OPERATING INSTRUCTIONS AND OWNER’S MANUAL
READ INSTRUCTIONS CARE FULLY: Read
and follow all instructions. Place instructions in
a safe place for future reference. Do not allow
anyone who has not read these instructions to
assemble, light, adjust or operate the heater.
HEATSTAR
BY ENERCO
MODEL
HS155IR
DIRECT FIRED INFRARED
PORTABLE HEATER
WARNING :
— Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any
other appliance.
— Service must be performed by a qualied service agency.
This is an unvented portable heater. It uses air (oxygen) from the area in which it is used. Adequate
combustion and ventilation air must be provided. Refer to page 5.
If the information in this manual is not followed exactly, a re or explosion
may result causing property damage, personal injury or loss of life.
07/11 50014ENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 800-251-0001
WARNING:
YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS,
SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU
OPERATE THIS HEATER.
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND
INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN
RESULT IN DEATH, SERIOUS BODILY INJURY AND
PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE,
EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW
THE INSTRUCTIONS SHOULD USE OR SERVICE THIS
HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION
SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC.
CONTACT THE MANUFACTURER.
WARNING:
NOT FOR HOME OR RECREATIONAL VEHICLE USE
WARNING:
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE
AWAY FROM THE HEATER AS RECOMMENDED BY THE
INSTRUCTIONS NEVER USE THE HEATER IN SPACES
WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE
COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE,
SOLVENTS, PAINT THINNER, DUST PARTICLES OR UNKNOWN CHEMICALS.
WARNING:
The State of California requires the following warning:
COMBUSTION BY-PRODUCTS PRODUCED WHEN US-
ING THIS PRODUCT CONTAIN CARBON MONOXIDE,
A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA
TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER
REPRODUCTIVE HARM).
WARNING:
READ THE INSTRUCTIONS GIVEN IN THIS
MANUAL BEFORE USING THE APPLIANCE.
• DO NOT USE GASOLINE, NAPHTHA OR VOLATILE
FUELS.
• THE ELECTRICAL SYSTEM TO WHICH THE APPLIANCE
IS CONNECTED MUST COMPLY WITH ALL SAFETY
REGULATIONS IN FORCE. A RESIDUAL CURRENT
CIRCUIT BREAKER MUST BE PROVIDED ON THE MAIN
DISTRIBUTION BOARD.
• UNPLUG THE HEATER BEFORE ATTEMPTING ANY
SERVICE OR MAINTENANCE.
• ALWAYS CHECK THE POWER SUPPLY CABLE BEFORE
USE. IT MUST NOT BE BENT, CRUSHED, OR ANYWAY
DAMAGED.
• THE POWER SUPPLY CABLE MUST BE REPLACED ONLY
BY QUALIFIED PERSONNEL.
• ONLY USE AN ORIGINAL H07RN-F POWER CABLE
WITH WATERPROOF PLUG.
CONTENTS
WARNINGS .................................................................................. 2
SPECIFICATIONS ........................................................................... 3
OPERATION ................................................................................. 4
SAFETY DEVICES .......................................................................... 4
MAINTENANCE ............................................................................ 5
TROUBLESHOOTING ....................................................................6
WIRING DIAGRAMS .....................................................................7
PARTS LIST ................................................................................... 8
• DO NOT TOUCH THE EXHAUST GAS OUTLET. DANGER
OF BURNS!
ENERCO GROUP, INC. |Direct Fired Portable Heater Operating Instructions and Owner’s Manual
2
IMPORTANT
Before using the heater, read and understand all
instructions and follow them carefully. The manufacturer
is not responsible for damages to goods or persons due
to improper use of units.
GENERAL RECOMMENDATIONS
The heater described in this manual is a portable oil-fueled
infrared heat generator running on heating oil.
Its easy handling and large fuel tank allow it to be used locally and
temporarily with complete stand-alone operation. The area to be
heated is therefore hit by an even and uniform flow of heat, as can be
seen by the shape of the irradiation cone (18), without air movement.
The unit is a direct combustion hot generator that works by
sending both hot air and combustion products in the room you wish
heat: all the necessary precautions must therefore be taken to
to
guarantee a sufficient exchange of air.
