Epson 22-681 User Manual

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INSTRUCTION MANUAL

DC-380 15" Planer

(Model 22-680, Single Phase)

(Model 22-681, Three Phase)

PART NO. 1346996 - 07-30-04

To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.

For Parts, Service, Warranty or other Assistance,

please call

1-800-223-7278 (In Canada call 1-800-463-3582).

Shown with Delta Model 50-654 Accessory Planer Stand and Roller Extension Tables

TABLE OF CONTENTS

Read and understand all warnings and operating instructions before using any tool or equipment. When using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury and property damage. There are certain applications for which tools and equipment are designed. Delta Machinery strongly recommends that this product NOT be modified and/or used for any application other than for which it was designed.

If you have any questions relative to its application DO NOT use the product until you have written Delta Machinery and we have advised you.

Online contact form at www.deltamachinery.com

Postal Mail: Technical Service Manager

Delta Machinery 4825 Highway 45 North Jackson, TN 38305

Information regarding the safe and proper operation of this tool is available from the following sources:

Power Tool Institute 1300 Sumner Avenue, Cleveland, OH 44115-2851

www

.powertoolinstitute.org

National Safety Council 1121 Spring Lake Drive, Itasca, IL 60143-3201

American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org ANSI 01.1Safety Requirements for Woodworking Machines, and

the U.S. Department of Labor regulations www

.osha.gov

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS!

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ADDITIONAL SPECIFIC SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

SERVICE CENTER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back cover

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

SAFETY GUIDELINES - DEFINITIONS

SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER

CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

· lead from lead-based paints,

· crystalline silica from bricks and cement and other masonry products, and

· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.

CALIFORNIA PROPOSITION 65

GENERAL SAFETY RULES

READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage.

IMPORTANT SAFETY INSTRUCTIONS

1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE.

Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury.

2. WEAR EYE PROTECTION. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards, hearing equipment should comply with ANSI S3.19 standards, and dust mask protection should comply with MSHA/NIOSH certified respirator standards. Splinters, air-borne debris, and dust can cause irritation, injury, and/or illness.

3. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

4. DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.

5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.

6. CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or replaced. Damaged parts can cause further damage to the machine and/or injury.

7. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.

8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.

9. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury.

10. USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to prevent injury.

11. REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.

12. USE THE RIGHT MACHINE. Don’t force a machine or

an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.

13. USE RECOMMENDED ACCESSORIES. The use of

accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user.

14. USE THE PROPER EXTENSION CORD. Make sure

your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

15. SECURE THE WORKPIECE. Use clamps or a vise to hold

the workpiece when practical. Loss of control of a workpiece can cause injury.

16. FEED THE WORKPIECE AGAINST THE DIRECTION OF

THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause

the workpiece to be thrown out at high speed.

17. DON’T FORCE THE WORKPIECE ON THE MACHINE.

Damage to the machine and/or injury may result.

18. DON’T OVERREACH. Loss of balance can make you

fall into a working machine, causing injury.

19. NEVER STAND ON THE MACHINE. Injury could occur if the

tool tips, or if you accidentally contact the cutting tool.

20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.

21. TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before adjusting or changing set-ups, or when making repairs. An accidental start-up can cause injury.

22. MAKE YOUR WORKSHOP CHILDPROOF WITH

PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up

of a machine by a child or visitor could cause injury.

23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND

USE COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating

power tools may result in injury.

24. TAKE PRECAUTIONS AGAINST DUST INHALATION. The dust generated by certain woods and wood products can be injurious to your health. Always operate machinery in well-ventilated areas, and provide for proper dust removal. Use wood dust collection systems whenever possible.

ADDITIONAL SAFETY RULES FOR PLANERS

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY

SAVE THESE INSTRUCTIONS.

Refer to them often

and use them to instruct others.

1. DO NOT OPERATE THIS MACHINE until it is

completely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury.

2. OBTAIN ADVICE from your supervisor, instructor,

or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.

