Endress+Hauser TMD1000, TMD1 Operating Instructions Manual

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Page 1

Products Solutions Services

BA00427G/08/EN/02.17

71244421

Operating Instruction TMD1000 TMD1

Digital Transmitter

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Digital transmitter TMD1 TMD1000

2 Endress+Hauser

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Installation, commissioning, and operation . . . . . . . . . 3

1.3 Product requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.5 Notes on safety conventions and symbols . . . . . . . . . . 4

1.6 Symbols for certain types of information . . . . . . . . . . . 4

2 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Order information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1 Incoming acceptance, transport, storage . . . . . . . . . . 11

3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.3 General view (Standard). . . . . . . . . . . . . . . . . . . . . . . . . 12

3.4 General view (Optical FFi specification) . . . . . . . . . . . 13

3.5 Installing TMD1 on float gauge (LT5) . . . . . . . . . . . . . 14

3.6 Installation TMD and LT to tank side . . . . . . . . . . . . . 16

4 Cable connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.1 Calculation of wiring transmission distance . . . . . . . . 18

4.2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5 Operation settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.1 Level adjustment operation flow . . . . . . . . . . . . . . . . . 23

6 Operations and device settings . . . . . . . . . . . . . . . . 24

6.1 HHT2 (Hand Held Terminal) . . . . . . . . . . . . . . . . . . . . 24

7 Specifications, modules and mode in HHT2 . . . . . 25

7.1 Basic specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7.2 Output1 specifications . . . . . . . . . . . . . . . . . . . . . . . . . 25

7.3 Output 2 specifications . . . . . . . . . . . . . . . . . . . . . . . . . 26

7.4 Input specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8.2 Seal replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

9.1 Error message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

9.2 Error confirmation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

9.3 Error message table . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

9.4 Malfunction diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 30

9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

10 Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

10.1 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

10.2 Module types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Table of Contents

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1 Safety instructions

1.1 Designated use

Digital transmitter TMD1 transfers the signal relate to liquid level and liquid temperature in a tank, or the status of power outage and malfunction via an external device and also transfers all tank data to a receiver including that of the peripheral equipment by digital transmission system. TMD1 is used in combination with float level gauge LT5.

1.2 Installation, commissioning, and operation

• Mounting, electrical installation, start-up, and maintenance of the instrument may only be performed by trained personnel authorized by the operator of the facility.

• Personnel must read and understand these installation instructions before performing the procedures.

• The instrument may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual must be observed.

• The installer must make sure that the measuring system is correctly wired according to the wiring diagrams. The measuring system must be grounded.

• Observe all law and regulations applicable and valid for your country and pertaining to the opening and repairing of electrical devices.

1.3 Product requirements

Power source

Check the voltage of the power supply before connecting it to the product. It should be the exact voltage required for proper operation of the product.

Connection to other devices

It is possible to connect to other devices explained in this instruction. Refer to each operation instruction when connecting to devices.

Ground

Do not remove earth terminal or earth wire when the power is on.

Power cable

Use a power cable specified by our company. The product should be protectively grounded before it is connected to a measurement object or an external control circuit.

1 Safety instructions

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Digital transmitter TMD1 TMD1000

4 Endress+Hauser

1.4 Operational safety

Hazardous area

• Use the explosion proof type for measurement in areas where explosion hazards are present.

• Devices installed in areas having explosion hazards must not be opened when the power is on.

• Strict compliance with installation instructions and - ratings, as directed in this supplementary doc-

umentation, is mandatory.

• Device maintenance and repair is restricted to meet explosion proof regulations.

• Tighten the cable gland firmly.

• Devices employed in areas having explosion hazards should be installed and wired in keeping with

explosion proof regulations.

• Ensure that all personnel are properly qualified.

• Observe the certification requirements as well as national and local regulations.

Changes or modifications other than those expressly approved by Endress+Hauser are strictly prohibited. Unauthorized modifications can cause malfunction or damage, resulting in serious injury or death.

1.5 Notes on safety conventions and symbols

To highlight safety-relevant or alternative operating procedures in this manual, the following conventions have been used, each indicated by a corresponding symbol on the left.

1.6 Symbols for certain types of information

Symbol Meaning

A0011189-EN

DANGER!

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.

A0011190-EN

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.

A0011191-EN

CAUTION!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.

A0011192-EN

NOTICE!

This symbol contains information on procedures and other facts which do not result in personal injury.

Symbol Meaning

A0011182

Allowed

Indicates procedures, processes or actions that are allowed.

A0011183

Recommendation

Indicates procedures, processes or actions that are recommended.

A0011184

Forbidden

Indicates procedures, processes or actions that are forbidden.

A0011193

Tip

Indicates additional information.

WARNING

DANGER

WARNING

CAUTION

NOTICE

1 Safety instructions

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Digital transmitter TMD1 TMD1000

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2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the instrument nameplate.

Figure 1: TMD1 nameplate

1. Tag number

2. Order code

3. Serial number

4. Protection class

5. Power supply

6. Power consumption

7. Transmission circuit

8. Transmission circuit

9. Analog output

ᾮ㠃ィⓎಙჾ

Level Transmitter

Serial no.

