Epson 22-681 User Manual
INSTRUCTION MANUAL
DC-380 15" Planer
(Model 22-680, Single Phase)
(Model 22-681, Three Phase)
PART NO. 1346996 - 07-30-04
Copyright © 2004 Delta Machinery
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-800-223-7278 (In Canada call 1-800-463-3582).
Shown with Delta
Model 50-654 Accessory
Planer Stand and
Roller Extension Tables
2
TABLE OF CONTENTS
Read and understand all warnings and operating instructions before using any tool or equipment. When
using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury.
Improper operation, maintenance or modification of tools or equipment could result in serious injury and property
damage. There are certain applications for which tools and equipment are designed. Delta Machinery strongly
recommends that this product NOT be modified and/or used for any application other than for which it was designed.
If you have any questions relative to its application DO NOT use the product until you have written Delta Machinery
and we have advised you.
Online contact form at www.deltamachinery.com
Postal Mail: Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
Information regarding the safe and proper operation of this tool is available from the following sources:
Power Tool Institute
1300 Sumner Avenue, Cleveland, OH 44115-2851
www
.powertoolinstitute.org
National Safety Council
1121 Spring Lake Drive, Itasca, IL 60143-3201
American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org
ANSI 01.1Safety Requirements for Woodworking Machines, and
the U.S. Department of Labor regulations www
.osha.gov
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS!
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ADDITIONAL SPECIFIC SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
SERVICE CENTER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back cover
3
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may
result in property damage.
It is important for you to read and understand this manual. The information it contains relates to protecting YOUR
SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.
SAFETY GUIDELINES - DEFINITIONS
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH
approved, properly fitting face mask or respirator when using such tools.
CALIFORNIA PROPOSITION 65
4
GENERAL SAFETY RULES
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE
USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock,
fire, and/or serious personal injury or property damage.
IMPORTANT SAFETY INSTRUCTIONS
1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION
MANUAL BEFORE OPERATING THE MACHINE.
Learning the machine’s application, limitations, and
specific hazards will greatly minimize the possibility of
accidents and injury.
2. WEAR EYE PROTECTION. ALWAYS USE SAFETY
GLASSES. Also use face or dust mask if cutting
operation is dusty. Everyday eyeglasses are NOT safety
glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye
protection equipment should comply with ANSI Z87.1
standards, hearing equipment should comply with
ANSI S3.19 standards, and dust mask protection
should comply with MSHA/NIOSH certified respirator
standards. Splinters, air-borne debris, and dust can
cause irritation, injury, and/or illness.
3. WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets, or other
jewelry which may get caught in moving parts. Nonslip
footwear is recommended. Wear protective hair
covering to contain long hair.
4. DO NOT USE THE MACHINE IN A DANGEROUS
ENVIRONMENT. The use of power tools in damp or
wet locations or in rain can cause shock or
electrocution. Keep your work area well-lit to prevent
tripping or placing arms, hands, and fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK
CONDITION. Keep tools sharp and clean for best and
safest performance. Follow instructions for lubricating
and changing accessories. Poorly maintained tools and
machines can further damage the tool or machine
and/or cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the
machine, check for any damaged parts. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, and any other conditions that may
affect its operation. A guard or any other part that is
damaged should be properly repaired or replaced.
Damaged parts can cause further damage to the
machine and/or injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a
potentially dangerous environment. Children and visitors can
be injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure that the switch is in the “OFF” position
before plugging in the power cord. In the event of a
power failure, move the switch to the “OFF” position.
An accidental start-up can cause injury.
10. USE THE GUARDS. Check to see that all guards are in
place, secured, and working correctly to prevent injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES
BEFORE STARTING THE MACHINE. Tools, scrap
pieces, and other debris can be thrown at high speed,
causing injury.
12. USE THE RIGHT MACHINE. Don’t force a machine or
an attachment to do a job for which it was not
designed. Damage to the machine and/or injury may
result.
13. USE RECOMMENDED ACCESSORIES. The use of
accessories and attachments not recommended by
Delta may cause damage to the machine or injury to the
user.
14. USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. When using
an extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized
cord will cause a drop in line voltage, resulting in loss of
power and overheating. See the Extension Cord Chart
for the correct size depending on the cord length and
nameplate ampere rating. If in doubt, use the next
heavier gauge. The smaller the gauge number, the
heavier the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to hold
the workpiece when practical. Loss of control of a
workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE DIRECTION OF
THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE
SURFACE. Feeding it from the other direction will cause
the workpiece to be thrown out at high speed.
17. DON’T FORCE THE WORKPIECE ON THE MACHINE.
Damage to the machine and/or injury may result.
18. DON’T OVERREACH. Loss of balance can make you
fall into a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if the
tool tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED.
TURN THE POWER OFF. Don’t leave the machine until it
comes to a complete stop. A child or visitor could be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE
MACHINE FROM THE POWER SOURCE before installing
or removing accessories, before adjusting or changing
set-ups, or when making repairs. An accidental start-up
can cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS, MASTER SWITCHES, OR BY
REMOVING STARTER KEYS. The accidental start-up
of a machine by a child or visitor could cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND
USE COMMON SENSE. DO NOT USE THE
MACHINE WHEN YOU ARE TIRED OR UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION. A moment of inattention while operating
power tools may result in injury.
24. TAKE PRECAUTIONS AGAINST DUST INHALATION.
The dust generated by certain woods and wood
products can be injurious to your health. Always
operate machinery in well-ventilated areas, and provide
for proper dust removal. Use wood dust collection
systems whenever possible.
5
ADDITIONAL SAFETY RULES FOR PLANERS
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
SAVE THESE INSTRUCTIONS.
Refer to them often
and use them to instruct others.
1. DO NOT OPERATE THIS MACHINE until it is
completely assembled and installed according to
the instructions. A machine incorrectly assembled
can cause serious injury.
2. OBTAIN ADVICE from your supervisor, instructor,
or another qualified person if you are not
thoroughly familiar with the operation of this
machine. Knowledge is safety.
3. FOLLOW ALL WIRING CODES and recommend-
ed electrical connections to prevent shock or
electrocution.
4. KEEP KNIVES SHARP and free from rust and
pitch. Dull or rusted knives work harder and can
cause kickback.
5. NEVER TURN THE MACHINE “ON” before clearing
the table of all objects (tools, scraps of wood, etc.).
Flying debris can cause serious injury.
6. NEVER TURN THE MACHINE “ON” with the work-
piece contacting the cutterhead. Kickback can
occur.
7. SECURE THE MACHINE TO A SUPPORTING SUR-
FACE to prevent the machine from sliding, walking
or tipping over.
8. PROPERLY SECURE THE KNIVES IN THE CUTTER-
HEAD before turning the power “ON”. Loose
blades may be thrown out at high speeds causing
serious injury.
9. LOCK THE SPEED SETTING SECURELY before
feeding the workpiece through the machine.
Changing speeds while planing can cause kickback.
10. AVOID AWKWARD OPERATIONS AND HAND POSIT-
IONS. A sudden slip could cause a hand to move
into the knives.
11. KEEP ARMS, HANDS, AND FINGERS away from
the cutterhead, the chip exhaust opening, and the
feed rollers to prevent severe cuts.
12. NEVER REACH INTO THE CUTTERHEAD AREA
while the machine is running. Your hands can be
drawn into the knives.
13. DO NOT STAND IN LINE OF THE WORKPIECE.
Kickback can cause injury.
14. ALLOW THE CUTTERHEAD TO REACH FULL SPEED
before feeding a workpiece. Changing speeds
while planing can cause kickback.
15. WHEN PLANING BOWED STOCK, place the concave
(cup down) side of the stock on the table and cut
with the grain to prevent kickback.
16. DO NOT FEED A WORKPIECE that is warped,
contains knots, or is embedded with foreign
objects (nails, staples, etc.). Kickback can occur.
17. DO NOT FEED A SHORT, THIN, OR NARROW
WORKPIECE INTO THE MACHINE. Your hands can
be drawn into the knives and/or the workpiece can
be thrown at high speeds. See the “OPERATION”
section of this instruction manual for details.
