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Instruction Sheet
POWERFUL SOLUTIONS. GLOBAL FORCE.
L2532 Rev. D 05/12
Index:
Figures
English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Deutsch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17
Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-22
Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-27
Nederlands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-32
Portuguese: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-37
日本語. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-42
汉语 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-47
Repair Parts Sheets for this product are available from the Enerpac
web site at www.enerpac.com, or from your nearest Authorized
Enerpac Service Center or Enerpac Sales o ce.
: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
图
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1.0 IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. Shipping
damage is not covered by warranty. If shipping damage is found,
notify carrier at once. The carrier is responsible for all repair and
replacement costs resulting from damage in shipment.
SAFETY FIRST
2.0 SAFETY ISSUES
Read all instructions, warnings and cautions
carefully. Follow all safety precautions to avoid
personal injury or property damage during system
operation. Enerpac cannot be responsible for damage or injury
resulting from unsafe product use, lack of maintenance or incorrect
product and/or system operation. Contact Enerpac when in doubt
as to the safety precautions and operations. If you have never
been trained on high-pressure hydraulic safety, consult your
distribution or service center for a free Enerpac Hydraulic safety
course.
Failure to comply with the following cautions and warnings could
cause equipment damage and personal injury.
A CAUTION is used to indicate correct operating or maintenance
procedures and practices to prevent damage to, or destruction of
equipment or other property.
A WARNING indicates a potential danger that requires correct
procedures or practices to avoid personal injury.
A DANGER is only used when your action or lack of action may
cause serious injury or even death.
WARNING: Wear proper personal protective gear when
operating hydraulic equipment.
WARNING: Stay clear of loads supported by hydraulics. A
cylinder, when used as a load lifting device, should never
be used as a load holding device. After the load has been
raised or lowered, it must always be blocked mechanically.
WARNING: USE ONLY RIGID PIECES TO HOLD
LOADS. Carefully select steel or wood blocks that are
capable of supporting the load. Never use a hydraulic
cylinder as a shim or spacer in any lifting or pressing application.
10,000 PSI TURBO II AIR PUMPS
DANGER: To avoid personal injury keep hands
and feet away from cylinder and workpiece during
operation.
WARNING: Do not exceed equipment ratings. Never
attempt to lift a load weighing more than the capacity of
the cylinder. Overloading causes equipment failure and
possible personal injury. The cylinders are designed for a max.
pressure of 700 bar [10,000 psi]. Do not connect a jack or cylinder
to a pump with a higher pressure rating.
Never set the relief valve to a higher pressure than the
maximum rated pressure of the pump. Higher settings
may result in equipment damage and/or personal injury.
WARNING: The system operating pressure must not
exceed the pressure rating of the lowest rated component
in the system. Install pressure gauges in the system to
monitor operating pressure. It is your window to what is happening
in the system.
CAUTION: Avoid damaging hydraulic hose. Avoid sharp
bends and kinks when routing hydraulic hoses. Using a
bent or kinked hose will cause severe back-pressure. Sharp bends
and kinks will internally damage the hose leading to premature
hose failure.
Do not drop heavy objects on hose. A sharp impact
may cause internal damage to hose wire strands.
Applying pressure to a damaged hose may cause it to
rupture.
IMPORTANT: Do not lift hydraulic equipment by the
hoses or swivel couplers. Use the carrying handle or
other means of safe transport.
CAUTION: Keep hydraulic equipment away from
fl ames and heat. Excessive heat will soften packings
and seals, resulting in fl uid leaks. Heat also weakens
hose materials and packings. For optimum performance do not
expose equipment to temperatures of 65°C [150°F] or higher.
Protect hoses and cylinders from weld spatter.
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DANGER: Do not handle pressurized hoses. Escaping
oil under pressure can penetrate the skin, causing
serious injury. If oil is injected under the skin, see a
doctor immediately.
WARNING: Only use hydraulic cylinders in a coupled system.
Never use a cylinder with unconnected couplers. If the
cylinder becomes extremely overloaded, components can
fail catastrophically causing severe personal injury.
WARNING: BE SURE SETUP IS STABLE BEFORE
LIFTING LOAD. Cylinders should be placed on a fl at
surface that can support the load. Where applicable, use
a cylinder base for added stability. Do not weld or otherwise
modify the cylinder to attach a base or other support.