Order code

㜵⇿ᵓ㐀㸸

Protection class :

ᐃ᱁Rating 㟁※

Power Supply

㺡㺼㺎㺞ఏ㏦ᅇ㊰

Transmission circui t

㺏㺣㺹㺖㺼ฟຊ

$QDORJRXWSXW

ධຊಙྕ

㺏㺣㺹㺖㺼



Input signal Analog

 ᗘ

Tem p

᥋Ⅼධຊᅇ㊰

Contact input (୍᥋Ⅼᐜ㔞) (1 co nt act )

᥋Ⅼฟຊᅇ㊰

Contact output (一接点容量) (1 co nt act )

እ㒊⾲♧ฟຊ

Display output

࿘ᅖ ᗘ-20 Υ㹼 +60 Υ

Ambient temp

〇㐀ᖺ᭶᪥

Manufacturing date

Wiring code :

㆙࿌㸸

⇿Ⓨᛶ㞺ᅖẼࡀᏑᅾࡋ࡞࠸ࡇ࡜ࢆ☜ㄆࡋ࡚࠿ࡽᐜჾࢆ㛤 ࡅ࡚ࡃࡔࡉ࠸ࠋ ㏻㟁≧ែ࡛ࡣ⵹ࢆ㛤ࡅ࡞࠸࡛ࡃࡔࡉ࠸ࠋ HHT᥋⥆󰪍௨እࡣග㺘㺦㺖㺞ࡢ⵹ࢆ㛤ࡅ࡞࠸࡛ࡃࡔࡉ࠸ࠋ ⪏⇕ ᗘΥ௨ୖࡢ㺗㺎㺪㺼㺷ࢆ౑⏝ࡋ࡚ࡃࡔࡉ࠸ࠋ

Warning: Before opening the cover, to confirm that there is no explosive atmosphere. Do not open the cover when energized. Do not open the cover of the optical connector except when HHT will be connected. Use supply wires suitable for 65℃minimum.

NP-2660-1

ỺὅἛἾἋἡỸἈὊޛషఇࡸ˟ᅈ

Yamanashi 406-0846

Made in Japan

Endress+Hauser Yamanashi Co.,Ltd.

IP65

1 2

3 4

5 6

8 9

2 Identification

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Digital transmitter TMD1 TMD1000

6 Endress+Hauser

10. Input signal (Analog)

11. Input signal (Temperature)

12. Contact input circuit

13. Contact output circuit

14. Display output

15. Manufacturing date

16. Wiring code

Figure 2: TMD1 with Optical FFi Specification

1. Old model code

2. Order code

3. Serial number

4. Explosion proof model

5. Protection class

6. Power supply

7. Power consumption

8. Input signal

9. Contact input

10. Contact output

11. Wiring code

ᾮ㠃ィⓎಙჾLevel Transmitter

㆙࿌㸸㏻㟁≧ែ࡛ࡣ⵹ࢆ㛤ࡅ࡞࠸࡛ࡃࡔࡉ࠸ࠋ

Warning: Do not open the cover when energized.

㜵⇿ᆺᘧ㸸

Explosion proof model :

㜵⇿ᵓ㐀㸸

Protection class :

Serial no.

Order code

NP-2033-3

Wiring code :

ỺὅἛἾἋἡỸἈὊޛషఇࡸ˟ᅈ

Yamanashi 406-0846

ᐃ᱁5DWLQJ㸸 㟁※㟁ᅽ㸸

ࠉ ࢹ࣮ࢱ࣮ఏ㏦ᅇ㊰DC 48 V 500 mA max.

Transmission circuit :

ධຊಙྕ

Input signal :

᥋Ⅼධຊ

Contact input :

᥋Ⅼฟຊࠉ

Contact output :

࿘ᅖ ᗘࠉ-10 Υ㹼 +60 Υ 

$PELHQWWHPSHUDWXUH

Power Supply :

IP65

Made in Japan

Endress+Hauser Yamanashi Co.,Ltd.

2 Identification2 Identification

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Digital transmitter TMD1 TMD1000

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Figure 3: Nameplate for FM approval

1. Required contents by a customer (e.g. Tag No.)

2. Order code

3. Serial number

4. Rating

5. Data

6. Analog output

7. Analog input

8. Temperature input

9. Contact input

10. Contact output

11. Display output

12. Manufacturing date

13. Wiring code

Digital Transmitter TMD1

Order code Serial no.

Rating:

Power Supply

Data communication

Analog output

Analog input

Temp. input (RTD input)

Contact input (1 contact c ap.)

Contact output (1 contact c ap.)

Display output

Manufacturing date

Warning:

- Before opening the cover, to confirm that there is no explosive atmosphere.

- Do not open the cover when energized.

- Do not open the cover of the optical connector except when HHT will be connected.

- Using the cable that has heat resistance more than 65Υ.

NP-2682

Yamanashi 406-0846

Made in Japan

Endress+Hauser Yamanashi Co.,Ltd.

XA01089G BA00427G

Wiring code :

APPROVED

XP Class I, Div.1, Gp. C, D, T4

Cert. No. FM16US0252X

Ambient temperature: -20 㹼 +60Υ

Type 4X, IP65

2 3

7 8

2 Identification

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Digital transmitter TMD1 TMD1000

8 Endress+Hauser

2.2 Order information

010 Output 1

0 Not selected 14-20 mA 22-way 2-wire (MDP protocol) 3BCD parallel 4 Sakura code parallel 52-way 2-wire (MIC, BBB protocol) 6 2-way 2-wire (V1 protocol) 7 Optical FFi 9 Special version, TSP-no. to be spec.