Always follow local ordinances and codes when using this heater:
• Read and follow this owner’s manual before using the heater;
• THE INSTALLATION OF THE UNIT SHALL BE IN
ACCORDANCE WITH THE REGULATIONS OF THE
AUTHORITIES HAVING JURISDICTION. Also, as a
recommended installation practice reference should be made to
the current issue of CSA B139, Installation Code for Oil Burning
Equipment in Canada and NFPA 31 Standard for the Installation
of Oil-Burning Equipment In the USA;
• Use only in places free of flammable vapours or high dust
content;
• Never use heater in immediate proximity o
(the
minimum distance must be 10 feet);
• Make sure fire fighting equipment is readily available;
• Make sure sufficient fresh outside air is provided according to
the heater requirements. Direct combustion heaters should only
be used in well vented areas in order to avoid carbon monoxide
poisoning;
• A rough estimate of opening required for each gallon (US) of
capacity is three square foot at heater level, for direct-fired
heaters;
• The heater is installed and connected to an electrical
switchboard;
• Ensure that the machine resting surface or ground is not made
of flammable material;
• Minimum clearances from combustible material must be:
30” from side and rear (air inlet) of heater
80” from ceiling
40” on air outlet of heater.
• Never block air inlet (rear) or air outlet (front);
• In case of very l
oi
l;
• Connect the power cord to the mains and wait 15 min at least
be fore starting heater, to allow pre-heated filter warming
heating oil inside the filter;
• Make sure heater is always under surveillance and keep
children and animals away from it;
• Before starting the heater always check free rotation of
ventilator;
• Heater is not ductable.
• Unplug heater when not in use.
ow temperatures add kerosene to the heating
f flammable materials
TECHNICAL SPECIFICATIONS
Max heating output
Fuel consumption
Power supply
Power consumption
Nozzle
Pump pressure
Adjustment of combustion air flap
Tank capacity
Noise level at 1 m
Phase
Voltage
Frequency
FIRE 155
[BTU/h] 154.237
[gal/h] 1,11
1
[V] 120
[Hz] 60
[W] 440
[USgal/h] Delavan 0,85 - 80° W
PSI 174
[N°] 2
[USgal] 17.17
[dBA] 72
Dimensions, L x W x H
Weight
[in] 55.5 x 28.03 x 41.5
[lb] 161
Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Direct Fired Portable Heater
3
SAFETY DEVICES
The unit is fitted with an electronic flame control box. In case of
malfunction this box will cut in and stop the heater, at the same time
the pilot lamp in the control box reset button (13) will light up.
WARNING
The reset push-button emits a different colour light,
depending on the state of the machine:
• green, when the machine is running regularly;
• red, when the machine is in safety lock-out mode: to
restart it , the reset button (13) must be pressed.
Heaters are also equipped with an overheat thermostat safety cut
out which will stop the heater in case of overheating. This thermostat
will reset automatically but you will have to depress button (13) on
control box before being able to restart the heater.
Before any attempt of starting the heater is made, check that
your electrical supply conforms to the data on the model plate.
Control Board
1 4
3 2
O N
0
O N
5
OPERATION
Before any attempt of starting the heater is made, check that your
electrical supply conforms to the data on the model plate.
WARNING
Mains must be fitted with a thermo-magnetic
differential switch.
Unit plug must be linked to a socket with a mains
switch.
The hot generator must be placed on a flat, stable and level
surface to avoid machine tipping and/or gas oil leakage from the tank
fuel cap.
The flow of heat can be directed upward with an approximately 10°
angle: loosen the two locking knobs (A) and tilt the combustion unit
by pressing on the handle until the desired angle is reached, then
lock the knobs (A) by tightening.
1 RESET BUTTON WITH CONTROL LAMP
2 CONTROL LAMP
3 MAIN SWITCH
4 ROOM TH ERM OSTAT PLUG
5 POWER CORD
Gap of Electrodes
WARNING
Before start-up, always ensure the guard (B) has been
completely pulled out, so as to guarantee maximum
protection of the machine resting surface.
ENERCO GROUP, INC. |Direct Fired Portable Heater Operating Instructions and Owner’s Manual
Clearances
The following minimum safety clearances from materials or objects
in the surroundings of the heater must be ensured:
Sides 30 in. Air Inlet 30 in.
Top 80 in. Air outlet
40 in.
•
the room where the heater is operated.
• The air inlet and outlet must never be blocked for any
reason.
•
•
4
5
Operating Instructions and Owner’s Manual
WARNING
• DO NOT USE GASOLINE, NAPHTHA OR VOLATILE FUELS.
• STOP HEATER BEFORE ADDING FUELS.
• ALWAYS FILL OUTDOORS AWAY FROM OPEN FLAME
• DO NOT USE EXTERNAL FUEL SOURCE.
• DO NOT OPERATE HEATER WHERE FLAMMABLE LIQUIDS
OR VAPORS MAY BE PRESENT.