18. DO NOT FEED A WORKPIECE into the outfeed end of
the machine. The workpiece will be thrown out of
the opposite side at high speeds.
19. REMOVE SHAVINGS ONLY with the power “OFF” to
prevent serious injury.
20. PROPERLY SUPPORT LONG OR WIDE WORK-
PIECES. Loss of control of the workpiece can cause
serious injury.
21. NEVER PERFORM LAYOUT, ASSEMBLY or set-up
work on the table/work area when the machine is
running. Serious injury will result.
22. TURN THE MACHINE “OFF”, DISCONNECT IT FROM
THE POWER SOURCE, and clean the table/work
area before leaving the machine. LOCK THE
SWITCH IN THE “OFF” POSITION to prevent unauthorized use. Someone else might accidentally
start the machine and cause injury to themselves
or others.
23. ADDITIONAL INFORMATION regarding the safe
and proper operation of power tools (i.e. a safety
video) is available from the Power Tool Institute,
1300 Sumner Avenue, Cleveland, OH 44115-2851
(www.powertoolinstitute.com). Information is also
available from the National Safety Council, 1121
Spring Lake Drive, Itasca, IL 60143-3201. Please
refer to the American National Standards Institute
ANSI 01.1 Safety Requirements for Woodworking
Machines and the U.S. Department of Labor
Regulations.
6
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the
machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of
the same characteristics as indicated on the machine. All line connections should make good contact. Running on low
voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
3. Grounded, cord-connected machines intended for
use on a supply circuit having a nominal rating
between 150 - 250 volts, inclusive:
If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. A, the
machine will have a grounding plug that looks like the
plug illustrated in Fig. A. Make sure the machine is
connected to an outlet having the same configuration as
the plug. No adapter is available or should be used with
this machine. If the machine must be re-connected for
use on a different type of electric circuit, the reconnection should be made by qualified service
personnel; and after re-connection, the machine should
comply with all local codes and ordinances.
IN ALL CASES, MAKE CERTAIN THE
RECEPTACLE IN QUESTION IS PROPERLY
GROUNDED. IF YOU ARE NOT SURE HAVE A
QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
POWER CONNECTIONS
MOTOR SPECIFICATIONS
The motor supplied with your 15” Planer is either a three horsepower, single phase motor, or a three horsepower, three
phase motor. The three horsepower, single phase motor is wired for 230 Volt operation and the three horsepower, three
phase motor is wired for 200-220 Volt operation. Before connecting the machine to the power source, make sure the
switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
Fig. A
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
230 VOLT, SINGLE PHASE OPERATION
If the motor on your machine is wired for 230 Volt, Single
Phase operation, the power cord from the motor is
equipped with a plug that has two flat, current-carrying
prongs in tandem, and one round or “U”-shaped longer
ground prong, as shown in Fig. A. This plug is used only
with the proper mating 3-conductor grounding type
receptacle as shown.
When the three prong plug on your machine is plugged
into a grounded 3-conductor receptacle, as shown in
Fig. A, the long ground prong on the plug contacts first
so that the machine is properly grounded before
electricity reaches it.
IN ALL CASES, MAKE CERTAIN THE
RECEPTACLE IN QUESTION IS PROPERLY
GROUNDED. IF YOU ARE NOT SURE HAVE A
QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
4. Permanently connected machines:
If the machine is intended to be permanently connected,
the machine should be connected to a grounded metal
permanent wiring system, or to a system having an
equipment-grounding conductor.
7
EXTENSION CORDS
Use proper extension cords. Make sure
your extension cord is in good condition and is a 3-wire
extension cord which has a 3-prong grounding type
plug and matching receptacle which will accept the
machine’s plug. When using an extension cord, be sure
to use one heavy enough to carry the current of the
machine. An undersized cord will cause a drop in line
voltage, resulting in loss of power and overheating. Fig.
D shows the correct gauge to use depending on the
cord length. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord.