020 Function:

B HART input (NMT5xx, NRF560) 9 Special version, TSP-no. to be spec.

030 Approval:

0 Weather proof IP65 4 Exd IIB T4, TIIS 5 FM XP Cl.I Div.1 Gr.C-D, AEx d IIB T4

040 Output 2:

0 Not selected 14-20 mA 2 4 x alarm (open collector) 3 Monitor DRM 4 2 x gauge operation command 5 2 x gauge operation command, 6x outer equipment operation command 6 8 x outer equipment operation command A4-20 mA, 4 x alarm (open collector) B 4-20 mA, monitor DRM C 4x alarm (open collector), monitor DRM D 4-20 mA, 4 x alarm (open collector), monitor DRM E 4-20 mA, 2 x gauge operation command F 2 x gauge operation command, monitor DRM G 4 x alarm (relay) H 4-20 mA, 4 x alarm (relay)

J 4 x alarm (relay), monitor DRM K 4-20 mA, 4 x alarm (relay), monitor DRM Y Special version, TSP-no. to be spec.

050 Input:

0Not used 14-20 mA 24 x status 3 1 x spot temperature Pt100/JPt100 4 3 x spot temperature Pt100/JPt100 5 Multi element average temperature 6 Multi spot average temperature A 4-20 mA, 1 x spot temperature Pt100/JPt100 B 4-20 mA, 3 x point spot temperature Pt100/JPt100 C 4-20 mA, multi element average temperature D 4-20 mA, multi spot average temperature Pt100/JPt100 E 4 x status, 1 x spot temperature Pt100/JPt100 F 4 x status, 3 x spot temperature Pt100/JPt100 G 4 x status, multi element average temperature H 4 x status, multi spot average temperature

J4-20 mA, 4 x status K 4-20 mA, 4 x status, 1 x spot temperature Pt100/JPt100 L 4-20 mA, 4 x status, 3 x spot temperature Pt100/JPt100 M 4-20 mA, multi element average temperature, 4 x status N 4-20 mA, multi spot average temperature, 4 x status

2 Identification

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Digital transmitter TMD1 TMD1000

Endress+Hauser 9

Y Special version, TSP-no. to be spec.

060 Power Supply:

C Loop powered B 20-32VDC 5 60VAC, 50/60Hz 1 100VAC, 50/60Hz 2 110VAC, 50/60Hz 3 200VAC, 50/60Hz 4 220VAC, 50/60Hz 9 Special version, TSP-no. to be spec.

070 Color:

1Blue + white 9 Special version, TSP-no. to be spec.

080 Cable Entry:

0 A: PF(G)1-1/2, B: PF(G)3/4, C: PF(G)1, D: PF(G)1

H 2 x thread G1 EXPC-28B, 2 x blind plug see additional spec.

J 3 x thread G1 EXPC-28B, 1 x blind plug see additional spec. K 4 x thread G1 EXPC-28B see additional spec. L 2 x thread G3/4 EXPC-22B,2 x blind plug see additional spec.

M 3 x thread G3/4 EXPC-22B,1 x blind plug see additional spec. N 4 x thread G3/4 EXPC-22B see additional spec.

P4 x thread NPT 1

Q4 x thread NPT 3/4

9 Special version, TSP-no. to be spec.

090 Communication:

0Not used 2 2-way 2-wire (MIC, BBB protocol) 3 2-way 2-wire (MDP protocol) 4 2-way 2-wire (V1 protocol) A Emitter common B Collector common F Store box (Optical FFi) H M42 x P1.5 (Optical FFi)

J 4-20 mA HART KMODBUS RS485 9 Special version, TSP-no. to be spec.

100 Temperature Input:

0Not used 1 Pt100, JIS=IEC, -50...+200°C 2 Pt100, JIS=IEC, +70...+350°C 3 JPt100, JIS, -50...+200°C 4 JPt100, JIS, +70...+350°C 5NMT 9 Special version, TSP-no. to be spec.

110 Application:

3 LT11/LT12/LT31/LT32 4 LT14/LT16/LT34/LT36 5 LTC2230/LTC2240 9 Special version, TSP-no. to be spec.

TMD1- Complete product designation

050 Input:

2 Identification

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Digital transmitter TMD1 TMD1000

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2.3 Scope of delivery

It is extremely important to follow the instructions concerning the unpacking, transportation and storage of measuring instruments provided in the chapter “Incoming acceptance, transportation, storage”.

The scope of delivery consists of:

• Assembled instrument

• Documents

Documents list for TMD1

2.4 Registered trademarks

HART® Registered trademark of HART Communication Foundation, Austin, USA

Document No. Type of documents Descriptions

BA00427G Operating Instructions Installation, wiring, and maintenance

BA00428G

Module Setting/Adjustment Instructions

Installation, Operations, Adjustment, Descriptions of errors

BA00429G

HHT2 Operating Instructions

Operations, commissioning for TMD1

XA01073G Safety Instructions

Device versions approved for use in explosion hazardous areas; nameplate specifies, which of these documents is relevant for your instrument version

2 Identification

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Digital transmitter TMD1 TMD1000

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3Installation

3.1 Incoming acceptance, transport, storage

3.1.1 Incoming acceptance

Check the packing and contents for any signs of damage. Check the shipment, and make sure that nothing is missing and that the items match your order.

3.1.2 Transport

• Follow the safety instructions and conditions of transportation for instruments in excess of 18kg (40 lbs.).