3. FOLLOW ALL WIRING CODES and recommend-

ed electrical connections to prevent shock or electrocution.

4. KEEP KNIVES SHARP and free from rust and

pitch. Dull or rusted knives work harder and can cause kickback.

5. NEVER TURN THE MACHINE “ON” before clearing

the table of all objects (tools, scraps of wood, etc.). Flying debris can cause serious injury.

6. NEVER TURN THE MACHINE “ON” with the work-

piece contacting the cutterhead. Kickback can occur.

7. SECURE THE MACHINE TO A SUPPORTING SUR- FACE to prevent the machine from sliding, walking or tipping over.

8. PROPERLY SECURE THE KNIVES IN THE CUTTER- HEAD before turning the power “ON”. Loose blades may be thrown out at high speeds causing serious injury.

9. LOCK THE SPEED SETTING SECURELY before feeding the workpiece through the machine. Changing speeds while planing can cause kickback.

10. AVOID AWKWARD OPERATIONS AND HAND POSIT- IONS. A sudden slip could cause a hand to move into the knives.

11. KEEP ARMS, HANDS, AND FINGERS away from the cutterhead, the chip exhaust opening, and the feed rollers to prevent severe cuts.

12. NEVER REACH INTO THE CUTTERHEAD AREA while the machine is running. Your hands can be drawn into the knives.

13. DO NOT STAND IN LINE OF THE WORKPIECE. Kickback can cause injury.

14. ALLOW THE CUTTERHEAD TO REACH FULL SPEED

before feeding a workpiece. Changing speeds while planing can cause kickback.

15. WHEN PLANING BOWED STOCK, place the concave

(cup down) side of the stock on the table and cut with the grain to prevent kickback.

16. DO NOT FEED A WORKPIECE that is warped,

contains knots, or is embedded with foreign objects (nails, staples, etc.). Kickback can occur.

17. DO NOT FEED A SHORT, THIN, OR NARROW WORKPIECE INTO THE MACHINE. Your hands can be drawn into the knives and/or the workpiece can be thrown at high speeds. See the “OPERATION” section of this instruction manual for details.

18. DO NOT FEED A WORKPIECE into the outfeed end of the machine. The workpiece will be thrown out of the opposite side at high speeds.

19. REMOVE SHAVINGS ONLY with the power “OFF” to prevent serious injury.

20. PROPERLY SUPPORT LONG OR WIDE WORK- PIECES. Loss of control of the workpiece can cause serious injury.

21. NEVER PERFORM LAYOUT, ASSEMBLY or set-up work on the table/work area when the machine is running. Serious injury will result.

22. TURN THE MACHINE “OFF”, DISCONNECT IT FROM THE POWER SOURCE, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use. Someone else might accidentally start the machine and cause injury to themselves or others.

23. ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor Regulations.

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.

DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.

3. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating between 150 - 250 volts, inclusive:

If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. Make sure the machine is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this machine. If the machine must be re-connected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after re-connection, the machine should comply with all local codes and ordinances.

IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.

POWER CONNECTIONS

MOTOR SPECIFICATIONS

The motor supplied with your 15” Planer is either a three horsepower, single phase motor, or a three horsepower, three phase motor. The three horsepower, single phase motor is wired for 230 Volt operation and the three horsepower, three phase motor is wired for 200-220 Volt operation. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.

GROUNDING INSTRUCTIONS

THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM

ELECTRIC SHOCK.

Fig. A

GROUNDED OUTLET BOX

CURRENT

CARRYING

PRONGS

GROUNDING BLADE IS LONGEST OF THE 3 BLADES

230 VOLT, SINGLE PHASE OPERATION

If the motor on your machine is wired for 230 Volt, Single Phase operation, the power cord from the motor is equipped with a plug that has two flat, current-carrying prongs in tandem, and one round or “U”-shaped longer ground prong, as shown in Fig. A. This plug is used only with the proper mating 3-conductor grounding type receptacle as shown. When the three prong plug on your machine is plugged into a grounded 3-conductor receptacle, as shown in Fig. A, the long ground prong on the plug contacts first so that the machine is properly grounded before electricity reaches it.

IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.

4. Permanently connected machines:

If the machine is intended to be permanently connected, the machine should be connected to a grounded metal permanent wiring system, or to a system having an equipment-grounding conductor.

EXTENSION CORDS

Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Fig. D

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere Total Length Gauge of

Rating Volts of Cord in Feet Extension Cord 0-6 240

up to

50 18 AWG 0-6 240 50-100 16 AWG 0-6 240 100-200 16 AWG 0-6 240 200-300 14 AWG

6-10 240

up to

50 18 AWG 6-10 240 50-100 16 AWG 6-10 240 100-200 14 AWG 6-10 240 200-300 12 AWG

10-12 240

up to

50 16 AWG 10-12 240 50-100 16 AWG 10-12 240 100-200 14 AWG 10-12 240 200-300 12 AWG

12-16 240

up to

50 14 AWG 12-16 240 50-100 12 AWG 12-16 240

GREATER THAN 100 FEET NOT RECOMMENDED

FOREWORD

FUNCTIONAL DESCRIPTION

Delta Model 22-680 is a 15" (381mm) Planer with adjustable feed rate for optimum planing under load. It has the following cutting capacities; 15" (381mm) width, 6½" (165mm) thickness and 1/8" (5mm) depth of cut.

NOTICE: THE PHOTO ON THE MANUAL COVER ILLUSTRATES THE CURRENT PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS CONTAINED IN THE MANUAL ARE REPRESENTATIVE ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR ACCESSORIES AND ARE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.

Fig. B

200-220 VOLT, THREE PHASE OPERATION

If the motor on your machine is wired for 200-220 Volt, Three Phase operation, proceed as follows when connecting your planer to an electrical power system:

1. Remove the two screws that attach the switch cover (A) Fig. B, to the switch box and remove the switch cover (A).

2. Remove lower right knockout from bottom of switch box (B) Fig. C, and assemble a strain relief (not supplied) in its place.

3. Bring the three phase power line up through the strain relief, and connect the three power lines to terminals L1, L2 and L3, shown at (C) Fig. C, and connect the green ground wire to ground screw (D).

4. IMPORTANT: IF AFTER THE MACHINE IS IN

OPERATION THE CUTTERHEAD REVOLVES IN THE WRONG ROTATION, INTERCHANGE ANY TWO OF THE THREE POWER LINES THAT ARE CONNECTED TO TERMINALS (C) FIG. C.

5. Replace switch cover that was removed in STEP 1.

THREE PHASE OPERATION

Three phase MACHINES are not supplied with a power cord. They must be permanently connected to the building electrical system and grounded according to the National Electrical Code. Since they must be permanently connected to the building electrical system, extension cords cannot be used with three phase MACHINES.

Fig. C

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.

CARTON CONTENTS

Your new 15" Planer is shipped complete in one box (Fig. 2). IMPORTANT: Care must be taken when removing the machine from the container. The machine is very heavy and a minimum of four people will be required to lift the machine (see the section “LIFTING THE MACHINE”). Figure 3 Illustrates the loose items supplied with your machine.

Fig. 2

Fig. 3

1 - Top cover 2 - M6 x 16mm hex flange screw (4) - for fastening

top cover to machine 3 - Cord clamp 4 - Knife setting gage 5 - Raising and lowering handwheel 6 - Key for raising and lowering handwheel 7 - Decal for raising and lowering handwheel 8 - M10 flat washer for raising and lowering

handwheel 9 - M10 hex nut for raising and lowering handwheel

10 - Handle for raising and lowering handwheel

11 - Open end wrench (10 and 12mm) 12 - Open end wrench (14 and 17mm) 13 - Hex wrench (6mm) 14 - Hex wrench (5mm) 15 - Hex wrench (3mm) 16 - Hex wrench (2.5mm)

*17 - M6 x 16mm Screw (2) - for fastening switch

bracket to machine

*18 - M6 flat washer (2) - for fastening switch bracket

to machine

*Supplied with three phase machines only

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