Fig. D
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 240
up to
50 18 AWG
0-6 240 50-100 16 AWG
0-6 240 100-200 16 AWG
0-6 240 200-300 14 AWG
6-10 240
up to
50 18 AWG
6-10 240 50-100 16 AWG
6-10 240 100-200 14 AWG
6-10 240 200-300 12 AWG
10-12 240
up to
50 16 AWG
10-12 240 50-100 16 AWG
10-12 240 100-200 14 AWG
10-12 240 200-300 12 AWG
12-16 240
up to
50 14 AWG
12-16 240 50-100 12 AWG
12-16 240
GREATER THAN 100 FEET NOT RECOMMENDED
FOREWORD
FUNCTIONAL DESCRIPTION
Delta Model 22-680 is a 15" (381mm) Planer with adjustable feed rate for optimum planing under load. It has the
following cutting capacities; 15" (381mm) width, 6½" (165mm) thickness and 1/8" (5mm) depth of cut.
NOTICE: THE PHOTO ON THE MANUAL COVER ILLUSTRATES THE
CURRENT PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS CONTAINED
IN THE MANUAL ARE REPRESENTATIVE ONLY AND MAY NOT DEPICT THE
ACTUAL COLOR, LABELING OR ACCESSORIES AND ARE INTENDED TO
ILLUSTRATE TECHNIQUE ONLY.
Fig. B
200-220 VOLT, THREE PHASE
OPERATION
If the motor on your machine is wired for 200-220 Volt,
Three Phase operation, proceed as follows when connecting your planer to an electrical power system:
1. Remove the two screws that attach the switch
cover (A) Fig. B, to the switch box and remove the
switch cover (A).
2. Remove lower right knockout from bottom of
switch box (B) Fig. C, and assemble a strain relief
(not supplied) in its place.
3. Bring the three phase power line up through the
strain relief, and connect the three power lines to
terminals L1, L2 and L3, shown at (C) Fig. C, and
connect the green ground wire to ground screw (D).
4. IMPORTANT: IF AFTER THE MACHINE IS IN
OPERATION THE CUTTERHEAD REVOLVES IN
THE WRONG ROTATION, INTERCHANGE ANY
TWO OF THE THREE POWER LINES THAT ARE
CONNECTED TO TERMINALS (C) FIG. C.
5. Replace switch cover that was removed in STEP 1.
THREE PHASE OPERATION
Three phase MACHINES are not supplied with a power
cord. They must be permanently connected to the
building electrical system and grounded according to
the National Electrical Code. Since they must be
permanently connected to the building electrical
system, extension cords cannot be used with three
phase MACHINES.
A
B
D
C
Fig. C
8
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from
the shipping container(s). Remove the protective coating
from all unpainted surfaces. This coating may be removed
with a soft cloth moistened with kerosene (do not use
acetone, gasoline or lacquer thinner for this purpose). After
cleaning, cover the unpainted surfaces with a good quality
household floor paste wax.
CARTON CONTENTS
Your new 15" Planer is shipped complete in one box
(Fig. 2). IMPORTANT: Care must be taken when
removing the machine from the container. The machine
is very heavy and a minimum of four people will be
required to lift the machine (see the section “LIFTING
THE MACHINE”). Figure 3 Illustrates the loose items
supplied with your machine.
Fig. 2
Fig. 3
1
2
4
12
11
13
14
15
16
18
17
10
9
8
7
6
5
3
1 - Top cover
2 - M6 x 16mm hex flange screw (4) - for fastening
top cover to machine
3 - Cord clamp
4 - Knife setting gage
5 - Raising and lowering handwheel
6 - Key for raising and lowering handwheel
7 - Decal for raising and lowering handwheel
8 - M10 flat washer for raising and lowering
handwheel
9 - M10 hex nut for raising and lowering handwheel
10 - Handle for raising and lowering handwheel
11 - Open end wrench (10 and 12mm)
12 - Open end wrench (14 and 17mm)
13 - Hex wrench (6mm)
14 - Hex wrench (5mm)
15 - Hex wrench (3mm)
16 - Hex wrench (2.5mm)
*17 - M6 x 16mm Screw (2) - for fastening switch
bracket to machine
*18 - M6 flat washer (2) - for fastening switch bracket
to machine
*Supplied with three phase machines only
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