All rights reserved. No p art of t his manual may be reprod uced, stored i n a ret rieval syste m, or trans mit ted in any form or by any means electronic,
mechanical, photocopying, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
o
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would
greatly appreciate being informed of them.
o
The contents of this manual are subject to change without notice.
o
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would
greatly appreciate being informed of them.
o
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences
thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice:Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment.
DANGER
WARNING
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in
performing procedures preceded by DANGER Headings.
Signals a precaution which, if ignored, could result in damage to equipment.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY
MAINTENANCE OR REPAIR PROCEDURES.
2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED
FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL
INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON
POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/
RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT
CONNECT IT TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR
REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS
ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF
SECOND-SOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE
EPSON WARRANTY.
About This Manual
CAUTION
CHECK
PO INT
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of EPSON Color Copy
Station 8200. The instructions and procedures included herein are intended for the experienced repair technici ans, and attention should be given to
the precautions on the preceding page.
Contents
This manual consists of six chapters and Appendix.
CHAPTER 1. PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the
product.
CHAPTER 2. OPERATING PRINCIPLES
Describes the theory of electrical and mechanical
operations of the product.
CHAPTER 3. TROUBLESHOOTING
Provides the step-by-step procedures for the
troubleshooting.
CHAPTER 4. DISASSEMBLY AND ASSEMBLY
Describes the step-by-step procedures for
disassembling and assembling the product.
CHAPTER 5. ADJUSTMENTS
Provides Epson-approved methods for adjustment.
CHAPTER 6. MAINTENANCE
Provides preventive maintenance procedures and the
lists of Epson-approved lubricants and adhesives
required for servicing the product.
APPENDIX
Provides the following additional information for
reference:
• Connector pin assignments
• Electric circuit boards components layout
• Exploded diagram
• Electrical circuit boards schematics
Symbols Used in This Manual
Various symbols are used throughout this manual either to provide
additional information on a specif ic topic or to warn of possible danger
present during a procedure or an action. Be aware of all symbols when
they are used, and always read WARNING, CAUTION or NOTE
messages.
W ARNING
Indicates an operating or maintenance procedure, practice
or condition that, if not strictly observed, coul d result in in jury
or loss of life.
Indicates an operating or maintenance procedure, practice,
or condition that, if not strictly observed, could result in
damage to, or destruction of, equipment.
May indicate an operating or maintenance procedure,
practice or condition that is necessary to accomplish a task
efficiently. It may also provide additional information that is
related to a specific subject, or comment on the results
achieved through a previous action.
Electric Circuit Diagrams .......................................................................... 72
2
PRODUCT DESCRIPTION
CHAPTER
1
EPSON Color Copy Station 8200Revision A
n
1.1 Outline
The Color Copy Station 8200 can be connected to EPSON scanner and EPSON
color laser printer. It works not only as a stand-alone copier also as network
scanner adapter. Further more, it offers some web-based functions to confirm
the status of the system, to set the initial parameters, and to update the
system firmware.
8 Job memories to save user-defined copy parameters
Figure 1-2 shows the color copy system diagram. The 100 base-TX
environment is recommended for using Network TWAIN on the Client PC,
because the very large amount of data flows on the network and the traffic
increases.
10Base T/100Base T
Network Printer
CCS 8200 System
GT-10000
Switching HUB
Network Board
SCSI
PC
ECP
EPL-C8200
PCPC
PC
Type-B
1.1.3 About EPL-C8200
Though EPL-C8200 has 64Mbyte memories as a default, the minimum size of
memories required for Color Copy System is 160MB. In the case that EPLC8200 has only the default memories, EPL -C8200 tries to compress the image
data to save memories, and coping speed is getting slow as a result.
Furthermore, sometimes the compressed image data is so large that the
image can’t be printed out to EPL-C8200.
CCS 8200 uses ECP mode interface with EPL-C8200. If EPL-C8200 isn’t set the
ECP mode, CCS 8200 sends the ECP set command to set this mode.
PC
Figure 1-2. System Diagram
Product DescriptionOutline5
EPSON Color Copy Station 8200Revision A
1.2 Basic Specifications
1.2.1 Local Copy Speed
THROUGH PUT
Table 1-1. Copy Speed (local copy)
ColorBlack and White
Copy Mode
A4/300dpiA4/600dpA4/300dpiA4/600dpi
First Copy54sec104sec26sec43sec
Multiple Copy4ppm4ppm16ppm16ppm
Multiple copy: multiple copies on scanner flatbed
Face-up: paper exit
LCD and Touch key with white EL-back-light
Display pixel320 x 240
Display Area76.785 x 57.585 (mm)
Pixel pitch0.24 x 0.24 (mm)
Display pixel pitch0.225 x 0.225 (mm)
Touch Key8 x 6 matrix
Special KeyStart, Stop, All Clear, 10-key (set the number)
LED lampPower, Ready, Error
LCD contrast adjustmentVolume
Copy function using directly
connected scanner and printer.