• Do not lift the measuring instrument by its housing during transportation.

3.1.3 Storage

Pack the measuring instrument so that it is protected against impacts during storage and transportation.

The original packing material provides the optimum protection for this. The allowed storage temperature is -20°C to +60°C (-4°F to +140°F)

3.2 Installation conditions

Digital Transmitter TMD1 is designed to be installed on the rear of a level gauge and placed at outside the tank as shown below. The unit (level gauge and transmitter) is primarily employed in measurement level; particularly for crude or other oil in refineries and storage tanks. Other applications may include acid, alkaline fluid and fat products in chemical industry storage tanks.

Figure 4: TMD1 installation

1. Digital transmitter TMD1

2. Float level gauge LT5

3 Installation

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3.3 General view (Standard)

Figure 5: General view, Unit: mm (in)

A Cable gland: position of cable entry A, B, C, D B Cable gland: position of cable entry A, B, C, D C Cable gland: position of cable entry A, B, C, D1 D Cable gland: position of cable entry A, B, C, D a 325 mm (12.79 in) for all spec., excluding FM spec./335 mm (13.19 in) for FM spec.

1. Coupling (Material: ADC6/Quantity: 1)

2. Electrical housing (Material: AC4C-T6/Quantity: 1)

3. Cover of Electrical housing (Material: AC4C-T6/Quantity: 1)

4. Terminal box (Material: ADC12/Quantity: 1)

5. Locking (Material: ADC6/Quantity: 1)

6. Connection of Hand Held Terminal (HHT2)

7. Terminal box cover (AC4C-T6/Quantity: 1)

The position of the cable entry (optional: H, J, K, L, M, N) in order information 080 must be specified by a customer.

140 (5.51)

˓

 

˓











3 Installation

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3.4 General view (Optical FFi specification)

Figure 6: General view

H M42 x P1.5 slide coupling type a 325 mm (12.79 in) for all spec., excluding FM spec./335 mm (13.19 in) for FM spec.

1. Coupling (Material: ADC6/Quantity: 1)

2. Electrical housing (Material: AC4C-T6/Quantity: 1)

3. Cover of electrical housing (Material: AC4C-T6/Quantity: 1)

4. Terminal box (Material: ADC12/Quantity: 1)

5. Locking (Material: ADC6/Quantity: 1)

6. Connection of Hand Held Terminal (HHT2)

7. Optical unit adapter (Material: SUS304/Quantity: 1)

8. Optical unit 6D (Quantity: 1)

9. Connection box (Material: Aluminum/Quantity: 1)

10. Lead-in cable (Rc1/2) (Material: Ferrous casting/Quantity: 1)

11. Blind plug (Material: FCMB310/Quantity: 1)

12. FC inlet connection (M42 x P1.5/Quantity: 1)

13. Terminal box cover (AC4C-T6/Quantity: 1)

The position of the cable entry (optional: H, J, K, L, M, N) in order information 080 must be specified by a customer.

118 (4.65) 191 (7.52)

140 (5.51)

˓ ˓

280 (11.02)



180 (7.09)

200 (7.87) 159 (6.26)

150 (5.91)



3 Installation

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3.5 Installing TMD1 on float gauge (LT5)

Digital transmitter TMD1 is designed to be installed on the rear of the float gauge head by using a flange.

Installation procedure

Stud bolt, nut, washer, and coupling are supplied with TMD1 in a plastic bag.

1. Insert the stud bolt in the rear cover of the float gauge.

2. Make sure that the coupling on TMD is secure when installing on low pressure float gauges.

• Make sure that coupling on both TMD and float gauge is secure when installing on medium or high pressure float gauges.

This completes installation procedure.

3.5.1 Coupling installation

Figure 7: Coupling installation for low pressure float gauge

a Be careful to install this part. b Ensure installation of this part.

1. Transmitter

2. Stud bolt

3. Float level gauge

4. Sprocket pin

5. Coupling

6. Sprocket

3 Installation

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Figure 8: Coupling installation for medium and high pressure float gauge

1. Transmitter

2. Stud bolt

3. Level gauge

4. Coupling pin

5. Coupling (Transmitter)

Installation procedure

1. Remove the TMD rear cover.

2. Install TMD in float gauge while engaging coupling groove with coupling pin. This completes installation procedure.

• If the coupling groove and the pin positions are not aligned, the installation surface between LT and TMD will rise and not match with the position. Do not install the coupling using excessive force. Check coupling position and reinstall TMD, if needed.

• When the professional installation and adjustment service of Endress+Hauser are required, all procedures, including unpacking, are conducted by our service technician.

30 (1.18)

10 (0.39)

R20

(0.79)

Ø50 (1.97)

CAUTION

3 Installation

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3.6 Installation TMD and LT to tank side

Figure 9: Tank installation (Standard)

A Standard installation B Special installation when the flexible fitting [4] cannot be mounted in the standard position (Not recom-

mended due to high risk of rain water).

1. Float level gauge

2. Electrical housing of TMD1

3. Terminal box of TMD1

4. Flexible fitting

5. Cable gland or cable conduit

6. Tumbler switch

7. Flexible fitting

8. Thick steel conduit tube

3 Installation

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Figure 10: Tank installation (FFi Specification)

A Standard installation B Special installation when the flexible fitting [4] cannot be mounted in the standard position (Not recom-

mended due to high risk of rain water).