• DO NOT START HEATER WHEN CHAMBER IS HOT
• DO NOT START HEATER WHEN EXCESS FUEL HAS ACCUMU LATED IN TH E CHAMBER.
• DO NOT PLACE COOKING UTENSILS ON TOP OF THE
HEATER.
• PLUG ELECTRICAL CORD INTO A PROPERLY GROUNDED
THREE-PRONG RECEPTACLE.
The generator can only work automatically when a control device,
such as for example a thermostat or a timer, is connected to the
generator. Connection to the generator is made by removing the
socket cover(4) and inserting the thermostat plug.
To start the machine you must:
•If connected to the thermostat, turn the switch to (ON +
•If not connected to the thermostat, turn the switch to (ON).
When unit is started for the rst time or is started after the oil
tank has been totally emptied, the ow of oil to the burner may
be impaired by air in the circuit. In this case the control box will
cut out the heater and it might be necessary to renew the starting
procedure once or twice by depressing the reset button (1).
Should the heater not start, check that oil tank
is full and depress reset button (1).
Should the heater still not work, please refer to chapter
“OBSERVED FAULTS, CAUSES AND REMEDIES”.
STOPPING THE HEATER
Set main switch (3) on “0” position or turn thermostat or other
control device on lowest setting.
The ame goes out and the fan continues to work for approx.
90sec. cooling the combustion chamber.
MAINTENANCE
Preventive and regular maintenance will ensure a long trouble free
life to your heater.
WARNING
• Never service heater while it is plugged in, operating or hot.
Severe burns or electrical shock can occur.
Every 50 hours of operation: disassemble lter and wash with
clean oil, remove upper body parts and clean inside and ventilator
with compressed air, check correct attachment of H.V. connectors
to the electrodes and check H.V. cables, remove burner assembly,
clean and check electrode settings, adjust according to scheme
“GAP OF ELECTRODES”.
);
SAFETY DEVICES
The unit is tted with an electronic ame control box. In case of
malfunction this box will cut in and stop the heater, at the same
time the pilot lamp in the control box reset button (1) will light up.
Heaters are also equipped with an overheat thermostat safety
cutout which will stop the heater in case of overheating. This
thermostat will reset automatically but you will have to depress
button (1) on control box before being able to restart the heater.
TRANSPORT
WARNING
• nate reason of overheating.
Before heater is moved it must be stopped and unplugged. Before
moving the heater wait till it has totally cooled o and make sure
oil tank cap is securely xed.
The hot air generators with wheels must be wheeled. The
suspended version which has no wheels must be transported with
adequate machinery.
5
Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Direct Fired Portable Heater
TROUBLES HOO TING
• Motor does not start, no
ignition
• Motor starts, no ignition or
cuts out
• Motor starts, heater emits
smoke
• Heater does not stop • Solenoid defective • Replace solenoid coil or complete solenoid
YDEMER ESUAC TLUAF DEVRESBO
• Check mains
• No electrical current
• Wrong setting of room thermostat or other control
(thermostat and clock)
• Thermostat or other control defective • Replace control device
• Electrical motor defective • Replace electrical motor
• Electrical motor bearings defective • Replace electrical motor
• Burned out condenser • Replace condenser
• Electric ignitor defective
• Flame control box defective • Replace control box
• Photocell defective • Clean or replace photocell
• Not enough or no fuel at all at burner
• Solenoid defective
• Not enough combustion air
• Too much combustion air • Check setting of combustion air flap
• Fuel contaminated or contains water
• Air leaks in fuel circuit • Check fuel line and filter for possible leaks
• Not enough fuel at burner
• Too much fuel at burner
• Check proper positioning and functioning of
switch
• Check fuse
• Check correct setting of heater control. If
thermostat, make sure selected temperature is
higher than room temperature
• Check connection of H.T. Ieads to electrodes and
transformer
• Check electrodes setting (see scheme Fig. 2)
• Check electrodes for cleanliness
• Replace H.T. transformer
• Check state of motor-pump plastic coupling
• Check fuel line system including fuel filter for
possible leaks
• Clean or replace oil nozzle
• Check electrical connection
• Clean or replace solenoid
• Make sure air inlet and outlet are free
• Check setting of combustion air flap
• Clean burner disc
• Drain fuel in tank and replace with clean fuel
• Clean or replace oil filter
• Check pump pressure
• Clean or replace fuel nozzle
• Check pump pressure
• Replace nozzle
If heater is still not working properly, please revert to nearest authorized dealer.