Avoid situations where loads are not directly centered on
the cylinder plunger. O -center loads produce
considerable strain on cylinders and plungers. In addition,
the load may slip or fall, causing potentially dangerous results.
Distribute the load evenly across the entire saddle surface.
Always use a saddle to protect the plunger.
IMPORTANT: Hydraulic equipment must only be serviced
by a qualifi ed hydraulic technician. For repair service,
contact the Authorized ENERPAC Service Center in your
area. To protect your warranty, use only ENERPAC oil.
WARNING: Immediately replace worn or damaged parts
with genuine ENERPAC parts. Standard grade parts will
break causing personal injury and property damage.
ENERPAC parts are designed to fi t properly and withstand high
loads.
3.0 DESCRIPTION
The 10,000 psi TURBO II Air Pumps have an operating pressure
of 10,000 psi at 85 psi inlet pressure. They are suited for plant
maintenance, fabrication, production, bolting, vehicle repair, and
any task that requires hydraulic pressure from air input.
4.0 SPECIFICATIONS
See table below.
5.1 Air Supply
Pump operates with 25-125 psi [2,76 - 8,27 bar] air pressure. An
Enerpac RFL-102 (regulator/filter/lubricator) should be installed
upstream from pump to provide clean, lubricated air and allow for
air pressure adjustment.
5.2 Air Connections
1
See Illustration 1. Attach air supply to the
/
4 NPT swivel
connection on the end of the pump. Use Teflon tape or similar
thread sealant. Torque to 20-25 ft. lbs [27-34 Nm].
PARG Models: See Illustrations 2 and 3. Attach air supply to
either 1/4 NPT connections on top rear to handle or 1/4 NPT
connection on bottom of air pendant. Make sure the unused port
is plugged.
5.3 Hydraulic Connections
TORQUE SPECIFICATIONS
Model Numbers Hydraulic Ports Torque Fittings To
Ending In
N or NB
(88–102 Nm)
P or PB
(19 – 24 Nm)
1
NOTE: Use 1
/
2 wraps of Teflon tape the NPTF hose fittings only,
3
/
1
/
leaving the first complete thread free of tape to ensure that pieces
of tape do not break off and enter the system. Do not use tape
sealant on BSPP fittings.
PAMG, PARG and PATG Models: See illustration 4. Thread
hose(s) into outlet port(s) of pump (A). Hose fittings must be
torqued. See Torque Specifications Table. Pumps with treadles
(PATG) have one outlet port, and pumps with 4-way valves
(PAMG) have 2 outlet ports. Outlet port(s) are located on the
opposite end of pump from the air inlet connection.
NOTE: Valve block or treadle should be restrained when
torquing fittings. The reservoir base should not be bolted down or
restrained to compensate for the fitting installation torque.
65 – 75 ft-lbs.
8 NPTF
14 – 18 ft-lbs.
4 BSPP
5.0 INSTALLATION
SPECIFICATION TABLES
Model Weight-add 1 lb.
No. (.5 kg) for bracket
PATG1102N 18 lbs. [8,2 Kg]
PATG1105N 22 lbs. [10,0 Kg]
PAMG1402N 24 lbs. [10,9 Kg]
PAMG1405N 26 lbs. [11,8 Kg]
PARG1102N 22 lbs. [10,0 Kg]
PARG1105N 26 lbs. [11,8 Kg]
Model Hydraulic Hydraulic Oil Flow Oil Flow Air Pressure Air Operating
Type Air Ratio Output Ports @ 100 psi @ 10,000 psi Range Consumption @ Noise
(6.9 bar) (700 bar) 100 psi (6.9 bar) Level (dBA)
PATG, 100:1 .375-18 NPTF 60 cu.in/min. 10 cu.in/min. 25-125 psi 12 SCFM 76
PAMG (1.0 liters/min.) (0.16 liters/min.) ( 1,7-8,6 bar) (0.34 cu.m/min)
PARG 100:1 .375-18 NPTF 45 cu.in/min. 5 cu.in/min 25-125 psi 12 SCFM 76
(0.74 liters/min.) (0.08 liters/min.) ( 1,7-8,6 bar) (0.34 cu.m/min)
Reservoir Reservoir Usable Oil Capacity
Series Capacity
2 137 cu.in 127 cu.in
(2.2 liters) (2.1 liters)
5 265 cu.in 230 cu.in
(4.3 liters) (3.8 liters)
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PAQG Models:
WARNING: On PAQG and PANG models, you must
connect an in-line directional valve to be able to release
system pressure and return oil to the reservoir. DO NOT
release pressure by disconnecting a pressurized line.