1. Float level gauge

2. Electrical housing of TMD1

3. Terminal box of TMD1

4. Connection box for FFi optical communication

5. Flexible fitting for optical fiber

6. Flexible fitting

7. Cable gland or cable conduit

8. Tumbler switch

9. Flexible fitting

10. Thick steel conduit tube

3.6.1 HHT2 (Hand Held Terminal)

Always make data setting using HHT2 during operations (conditioning setting). If conditions are not set, proper readings cannot be obtained.

8 9

CAUTION

3 Installation

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Digital transmitter TMD1 TMD1000

18 Endress+Hauser

4 Cable connection

For TMD cable connections, the terminal configuration and internal wiring vary depending on specifications. Be sure to confirm delivery specifications to prevent incorrect wiring.

Select cables so that TMD terminal power supply can reach to a nominal voltage of 90% or more in the following cases.

4.1 Calculation of wiring transmission distance

Calculation sample

1. Calculation object is to find resistance between circuits and electrical capacity limits.

• One-way resistance: Max. 120 Ω

• Maximum capacity between circuits: 30 μF

2. Maximum capacity of cable resistance and between circuits (see the following table).

I/O signal Recommended cable type

Recommended

cable

Remarks

Power supply

PVC, PE 600V dielectric strength voltage cable with shield or equivalent

CVV-S

Define core area based on the power consumption 20VAC.

Digital signal (2-way 2-wire transmission, DRM9700 communication)

Twisted pair cable for digital communication

CPEV KPEV

The data can be transferred in a range of up to 6km with CPEV Ø1.2 cable.

(NMT, NRF communication)

Twisted pair cable with shield for digital communication

CPEV-S KPEV-S

I/O 4 to 20 mA PVC or PE dielectric cable CVV-S

Output contact PVC or PE dielectric cable CVV-S

Use contact output max. voltage rating: 30DCV and contact input: 12DCV.

RCV, RCS/NC Temperature input (PT 100

Ω)

Standard control cable (conduit, flexible tube) Ω

IV Cable

Use CCV-S cable if cable conduit is not employed.

BCD, Sakura code parallel output

Multicore twisted pair cable or equivalent

CPEV-S KPEV-S

If level transmission is 19999mm, 18 cores (9 pairs) are required.

Cables

Conductor resistance

(

Ω/km)

Electric capacity (μF/km)

Max.

transmission

distance (Km)

Remarks

CPEV, CPEE Ø0.9 Max. 30 Max. 0.05 4 Calculation based on 30

Ω

KMPEV. KPEV-S KMPEE 0.9 mm

Max. 21.5 0.05 5.58 Calculation based on 21.5 Ω

CPEV Ø1.2 16.5 0.05 6 Calculation based on 0.05μF CPEV (T) Ø0.9 Max. 30 0.06 μF 4 Calculation based on 30 Ω

CVV2 mm2 (CEE) 9.5

0.09

(0.06)

3.3 (5)

Calculation based on

0.09

(0.06) μF

NOTICE

4 Cable connection

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Digital transmitter TMD1 TMD1000

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In case of TMD1 with 100VAC

Power supply cable data

The following table shows values outcomes when assigning the following values to the formula above.

• Cable 1 length: 100 m

• Cable 2 length: 2 km

Cross-section area Ω/1km

1.25 mm

14.7 Ω

2.0 mm

9.7 Ω

3.5 mm

5.3 Ω

5.5 mm

3.4 Ω

8 mm

2.3 Ω

14 mm

1.3 Ω

Voltage drop calculation formula

Supply current for one transmitter: = 0.1 A

100 V

10 VA

Voltage drops by cable 1: 10 transmitters x 0.1 A x Rʹ  = 1 Rʹ (V)

Voltage drops by cable 2: 1 transmitter x 0.1 A x Rʺ



 5ʺ (V)

Maximum allowable voltage drops for cable 1 and 2: From allowable power fluctuation of power supply -10 %

100 (V) x 10 % = 10 (V)

The result is: 10 (V) > 1 Rʹ (V) + 0.1 Rʺ (V)

#10

Power supply

Cable 2

Distance Lʺ (Km)

Cable 1

Distance Lʹ (Km)

5ʹ

5ʺ

TMD1

4 Cable connection

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Digital transmitter TMD1 TMD1000

20 Endress+Hauser

Cable 1

Cross-sec-

tion area

(mm

)

Ω/1km Ω/2km

Cable 2

Voltage

drops (V)

Cable 2

Cross-sec-

tion (mm

)

Ω/100mm

Cable 2 voltage

drops (V)

Cable1 and

2 voltage drops (V)

TMD1 ter-

minal volt-

age (V)