Scanning function using network
TWAIN driver via network.
Web-based utility to get the status
of scanner, printer, and CCS 8200.
Web-based utility to set the initial
parameters to CCS 8200 for
administrator.
Web-based utility to upgrade
CCS 8200 firmware via network.
Initial settings for network,
Language selection of message to
display on the control panel,
Retrieving factory settings.
Checking hardware board by board
to find hardware error in the
manufacturing stage or in the fields.
End user
End User
End User
End User or
Field supporter
End User
End User
Field supporter
or
Manufacturer
Temporary IP
8
setting
Firmware Update
9
by Board to Board
copy
Starting with the fixed temporary IP
address in the manufacturing stage
or in the fields.
Copy from Master board to Target
board for CCS 8200 firmware
version-up.
Field supporter
or
Manufacturer
Field supporter
(*1) This function is not disclosed for end user at first, and not described in
the CCS 8200 manual. When the update is required after shipping, firmware
ROM file and the manual, in which the op e ration is described, will be
released.
Product DescriptionFunctions9
EPSON Color Copy Station 8200Revision A
AVAILABLE COMBINATION OF EACH FUNCTION
Table 1-6. Hardware resources required for each function
Hardware
Resource
Printer
Scanner
¡
: Required
x: Not required
Local Copy
¡
¡¡
Note: Even if printer cannot be used, the function using scanner can be kept
alive.
Network
TWAIN
xxx
Web AdminWeb Status
xx
Table 1-7. CONCURRENT USE
2nd
1st
Local Copyxxx
Network TWAINxxx
Web Admin
Web Status
Local
Copy(*1)
¡¡
¡¡¡¡
Network
TWAIN
Web Admin
(*2)
x(*3)
Web Status
¡
¡
¡
Table 1-8. Scanner and Printer Option
Function
Option
Type-Bxxxx
Large Capacity cassette
A3W cassette
ADF Single Side
ADF Double Sidex
¡
: possible
x: impossible
Local
Copy(*1)
Printer
¡
¡
Scanner
¡¡
Network
TWAIN
xxx
xxx
¡
Web Admin Web Status
xx
xx
¡
: possible
x: impossible
(*1) Paper Money detection is done only for Local Copy.
(*2) Web Admin can not be used in the middle that CCS 8200 works for other
function.
(*3) When more than one Web Admin started, only the first Web Admin can
work and the time-out error occurs for the others.
Product DescriptionFunctions10
EPSON Color Copy Station 8200Revision A
1.3.2 Local Copy
OPERATIONAL PRINCIPLE
Local copy function is responsible for the image data scanned by GT-1000 to
be processed by CCS 8200 and sent to the printer. Before starting copy, user
can set some parameters, number of copy, brightness, contrast and so on, on
the control pane l.
Scanner
(GT-1000)
Copy Server
CCS 8200
Figure 1-3. Local Copy Data Flow
START COPY
Press the “Start” key on the control panel to start local copy job.
CANCEL COPY
Press the “STOP” key on the control panel to cancel local copy job.
The printing maximum size shown in Figure 1-4 is exactly the same as the
size EPL-C8200 guarantees for printing
The supported paper size doesn’t depend on the language, which is set in the
user configuration mode, but depends only on the paper size in the printer
cassette.