Handling pressurized hydraulic lines can result in severe
personal injury caused by sudden release of pressurized
oil.
See illustration 5. For this model, the tool used must have a
valve in order to release system pressure to the reservoir. If the
tool does not have a control valve, you must install a remote
directional valve.
If the tool has a valve, thread a hose into pressure port (A) of
the pump and connect the hose to the pressure port of the tool.
Connect a return line hose from the valve to the tank port (B).
If you need to install a valve, connect a hose from the pressure
port (A) of the pump to the pressure port of the remote valve.
Connect return line hose from the valve back to the tank port (B).
Connect a hose from the valve to the tool. (Recommended Valves:
Enerpac VC Series manual, or VS/VE Series electro-actuated
control valves.)
NOTE: Hose fittings must be torqued. See Torque Specifications
Table to the left.
PANG Models: The manifold is designed for custom-made
valves. PANG models are shipped with a cover and gasket, which
are bolted to the manifold block. Remove the four bolts, the cover,
and the gasket. Bolt a valve on the manifold using the four holes
(C) in the manifold block. The mounting holes have M12 x 1,75
threads, which are 0.60” [15,2mm] deep. Connect hoses to valve
outlet ports.
5.4 Venting
The pump reservoir must always be vented prior to use. Use
either the “vent screw” or “vent/fill assembly”.
a) Vent Screw: See illustration 7A, item 1. The vent screw is
the primary means to vent the reservoir. It is located near the
hydraulic outlet port on top of the reservoir. To allow venting,
open the screw 1/2 to 1 full turn. To avoid damaging the threads
when closing the vent screw, tighten only until the screw head
slightly compresses the O-ring. Apply only about 8-10 in-lbs. [1
Nm] of torque.
b) Vent/Fill Assembly: See illustration 7B, item 2. The vent/fill
assembly is located on the air inlet end of the pump, opposite the
vent screw. This assembly serves 3 functions; vent, fill port, and
return-to-tank port.
To use as a vent, pull up the vent/fill assembly until the first detent
is reached (see illustration 8). This is the vented position.
To use as a fill port, pull up the vent/fill assembly past the first
detent. Then, completely remove the assembly from the reservoir.
If oil level is low, add oil as described in Section 5.6.
To use as a return-to-tank port, remove the hex plug from the
vent/fill assembly and install a compatible return line. Torque
return line fitting at the vent/fill connection to 15-20 ft. lbs. [20-27
Nm].
CAUTION: Pump reservoir must be vented using one
of the two vent options. Failure to do so may cause
cavitation and pump damage.
5.5 Mounting Pump
The pump should be mounted only in the horizontal position.
NOTE: Vertical mounting is not recommended and may result in
hydraulic oil leakage.
a) Without Mounting Brackets: The four holes in the bottom of
the reservoir should be used for bolting through the mounting
surface into the reservoir. Use the #10 x 5/8” fasteners included
with pump, or allow no more than 3/4” [19 mm] thread engagement
into reservoir.
NOTE: A mounting bracket kit, MTB1, can be ordered from
Enerpac.
b) With Mounting Brackets: Models with brackets have model
numbers ending with the letter ‘B’. The mounting bracket may
be mounted on the pump or shipped separately. To mount the
bracket on the pump, use the #10 x 5/8” fasteners included with
pump, or allow no more than 3/4” [19 mm] thread engagement
into reservoir. Mount the pump to the mounting surface using the
four slots in the mounting bracket.
5.6 Oil Level
Always check oil level with all cylinders or tools in the fully
retracted position. If they are advanced when the pump is filled,
the reservoir will be over-filled when they are retracted.
Use the sight glass on the end of the pump to check the oil level.