Result

1.25 14.70 29.40 29.40

1.25 2.94 0.294

29.694 70.306 NG

2.00 9.50 19.00 19.00 19.294 80.706 NG

3.50 5.30 10.60 10.60 10.894 89.106 NG

5.50 3.40 6.80 6.80 7.094 92.906

8.00 2.30 4.60 4.60 4.894 95.106

14.00 1.30 2.60 2.60 2.894 97.106 OK

1.25 14.70 29.40 29.40

21.90.19

29.59 70.41 NG

2.00 9.50 19.00 19.00 19.19 80.81 NG

3.50 5.30 10.60 10.60 10.79 89.21 NG

5.50 3.40 6.80 6.80 6.99 93.01

8.00 2.30 4.60 4.60 4.79 95.21

14.00 1.30 2.60 2.60 2.79 97.21 OK

1.25 14.70 29.40 29.40

3.5 1.06 0.106

29.506 70.494 NG

2.00 9.50 19.00 19.00 19.106 80.894 NG

3.50 5.30 10.60 10.60 10.706 89.294 NG

5.50 3.40 6.80 6.80 6.906 93.094

8.00 2.30 4.60 4.60 4.706 95.294

14.00 1.30 2.60 2.60 2.706 97.294

1.25 14.70 29.40 29.40

5.5 0.68 0.068

29.468 70.532 NG

2.00 9.50 19.00 19.00 19.068 80.932 NG

3.50 5.30 10.60 10.60 10.668 89.332 NG

5.50 3.40 6.80 6.80 6.868 93.132

8.00 2.30 4.60 4.60 4.668 95.332

14.00 1.30 2.60 2.60 2.668 97.332

1.25 14.70 29.40 29.40

8 0.46 0.046

29.446 70.554 NG

2.00 9.50 19.00 19.00 19.046 80.954 NG

3.50 5.30 10.60 10.60 10.646 89.354 NG

5.50 3.40 6.80 6.80 6.846 93.154

8.00 2.30 4.60 4.60 4.646 95.354

14.00 1.30 2.60 2.60 2.646 97.354

1.25 14.70 29.40 29.40

14 0.26 0.026

29.426 70.574 NG

2.00 9.50 19.00 19.00 19.026 80.974 NG

3.50 5.30 10.60 10.60 10.626 89.374 NG

5.50 3.40 6.80 6.80 6.826 93.174

8.00 2.30 4.60 4.60 4.626 95.374

14.00 1.30 2.60 2.60 2.626 97.374

4 Cable connection

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4.2 Wiring

The following is a typical TMD1 terminal connection diagram. For wiring cables, refer to delivery specifications.

Figure 11: TMD1 Terminal table (e.g. TMD1 B-2)

AAC power supply B 2-way 2-wire transmission C DC 4 to 20 mA output D DRM9700 output E DC 4 to 20 mA input F HART signal (see NOTICE.) GAlarm output 1 HAlarm output 2 IAlarm output 3 JAlarm output 4 K Average temperature input A1 Spot1 A2 Spot1 A3 Spot1 A4 Spot2 A5 Spot2 A6 Spot2 A7 Spot3 A8 Spot3 A9 Spot3

Contact switch

Temperature input connection may be either HART signal or RTD input. Both connection types cannot be utilized at one time.

Operation SW1 (Terminal No.4) SW2 (Terminal No.5) SW3 (Terminal No.6)

Level measurement OFF OFF OFF

Hoist up

ON OFF OFF

Stop OFF

ON OFF

1 2 3 4 5 6

7 8

9 10 11 12 13 14

15 16 17 18 19 20 21 22 23 24

25 26 27 28 29 30 31 32 33 34 35 36

(B) (b)

(A1) (A2) (A3) (A4) (A5)

(A6) (A7) (A8) (A9)

(A10)

NOTICE

4 Cable connection

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22 Endress+Hauser

Figure 12: Grounding wires for units and shield cables

ATMD1 terminal box B Power supply C 2-way 2-wire transmission D Receiver E Temperature NMT53x F Tank side monitor NRF560 G Temperature RCV/RCS HContact input I DC 4 to 20 mA input J Installing exterior of TMD1 to a tank. K Contact output L DC 4 to 20 mA output M DRM9700 communication N BCD/Sakura code communication

4 Cable connection

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5 Operation settings

• Prepare HHT2 (Hand Held Terminal) Operation and Setting Instructions for calibration.

• After wiring check, confirm power-supply voltage (differs depending on specifications) and turn

power on. Do not turn off power, except for adjustment and maintenance.

5.1 Level adjustment operation flow

Figure 13: Flow chart

NOTICE

SELECT

䚷䚷䚷

DEVICE

E䠖I/F

䚷䚷䚷䚷䠖

MODE

SELECT䚷䚷DEVICE

E䠖TMG/TM 䠖NEXT

ITEM䚷No. 04

SET LEVEL?

SET䚷LEVEL㻌㻔mm

㻕

2 0 0 0 E

Input specified level value (mm)using numeric keys (e.g.) 2000.

PUSH

䚷䚷䚷䚷

MODE

HHT2䚷䚷 ROM VX.X

MODE䚷No. 01䚷TGM

OPERATION?

MODE䚷No. 03䚷TGM

No.1䚷SET䚷(LEVEL) ?

5 Operation settings

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24 Endress+Hauser

6 Operations and device settings

6.1 HHT2 (Hand Held Terminal)

The TMD1 series operation, settings, and adjustments are easily done using the convenient Hand Held Terminal (HHT2).

• TMD1s with HART input specification require the latest HHT2 software version (HHT V5.8 or later).

• Always take care when using explosion proof products in hazardous areas.

Figure 14: HHT2 (Hand Held Terminal)

NOTICE

SFT

MODE

OFF ON

HAND HELD TERMINAL

HHT-2-

789

ENT

456

123

DEF

ABC

6 Operations and device settings

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7 Specifications, modules and mode in HHT2

7.1 Basic specifications

7.2 Output1 specifications

Function Description Mode No.

Basic operations

Check all positions and names of installed board.

MODE00

Memory address setting/memory data display

Error status display

MODE02

Data display

Level adjustment MODE03

Function Spec. Description Module Mode No.