ENERCO GROUP, INC. |Direct Fired Portable Heater Operating Instructions and Owner’s Manual
6
WIRING DIAGRAM
AP CONTROL BOX
TA ROOM THERMOSTAT PLUG
ST PILOT LAMP
LI1 OVERHEAT THERMOSTAT
EV1 SOLENOID VALVE
FO PHOTOCELL
CO CAPACITOR
MV FAN MOTOR
FUA FUSE
LF ANTI-JAMMING FILTER
RV MAIN SWITCH
RF HEATED FILTER
Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Direct Fired Portable Heater
7
>>>OPTIONAL
HS155IR
14
08
09
08
07
16
10
12
11
06
13
15
40
41
25
24
26
21
20
21
17
B
42
18
22
97
19
C
23
23
27
28
29
30
31
32
04
PL 01/08
05
07
37
A
38
39
03
01
02
07
36
49
47
45
46
48
50
44
35
43
52
59
51
58
33
34
57
56
55
54
53
25
Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Direct Fired Portable Heater
8
HS 155IR
99
100
B
78
79
82
80
81
83
87
86
88
85
84
60
90
89
95
Optional
93
98
92
91
96
94
PL 01/08
60
61
63
62
67
66
08
65
68
64
69
70
71
72
73
74
77
75
76
C A
Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Direct Fired Portable Heater
9
7/20/2011
Micropipe L=450mm
Electrial wire w/plug and cable fastener
60 50232 I40339
55 50570 E20640 Thermostat plug 3P+T
56 50011 E20665 Drain plug
57 50342 E10112-P Switch 0-1
62 50234 M20128 Washer 1/8"x1.5
resnednoc/w W002 rotoM011-77601E8110596tekcarB5009-23011G90205
mm53ø noitcetorp elbaC27303C1140537eldnaH5009-78102
70 50472 E11233 Condenser 20µF
rotom dna naf troppuS5009-52011G0420547gulP16303C41205
noitcennoc woble °0992301C8640567gulp niarD38303C61205
enoc etaidemretnI32011G0520529tekcarB5009-43011G9
enoc lanretxE42011G7720539ebut tsalB61011G03205
H.T. cable connection L=1000mm
50522 C30368 Cable protection ø12mm
50135 G02076
50248 G11021 Burner flange ø 102mm
50414 E50109 Fan thermostat
50134 E10215 Electrodes
50245 I33008 Nozzle support
50244 T20363 Nozzle 0.85 GPM 80°W
50243 G11019 Air regulation disc
97tooF5009-68102P91205
78 50242 G11018 Turbo disc
50131 I31034 Nut M14
50247 G11020 Electrodes stirrup
78revoCN-31501C81305
85
83
50323 E50328 Photo cell BRAHMA FC 13
HS155IR
NO. HS# BM2 # DESCRIPTION NO. HS# BM2 # DESCRIPTION
Lower protection
Upper protection
Lower protection plate
Tube BP 1/4"FF L. 260mm
50206 G11031-9010 Upper body 59 50008 E11030 Lamp 120V
50202 G11029-N500
50203 G11028-N500
50204 G11030-N500
01 50201 G11001 Front bumper protection 54 50013 E10102-P Switch 0-1
02
03
04
50055 I40329
50205 G11005 Radiant front disc 58 50009 E30443
06
07
05
Filter support
50207 I40340 Tube BP 1/4"FF L.580mm 67 50236 M20123 Washer 1/4"x1.5
50251 T20212 Filter housing 66 50141 T20117 Solenoid valve Danfoss
50030 T20206 Filter cartridge 65 50140 T20118 Solenoid spool Danfoss
50052 I20104 Nipple FE 1/4" MM 61 50132 I20115 Nipple FE 1/8"MM
08
50025 T20234 O-ring kit oil filter 64 50235 T20450 Pump BFP21 R3 Danfoss
50054 G06104-9005
50024 T20201 Filter w/cartridge 63 50433 T20442 Solenoid valve cable
14
13
12
11
09
10
Frame
50208 G11007-9010 Right side cover plate 68 50237 E10698 Coupling
50210 G11009-9005
15
16
17
P31205
G11010-9010 Rear panel 75 50279 T10262 Fan AP 160x55 F12.7
50212 G06322 Knurled wheel M8x25 71 50238 C10328 Air snorkel
40477 C30355 Plug ø25mm 72 50239 G06200-9005 Support fan and motor
18
19
20
21
50215
22
50217 G11011-9005 Electrical drawer support 77 50241 C10326 Spiral fan
23
24
Wheel axle
Wheel ø300-ø025
Electrical components drawer
50063 I30737 Nipple OT 1/4"M-M12x1.75M 88
50226 M20204 Wheel holder ø25 86
40533 M20111 Washer ø26xø44øx4 84
50218 G00298
50220 P50139 Fuel tank 65L 80
25
26
27
40532 I25020 Drain plug M16x1.5mm 81
28
50221 M20313 Washer 3/8" 82
29
50225 C10555
50224 G11012-9005
33
32
34
30
31
35
E20671 Terminal board 94 50053 T20239 Oil pre-heaters filter 1/4"
2205
50227 G11033-9010 Front panel 90 50336 E50327 Holder for photo cell
50228 G11014-9010 Left cover plate 91 50249 G11035 Internal cone
50061 I30696 Dip tube L 220mm 89
36
37
38
39
40
50413
41
50231 I40805 Air duct L=350mm 95 50144 T20241 O-ring kit oil filter