Table 1-9. Paper Size and Effective Printing Area (mm)
Paper Type
A3W328x45316.529714.5543117
A3297x4205287554105
B4257x3645247553545
A4
(Landscape)
A4
(Portrait)
B5
(Landscape)
B5
(Portrait)
Letter
(Landscape)
Letter
(Portrait)
Legal215.9x355.65205553455
Executive
(Portrait)
Ledger279.4x432.05269554215
Size
(HxV)
297x2105287552005
210x2975200552875
257x1825247551725
182x2575172552475
279.4x215.95269552055
215.9x279.45205552695
184.2x266.75173552565
a1ba2c1dc2
Printing Area (HxV)
Note: B4 and B5 are Japanese original paper size
Product DescriptionFunctions11
EPSON Color Copy Station 8200Revision A
a1a2
b
c1
d
c2
Printing guaranteed
Paper Size
area
Figure 1-4. Effective Printing Area
ZOOM
Table 1-10. User-defined and Pre-set Zoom
ZoomUser-SettingRatio (%)Remarks
User-defined
Zoom
Pre-set ZoomLedgeràLetter64
A3àA4/B4àB570
A3àB4/A4àB586
B4àA3/B5àA4115
A4àA3/B5àB4141
-25-400
11x15àLetter78
LegalàLetter7 8
B4àA481
100%100
LegalàLetter121
A4àB4122
LetteràLedger129
5.5x8.5àLegal154
in increments of
1%
PAPER BIN
The user can select either Face-Up or Face-Down as a paper bin on the local
copy menu. CCS 8200 supports the paper supply from printer’s MP Tray, C1,
C2, C3, and C4.
The scanning area is calculated from output paper size according to the zoom
ratio. When scanning area is larger than maximum scan area of the scanner,
CCS 8200 scans data to maximum scan area, and printed image will be
located at the center of the paper.
Product DescriptionFunctions12
EPSON Color Copy Station 8200Revision A
For all pre-set zoom, user can select just-fitting copy option by touching the
just-fitting button on the control panel. When the just-fitting is valid, whole
area of the document (including non-printed area) is scanned and the area is
printed so that it is put in the print guaranteed area.
Document
(Scanner)
Document Si z e
Scanning Area
corresponding
to the
Guaranteed
Printing Area
Copy Paper
Paper Size
Guaranteed
Printing Area
Zoom 100%
(Just-fitting OFF)
Zoom 100%
(Just-fitting ON)
MULTIPLE COPIES
o
Setting Range: 1-99 (default: 1)
Scanning is done only one time.
The multiple copy function is accomplished by printer’s copy
function.
OPTION
If ADF (Auto Document Feeder) is set on the scanner, the CCS 8200 enters to
“ADF COPY” mode internally and automatically and starts copying until the
paper set on ADF comes to end.
MARGIN FOR BINDING
User can set the top, left, and right margin to keep the white area for binding.
This copy option is valid fo r all zoom ratio including pre-set and user defined
zoom.
Size-down,
size-up
(Just-fitting OFF)
Size-down,
size-up
(Just-fitting ON)
Figure 1-5. Magnification
Product DescriptionFunctions13
EPSON Color Copy Station 8200Revision A
SPLIT COPY
This function enables to copy individual pages for opened-booklet located on
the flat-bed. There are limitations as follows such as pa per size must be one
of A4, B5, Letter, and Executive. The combinations of copy parameters other
than the following are not allowed and not supported by ADF either.
Table 1-11. Split Copy
Paper SizeScanning Area
A4 / LetterA3(A4x2)100%(1)A4x2 pages
Letter100%(3)Letter x 2 pages
B5 /
Executive
B4 (B5x2)100%(2)B5 x 2 pages
Executive100%(4)Executive x 2 pages
Default value of each parameter is zero. (Center Value)
BrightnessContrast
RGB
Adjustmen
t
SaturationHue
JOB MEMORY
CCS 8200 has 8 job memories to save some copy parameters.
Parameters can be saved are as follows.
Table 1-14. Job Memory
ItemValue
Number of Copy 1-99 pages
Zoom Ratio25-400%
Paper TrayMP Tray, Cassette 1-4
MediaPlain Paper / Thick Paper / Transparency
Copy ModeColor / Black & White
Brightness-3 ~ +3
Contrast-3 ~ +3
Table 1-14. Job Memory
ItemValue
Output BinFace-up / Face-down
Split CopyON / OFF
Margin for Binding Normal / Top / Left / Right
STATUS
CCS 8200 can display the status of itself, scanner, and printer on the control
panel. Furthermore, user can print the status sheet by pressing the status
button on the control panel. The items which can be displayed and printed are
as follows respectively.
