nibble mode of reverse channel
The printer has 2 interfaces; the parallel interface and Type B optional interface. These interfaces are
selected manually by Default setting or selected automatically.
1.3.2.5 Manual selection
Out of 2 interfaces can be selected by Default Setting.
1.3.2.6 Automatic selection
The automatic interface selection is enabled by Default Setting. In this automatic interface selection
mode, the printer is initialized to the idle state scanning which interface receives data when it is powered
on. Then the interface that receives data first is selected. When the host stops data transfer and the
printer is in stand-by state for the seconds specified by Default Setting, the printer is returned to the idle
state. As long as the host sends data or the printer interface is bus y state, the selected inter f ace is let as it
is.
1.3.2.7 Interface state and interface selection
When the parallel interface is not selected, the interface gets into a busy state. When the Type-B serial
interface card is installed and it is not s elec ted, the inter f ace s ends X OFF and s ets the DT R s ignal MARK.
When the optional interface is not selected, the printer sends disable commands to the optional interface.
When the printer is initialized or returned to the idle state, the parallel interface gets into a ready state, the
serial interface sends XON and sets the DTR SPACE and the printer sends enable commands to the
optional interface. Caution that the interrupt signal such as a /INIT signal on the parallel interface is not
effective while that interface is not selected.
1.3.3 Prevention Hosts from Data Transfer Timeout
Generally, hosts abandons data transfer to peripherals when a peripheral is in busy state for dozens of
seconds continuously. To prevent hosts from this kind of timeout, the printer receives data very slowly,
several bytes per minute, even if the printer is in busy state. This slowdown is started when the rest of the
input buffer becomes s everal hundreds of bytes. At last, when the input buffer is full, the printer is in busy
state continuously.
Rev. A
1-21
LQ-670 Service Manual
2
1.4 Operation
1.4.1 Control Panel
There are 7 switches and 8 LEDs on the panel as shown below.
Operate
Micro Adjust
LF/FF
Draft
Roman
Sans Serif
Courier
Prestige
Script
Others
Font
Condensed
Paper Out
Pause
Figure 1-10. Control Panel
3sec
Load/Eject
Tear Off/Bin
Tear Off
Bin 1
Bin 2
Card
LED Off
LED On
LED Blinks
1.4.1.1 Usual Operation
Operate
This switch turns the printer on and off. It is the secondary switch.
Pause
This switch alternates printer activity between printing and non-printing.
Holding it down over 3 seconds when the printer is in the stand by state, the Micro Adjust function
is enabled. Pressing it again, this function is disabled.
Load/Eject
Pressing it loads cut sheet or continuous paper when the printer is out of paper.
Pressing it ejects cut sheet to the stacker or continuous paper to the paper park.
LF/FF
Pressing it shortly executes line feed.
Holding it down for a few seconds executes form feed when continuous paper is used, or ejects cut
sheet to the stacker when cut sheet is used.
Tear Off
When continuous paper is used, pressing it moves a page to the Tear-off position. And pressing it
again moves a next page to the TOF position.
1-2
Rev. A
Chapter 1 Product Description
3
Bin
Pressing it selects CSF bin number or the Card mode* when cut sheet is used.
Note*)
Card mode is for using post card or envelope.
Font
Pressing it selects one of following fonts.
Draft, Roman, Sans serif, Courier, Prestige, Script and Others *.
Note*)
Others means the font selected in the Default Setting Mode.
Condensed
Pressing it alternates condensed and non-condensed mode.
Micro Adjust
Micro Adjust ↑/↓ switches is effective when the Micro Adjust function is enabled by Pause switch.
Pressing the Micro Adjust ↑/↓ switches execute micro feed backward and forward by 1/80 inch.
The TOF adjustment is enabled in the TOF position after loading, and the Tear-off adjustment is
enabled in the Tear-off position.
Rev. A
1-2
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