Output 1

1 4 to 20 mA DAC-1 MODE11

2 2-way 2-wire (MDP protocol) Exp-A MODE13

3BCD parallel

OUT-3/4 MODE05

4 Sakura code parallel

5 2-way 2-wire (MIC, BBB protocol) Exp-A MODE13

62-way 2-wire (V1 protocol) Exp-A MODE13

7 Optical FFi ODC-1 MODE15

7 Specifications, modules and mode in HHT2

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7.3 Output 2 specifications

Function Spec. Description Module Mode No.

Output 2

4 to 20 mA DAC-1 MODE11, 12

4 x alarm (open collector) Exp-A MODE06

4 to 20 mA DAC-1 MODE11, 12

Monitor DRM DRMM-A

4x alarm (open collector) Exp-A MODE06

Monitor DRM DRMM-A

4-20 mA DAC-1 MODE11, 12

4 x alarm (open collector) Exp-A MODE06

Monitor DRM DRMM-A

4-20 mA DAC-1 MODE11, 12

2 x gauge operation command CNT-2 MODE01

2 x gauge operation command DRMM-A

Monitor DRM CNT-2 MODE01

G 4 x alarm (relay) Exp-A + CD688 MODE06

4-20 mA DAC-1 MODE11, 12

4 x alarm (relay) Exp-A + CD688 MODE06

Monitor DRM DRMM-A

4-20 mA DAC-1 MODE11, 12

4 x alarm (relay) Exp-A + CD688 MODE06

Monitor DRM DRMM-A

1 4 to 20 mA DAC-1 MODE11, 12

2 4 x alarm (open collector) Exp-A MODE06

3 Monitor DRM DRMM-A

4 2 x gauge operation command CNT-2 MODE01

2 x gauge operation command

CNT-2 MODE01

6x outer equipment operation command

6 8 x outer equipment operation command CNT-2 MODE01

7 Specifications, modules and mode in HHT2

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7.4 Input specifications

Function Spec. Description Module Mode No.

Input

4-20 mA ADC-2 MODE14

1 x spot temperature Pt100/JPt100 Thermo-A MODE07

4-20 mA ADC-2 MODE14

3 x point spot temperature Pt100/JPt100 Thermo-A MODE08

4-20 mA ADC-2 MODE14

Multi element aver mAage temperature Thermo-A MODE09

4-20 mA ADC-2 MODE14

Multi spot average temperature Pt100/JPt100 Thermo-A MODE10

4 x status INT-1/Exp-A

1 x spot temperature Pt100/JPt100 Thermo-A MODE07

4 x status INT-1/Exp-A

3 x spot temperature Pt100/JPt100 Thermo-A MODE08

4 x status INT-1/Exp-A

Multi element average temperature Thermo-A MODE09

4 x status INT-1/Exp-A

Multi spot average temperature Thermo-A MODE10

4-20 mA ADC-2 MODE14

4 x status INT-1/Exp-A

4-20 mA ADC-2 MODE14

4 x status Thermo-A MODE07

1 x spot temperature Pt100/JPt100 INT-1/Exp-A

4-20 mA ADC-2 MODE14

4 x status Thermo-A MODE08

3 x spot temperature Pt100/JPt100 INT-1/Exp-A

4-20 mA ADC-2 MODE14

Multi element average temperature Thermo-A MODE09

4 x status INT-1/2, Exp-A

4-20 mA ADC-2 MODE14

Multi spot average temperature Thermo-A MODE10

4 x status INT-1/Exp-A

1 4-20 mA ADC-2 MODE14

2 4 x status INT-1/Exp-A

3 1 x spot temperature Pt100/JPt100 Thermo-A MODE07

4 3 x spot temperature Pt100/JPt100 Thermo-A MODE08

5 Multi element average temperature Thermo-A MODE09

6 Multi spot average temperature Thermo-A MODE10

7 Specifications, modules and mode in HHT2

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28 Endress+Hauser

8 Maintenance

TMD requires no special maintenance.

8.1 Exterior cleaning

When cleaning the exterior of TMD, always use cleaning agents which will not cause corrosion or other damage to the housing and its surface seals.

8.2 Seal replacement

The TMD process seal may need replacing periodically, and more frequently in extreme climates. The period between changes will depend on cleaning frequency, temperature of target material (liquid) and cleaning temperature.

8 Maintenance

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9 Troubleshooting

9.1 Error message

Error message can be confirmed at the error code display MODE02 TIME13 of HTT2.

Figure 15: Error Message

The all generated error values are converted into decimals, then shown in the error code display screen.

9.2 Error confirmation

Confirmation procedure 1

When the decimal shows 2057, value is converted into binary as follows. The generated decimal error code shows descriptions for each error.

Confirmation procedure 2

Subtract large numbers in descending order from each error code (decimal) in 2057 (decimal), and confirm the error description corresponding to error code in "9.3 Error message table".