50 50319 E10930 Transformer H.T. BRAHMA 97 50277 I39107 Seal 1.1/4"
51 50320 E40124 Control box BRAHMA TGRD 91 98 50278 G11036-N500 Support
43 50246 G06153 Electrial components drawer 96 50145 T20242 Fuel filter cartridge
42
52 50420 G06184 Plate for electrical components 99 50281 G11037-N500 Isolation sheet
53 50325 E20418 Stop button protection 100 50282 G11038-N500 Wrapper
10
Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Direct Fired Portable Heater
11
Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Direct Fired Portable Heater
OPERATING INSTRUCTIONS AND OWNER’S MANUAL
READ INSTRUCTI ONS CARE FULLY: Read
and follow all instructions. Place instructions in
a safe place for future reference. Do not allow
DEL
anyone who has not read these instructions to
HEATSTAR
BY ENERCO
MODEL
assemble, light, adjust or operate the heater.
WARNING :
USE ONLY MANUFACTUR ER’S REPLACEMENT PARTS. US E OF ANY OTHER PARTS
COULD CAUSE INJURY OR DEATH. R EPLACEMENT PARTS AR E ONLY AVAI LABLE
DIRECT FROM TH E FACTORY AND MUST B E INSTALLED BY A QUA LIFIED SERVICE
AGENCY.
PARTS ORDERING IN FORMATI ON:
PURCHASING : Accessories may be purchased at any Mr. Heater/HeatStar local dealer
or direct from the factory
FOR IN FORMATI ON REGARDING SER V ICE
Please call Toll-Free 800-251-0001 • www.enerco-mrheater.com
Our oce hours are 8:30 AM – 5:00 PM, EST, Monday through Friday.
Email to: techservice@enerco-mrheater.com
Please include the model number, date of purchase, and description of problem in all
communication.
LIMITED WARRANTY
The company warrants this product to be free from imperfections in material or workmanship,
under normal and proper use in accordance with instructions of The Company, for a period
of one year from the date of delivery to the buyer. The Company, at its option, will repair or
replace products returned by the buyer to the factory, transportation prepaid within said one
year period and found by the Company to have imperfections in material or workmanship.
If a part is damaged or missing, call our Technical Support Department at 800-251-0001.
Address any
ST., Cleveland, Ohio 44135. Include your name, address and telephone number and include
details concerning the claim. Also, supply us with the purchase date and the name and address
of the dealer from whom you purchased our product.
The foregoing is the full extent of the responsibility of the Company. There are no other
warranties, express or implied. Specically there is no warranty of tness for a particular
purpose and there is no warranty of merchantability. In no event shall the Company be liable for
delay caused by imperfections, for consequential damages, or for any charges of the expense
of any nature incurred without its written consent. The cost of repair or replacement shall be
the exclusive remedy for any breach of warranty. There is no warranty against infringement of
the like and no implied warranty arising from course of dealing or usage of trade. This warranty
will not apply to any product which has been repaired or altered outside of the factory in any
respect which in our judgment aects its condition or operation.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation or exclusion may not apply to you. This Warranty gives you specic legal
rights, and you may have other rights which vary from state to state.
Warranty Claims to the Service Department, Enerco Group, Inc., 4560 W. 160TH
Enerco Group, Inc.
obligation, in colors, specications, accessories, materials and models.
ENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 800-251-0001
Mr. Heater is a registered trademark of Enerco Group, Inc.
© 2004, ENERCO GROUP, INC. All rights reserved
ENERCO GROUP, INC. |Direct Fired Portable Heater Operating Instructions and Owner’s Manual
reserves the right to make changes at any time, without notice or
12
Loading...