The reservoir is full when the pump is positioned horizontally, and
oil level is up to, but not above, the top of the sight glass. If oil
level is low, remove vent/fill assembly from reservoir (See Section
5.4b) and add oil as required.
6.0 OPERATION
6.1 Oil Level
Check the oil level of pump and add oil if necessary (See Section
5.6).
6.2 Venting Pump
Make sure the pump reservoir is vented (See Section 5.4).
6.3 Treadle Operation (PATG Models Only):
See illustration 9.
a) To Advance Cylinder: Depress the “PRESSURE” end of treadle
and the pump will start to pump hydraulic oil to the system.
b) To Hold The Cylinder Position: The pump will stop and hold
pressure when the treadle is in the free/neutral position (treadle
is not depressed in either “PRESSURE” or “RELEASE” positions.)
c) To Retract Cylinder: Depress the “RELEASE” end of the
treadle to retract cylinder. To stop the cylinder from retracting,
release the treadle and return it to the hold position.
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6.4 4-Way Valve Operation:
See illustration 10.
a) Listed below are the valve positions and operations:
1 - Flow to Port “B”, Port “A” returns flow to tank
2 - Neutral, Ports “A” and “B” are blocked
3 - Flow to Port “A”, Port “B” returns flow to tank
b) After shifting the valve, depress the treadle to start the pump.
This will direct flow to Port A or Port B, depending on the handle’s
position. Releasing the treadle will stop pump flow.
NOTE: To prolong pump and cylinder life, DO NOT continue to
operate pump after cylinder is fully extended or retracted.
6.5 Treadle Operation (PAMG, PANG, and PAQG models
only):
See illustration 11. The treadle can be operated in a momentary
or maintained mode. For momentary operation, press the treadle
to run the pump and release the treadle to stop the pump. For
maintained operation, use the locking pin (A) to hold the treadle
down. To lock the treadle:
a) Press and hold the treadle.
b) Press locking pin and hold while releasing treadle.
c) Press treadle briskly to release locking pin and stop pump.
6.6 Pendant Operation (PARG model only)
a) To Advance Cylinder: Depress the “ADV” button on the
pendant and the pump will start to pump hydraulic oil into the
system.
b) To Hold the Cylinder Position: The pump will stop and hold
pressure when neither of the buttons are depressed.
c) To Retract Cylinder: Depress the “RET” button on the
pendant. To stop the cylinder from retracting, release the button.
6.7 Priming
Priming of the hydraulic pump is normally not required. If the air
motor runs very fast, but no hydraulic pressure is built, the pump
may have lost its prime. This pump can lose prime if it is run
completely out of oil or if an air bubble is trapped in the pumping
chamber. An air bubble could occur during shipment, or when the
shipping plug is removed while the pump is held in the vertical
(shipping plug up) position.
a) Place the pump on a flat, horizontal surface. Remove the
shipping plug. Attach an approved 10,000 psi rated hydraulic
hose and cylinder assembly to the hydraulic outlet 3/8” NPT
port. Torque fittings to 65-75 ft. lbs. (88-102 Nm).
b) Attach air supply to the 1/4” NPT swivel connection. Torque
to 20-25 ft. Lbs (27-34 Nm.).
c) Fill pump with Enerpac Hydraulic Oil, 32 cSt hydraulic oil.
d) Prime the pump with air pressure set to 30-40 psi. If air
pressure is different than 30-40 psi follow the procedure below:
e) ON MODELS WITH TREADLE: While holding the treadle
down firmly in the RELEASE position, slowly depress the
PRESSURE button located under the toe of the treadle near
the air supply fitting. Try to get the air motor to operate one
or two cycles at a time. Slowly depressing the PRESSURE
button will allow you to “throttle” the inlet air pressure
f) Pressing the operating buttons in this manner effectively
draws oil through the intake tube to refill the pressure
chamber. You may need to hold the treadle and “throttle”
the PRESSURE button for a few minutes to completely
remove the air and prime the pump models with an air
pendant, hold “RET” button down while cycling
g) ON MODELS WITH 4-WAY VALVES: Shift valve to neutral
position, press the treadle, and run the pump momentarily
several times.
h) On models with an air pendant, hold “RET” button down
while cycling “ADV” button momentarily several times.
i) To verify that the pump is primed, operate as normal with
cylinder attached. If cylinder does not advance, repeat step
6.7g or 6.7h.