Table 1-15. Status
ItemsStatus displayStatus print
CCS 8200LanguageNAA
Model NameAA
Current StatusANA
IP addressAA
Gateway addressNAA
Subnet MaskNAA
Mac addressNAA
Contents of job memoryNAA
R Balance-3 ~ +3
G Balance-3 ~ +3
B Balance-3 ~ +3
Croma-3 ~ +3
HueG+3 ~ R+3
Document TypeTEXT / PHOTO / MAGAZINE / MAP / FINE
Product DescriptionFunctions17
EPSON Color Copy Station 8200Revision A
Table 1-15. Status
ItemsStatus displayStatus print
PrinterModel NameAA
Current statusANA
Tray 1 paper sizeAA
Tray 2 paper sizeAA
Tray 3 paper sizeAA
Tray 4 paper sizeAA
Toner BalanceAA
Oil Roll BalanceAA
Status of Waste Toner BoxAA
Status of PhotoconductorAA
Memory CapacityAA
Output binAA
ScannerModel NameAA
A: available, NA: not available
PRINTER CONTROL
The maximum memories which can be allotted to the printer is 256MB and it
is not enough to print some combinations of paper size and copy mode. As
shown below, CCS 8200 sends image data to the printer in two different ways;
non-compressed and compressed data, according to the paper size and copy
mode.
Table 1-16. Printer Control
Copy Mode
Paper
Size
A3WB&W300dpi18NCNCNC
A3B&W300dpi16NCNCNC
Color/
B/W
Color300dpi54NCNCNC
Color300dpi49NCNCNC
Resolution192224256
600dpi71NCNCNC
600dpi214CCC
600dpi66NCNCNC
600dpi197CCC
Amount
of Data*
[MB]
Printer Memory [MB]
A4B&W300dpi8NCNCNC
600dpi32NCNCNC
Color300dpi24NCNCNC
600dpi96NCNCNC
LetterB&W300dpi8NCNCNC
600dpi31NCNCNC
Color300dpi23NCNCNC
600dpi93NCNCNC
Product DescriptionFunctions18
EPSON Color Copy Station 8200Revision A
Table 1-16. Printer Control
Copy Mode
Paper
Size
LegalB&W300dpi10NCNCNC
LegalB&W300dpi16NCNCNC
LegalB&W300dpi6NCNCNC
Color/
B/W
Color300dpi30NCNCNC
Color300dpi48NCNCNC
Color300dpi19NCNCNC
Resolution192224256
600dpi40NCNCNC
600dpi119NCNCNC
600dpi63NCNCNC
600dpi190CCC
600dpi25NCNCNC
600dpi75NCNCNC
Amount
of Data*
[MB]
*: This rough value contains only image data, not control data.
192MB Printer Memory: Minimum memory size to use CCS 8200.
Printer Memory [MB]
1.3.3 Network TWAIN
Network TWAIN scans image data from scanner connected with CCS 8200 via
network. The user interface on network TWAIN driver is just th e same as the
one on the local TWAIN, and the only difference between local and network
TWAIN driver is device inter fac e, namely SCSI for local and TCP/IP for
network.
10/100 base
Client PC
Scanner
GT-10000
Copy Server
CCS 8200
Printer
EPL-C8200
Figure 1-7. Network TWAIN Data Flow
START COPY
Two ways to start scanning:
1) Press the scanning button on the TWAIN at the client PC.
2) Press START key on the control panel of CCS 8200.
In the case of (1), the scanning is processed using the scanning parameters
set on the TWAIN driver. Therefore the user must open TWAIN and set the
parameters on the client befor e scanning. In the case of (2), on the other
hand, the scanning parameters must be set on the control panel. In this copy
system, scan-navi button located on the scanner is not available.
Product DescriptionFunctions19
EPSON Color Copy Station 8200Revision A
PROTOCOL
EPSON original protocol on TCP/IP (Peer to Peer connection)
ADF: Available
TPU: Not Available (Scanner does not support TPU.)
TWAIN FUNCTIONS
Other functions including scanning mode, scanning size are just the same as
local TWAIN functions.
1.3.4 Web Status
OPERATIONAL PRINCIPLES
Web Status functions is the one of thr ee web-based utilities. Web Status
module is JAVA applet written by JAVA language and works on the web
master. When the user starts WebStatus, browser accesses to CCS 8200,
loads WebStatus applet, and executes it. By using this function, the user can
get the current status about scanner, printer, and CCS 8200.
10/100 base
Client PC
TIME OUT
After trying to connect, if no replay comes even after the fixed time passed,
the TWAIN driver disconnects the communication with CS-8200. This fixed
value is 30 seconds as a default in the initial setting . But the user can change
it on the TWAIN environment setting.
Scanner
GT-10000
Copy Server
CCS 8200
Printer
EPL-C8200
Figure 1-8. Web Status Data Flow
PROTOCOL
LOCALIZATION
HTTP on TCP/IP
TWAIN does not detect th e language used on OS and is localized for each
language as individual release.
Product DescriptionFunctions20
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