00000000

DEVICE ERR. CODE

1000 0000 1001䠄Binary䠅

2057䠄Decimal

䠅

(1) NMT communication, no response

(8) NRF DEVICE Error (2048) MIF-4, noresponse

2057䚷-

䚷

: Unable to subtract

2057䚷-

䚷

䚷䚷

9- =

9䚷䠄Error arose in error code 2048.䠅

1䚷䠄Error arose in error code 8.䠅

䠄Error arose in error code 1.䠅

0000 0000 0000 0000

0000 1000 0000 0000

0000 0000 0000 1000

0000 0000 0000 0001

4096

2048

Error code

9 Troubleshooting

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30 Endress+Hauser

9.3 Error message table

9.4 Malfunction diagnosis

Error codes Displays Items Error descriptions Causes

1 0000 0000 0000 0001 HART communication NMT communication No response

2 0000 0000 0000 0010 NMT device Error code

4 0000 0000 0000 0100 NRF COMM

8 0000 0000 0000 1000 NRF Devise

256 0000 0001 0000 0000 EEROM EEROM Inaccessible

8192 0010 0000 0000 0000 SRAM

512 0000 0010 0000 0000 System External 12V Disconnection

1024 0000 0100 0000 0000 Internal 12V Disconnection

2048 0000 1000 0000 0000 MIF-4 No response

4096 0001 0000 0000 0000 Temperature system Element trouble Open, short

Conditions Causes

Off-line of communication between HHT2 and TMD

TMD main power is off. (power switch is off, internal fuse breakage or disconnection of internal power cable)

Abnormal level data

Level encoder circuit malfunction (level encoder or level A/D I/F malfunction)

No change in level data

Looseness between level gauge and coupling

Looseness of gear set screw on gear unit

Misaligning of shaft gear and internal panel gear

Abnormal output 1 data Data is not set appropriately.

Abnormal output 2 data Data is not set appropriately.

Abnormal input data Data is not set appropriately.

9 Troubleshooting

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9.5 Return

The measuring device must be returned if repairs or a factory calibration are required, or if the wrong measuring device has been ordered or delivered. According to legal regulations, Endress+Hauser, as an ISO-certified company, is required to follow certain procedures when handling returned products that are in contact with medium. To ensure swift, safe and professional device returns, please read the return procedures and conditions on the Endress+Hauser website at www.services.endress.com/

return-material

9.6 Disposal

Observe the following notes during disposal:

• Observe valid federal/national regulations.

• Ensure proper separation and reuse of the device components.

9.7 Software history

Main CPU-B

Software version/date Software changes Documentation changes

V1.10/2008.09 Original versions BA1007N

V1.11/2009.05 Valve control -

V1.12/2010.08 V1 NMT data BA01007G

V1.13/2017.09

Update the Tankvision level value to correspond to the float level

BA00427G

9 Troubleshooting

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32 Endress+Hauser

10 Option

10.1 Modules

TMD1 is available in variety option modules. By installing modules as necessary, various customer specification requests may be built and filled economically.

10.2 Module types

Name Functions Size

Number of terminals for standard use

Remakes

Main CPU - B CPU module A 6 Be sure to install this module.

Exp - A

2-way 2-wire digital pulse Contact output (alarm) 4 points Contact input (status) 4 points

2 8 8

Transistor output

Thermo - A

Average temperature Spot temperature

For average and sport temperatures

DAC - 1 4 to 20 mA analog output C 2 2 modules are available to install.

OUT- 3/4 BCD parallel output B 18

OUT-3: Collector common OUT-4: Emitter common

ADC - 2

DC 4 to 20 mA Analog signal input

Available for use with 2-wire transmission board only

INT - 2 Status input C 16

Available for use with 2-wire transmission board only (max. 8 points)

INT - 1 Status input C 8

Available for use with 2-wire transmission board only (max. 4 points)

DRMM- A DRM communication C 2

ODC-1

Optical communication (2-way half-duplex transmission) Optical digital pulse

CNT-2

External operation device output

B16Max. 8 points

CD-688 Alarm contact output C 8

Standard 4 points Mechanical relay output

10 Option

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11 Technical data

Items Descriptions

Level A/D conversion

Method: Optical non-contact absolute encoder Range: 0 to 99999 mm Accuracy: ±1 mm

Power supply

AC 60, 100, 110, 200, 220V ± 10 50/60 Hz DC 20 to 32V When ordering special specifications, contact Endress+Hauser representatives.

Power consumption

AC: max. 14 W DC: max. 10 W

Allowable ambient temperature

-20 to +60 ºC (-4 to 140 ºF) (Ex type)

-10 to +40 ºC (-14 to 104 ºF) (Non Ex type)

Approval Weather proof: IP65 Flame proof: Ex d IIB T4

Cable Entry

A: PF(G)1-1/2, B: PF(G)3/4, C: PF(G)1, D: PF(G)1 (Screw position is fixed (refer to External dimension.))

2 x thread G1 EXPC-28B, 2 x blind plug (The position of screw hole can be specified by either of A, B,C, D.)

3 x thread G1 EXPC-28B, 1 x blind plug (The position of screw hole can be specified by either of A, B,C, D.)

4 x thread G1 EXPC-28B (The position of screw hole can be specified by either of A, B,C, D.)

2 x thread G3/4 EXPC-22B,2 x blind plug (The position of screw hole can be specified by either of A, B,C, D.)

3 x thread G3/4 EXPC-22B,1 x blind plug (The position of screw hole can be specified by either of A, B,C, D.)

4 x thread G3/4 EXPC-22B (The position of screw hole can be specified by either of A, B,C, D.)

P: 4 x thread NPT 1

Q: 4 x thread NPT 3/4

Arrester Standard equipment

Weight Approximately 10kg

Material

Electrical housing: AC4C-T6 Cover of electrical housing: AC4C-T6 Terminal box: ADC12 Cover of electrical housing: AC4C-T6

Color Blue and white

11 Technical data

Page 34

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