6.8 Pressure Adjustment
To obtain less than maximum hydraulic pressure, either install
an Enerpac V-152 adjustable relief valve in the system or limit
the inlet air pressure. When limiting the inlet air pressure, pump
will slow down and stall as the hydraulic pressure increases. To
obtain a stall-out pressure, lower the inlet air pressure until the
pump stalls below the desired hydraulic pressure and increase air
pressure until the desired hydraulic pressure is reached. Repeat
pump operation to verify the stall-out pressure.
NOTE: 10,000 psi TURBO II pumps were not designed for stall
to restart applications. The seals on the pump will not ensure
the pressure drop accuracy required for effective stall to restart
operation.
7.0 MAINTENANCE
7.1 Maintaining Proper Oil Level
Check the oil level of the pump prior to start-up, and add only
ENERPAC hydraulic oil, if necessary, by removing the vent/fill
assembly (see instructions in Section 5.6).
7.2 Cleaning The Muffler
Clean the muffler every 250 hours, or more frequently if pump
is used in dirty environments. On PATG Models, first remove 2
shoulder bolts (A) and treadle (B). See Illustration 12. To expose
the muffler, remove 2 screws (C) holding down muffler plate. See
illustration 13. Wash muffler element in soapy water, dry, and
reassemble, installing screws hand tight.
7.3 Changing The Oil
Change the oil every 250 hours. The vent/fill assembly serves as
a drain plug for use when changing oil. Refill pump with Enerpac
hydraulic oil. Dispose of used oil properly, in accordance with all
applicable laws and regulations.
7.4 Cleaning The Air Inlet Filter
Remove the swivel air connector by removing the two cap screws
and pulling air filter out of cavity. Using an air nozzle blow debris
off filter. (Always use proper eye protection). Re-install filter and
swivel connector. Torque cap screws to 16-18 in.lbs [1,8-2,0 Nm].
8.0 TROUBLESHOOTING
Only qualified hydraulic technicians should service the pump or
system components. A system failure may or may not be the
result of a pump malfunction. To determine the cause of the
problem, the complete system must be included in any diagnostic
procedure. The following information is intended to be used only
as an aid in determining if a problem exists. DO NOT disassemble
the pump. For repair service, contact the Authorized ENERPAC
Service Center in your area.
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PROBLEM CAUSE
1) Pump will not start Air turned off or line blocked
2) Motor stalls under load Low air pressure*
Inlet filter plugged, insufficient air flow
3) Pump fails to build pressure External leak in system
Internal leak in pump
Internal leak in system component
Low oil level
4) Pump builds less than full pressure Low air pressure*
Internal relief valve set low
External system leak
Internal leak in system component
5) Pump builds pressure, but load does not move Load greater than cylinder capacity at full pressure
Flow to cylinder blocked
6) Cylinder drifts back on its own External system leak
Internal leak in system component
7) Cylinder will not return A) Single-acting type Return flow or coupler restricted/blocked
No load on a “load return” cylinder
Return spring broken on cylinder
Release Valve Malfunction
B) Double-acting type Return flow or coupler restricted/blocked
Valve malfunction
8) Low oil flow rate Reservoir not vented
Inadequate air supply
Dirty air filter
Clogged inlet filter
* 85 psi (5,86 Bar) air pressure required to obtain 10,000 psi (700 Bar) hydraulic pressure.
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B
A
Figure 1
Figure 2
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图1
1
Figure 5
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5
图5
1
图2
2
Figure 7A
図
7A
图7A
Figure 3
A
Figure 4
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2
图3
3
Figure 7B
CLOSED
Fermé
Geschlosen
Chiuso
Cerrado
図7B
閉鎖した
闭合
图7B
VENTED
Aéré
Entlüftet
Ventilazione
Abierto
出される
放气
图4
4
Figure 8
6
図8
图8
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2
1
B
A
Figure 9
図
Figure 12
图9
9
図12
图12
C
Figure 13
図
13
图13
Figure 10
A
Figure 11
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10
11
图10
图11
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