TR12 with resistance insert (RTD)
TC12 with thermocouple insert (TC)
with thermowell and compression fitting
Application
• Universal range of application
• Measuring range:
• Resistance insert (RTD): –200 to 600 °C (–328 to 1112 °F)
• Thermocouple (TC): –40 to 1100 °C (–40 to 2012 °F)
• Pressure range up to 40 bar (580 psi)
• Degree of protection up to IP68
Head transmitter
All Endress+Hauser transmitters are available with enhanced accuracy and reliability
compared to directly wired sensors. Easy customizing by choosing one of the
following outputs and communication protocols:
• Analog output 4 to 20 mA
• HART
• PROFIBUS® PA
• FOUNDATION Fieldbus™
Your benefits
• High degree of flexibility thanks to modular design with standard terminal heads
• High degree of compatibility and design as per DIN 43772
• Fast response time with reduced/tapered tip form
• Types of protection for use in hazardous locations:
®
as per DIN EN 50446 and customer-specific immersion lengths
• Intrinsic Safety (Ex ia)
• Non-sparking (Ex nA)
Function and system design
Measuring principleResistance thermometer (RTD)
These resistance thermometers use a Pt100 temperature sensor according to IEC 60751. The
temperature sensor is a temperature-sensitive platinum resistor with a resistance of 100 Ω at
0 °C (32 °F) and a temperature coefficient α = 0.003851 °C-1.
There are generally two different kinds of platinum resistance thermometers:
• Wire wound (WW): Here, a double coil of fine, high-purity platinum wire is located in a ceramic
support. This is then sealed top and bottom with a ceramic protective layer. Such resistance
thermometers not only facilitate very reproducible measurements but also offer good long-term
stability of the resistance/temperature characteristic within temperature ranges up to
600 °C (1112 °F). This type of sensor is relatively large in size and it is comparatively sensitive to
vibrations.
• Thin film platinum resistance thermometers (TF): A very thin, ultrapure platinum layer,
approx. 1 μm thick, is vaporized in a vacuum on a ceramic substrate and then structured
photolithographically. The platinum conductor paths formed in this way create the measuring
resistance. Additional covering and passivation layers are applied and reliably protect the thin
platinum layer from contamination and oxidation, even at high temperatures.
The primary advantages of thin film temperature sensors over wire wound versions are their smaller
sizes and better vibration resistance. A relatively low principle-based deviation of the resistance/
temperature characteristic from the standard characteristic of IEC 60751 can frequently be observed
among TF sensors at high temperatures. As a result, the tight limit values of tolerance category A as
per IEC 60751 can only be observed with TF sensors at temperatures up to approx. 300 °C (572 °F).
Omnigrad M TR12, TC12
Thermocouples (TC)
Thermocouples are comparatively simple, robust temperature sensors which use the Seebeck effect
for temperature measurement: if two electrical conductors made of different materials are connected
at a point, a weak electrical voltage can be measured between the two open conductor ends if the
conductors are subjected to a thermal gradient. This voltage is called thermoelectric voltage or
electromotive force (emf.). Its magnitude depends on the type of conducting materials and the
temperature difference between the "measuring point" (the junction of the two conductors) and the
"cold junction" (the open conductor ends). Accordingly, thermocouples primarily only measure
differences in temperature. The absolute temperature at the measuring point can be determined
from these if the associated temperature at the cold junction is known or is measured separately and
compensated for. The material combinations and associated thermoelectric voltage/temperature
characteristics of the most common types of thermocouple are standardized in the IEC 60584 and
ASTM E230/ANSI MC96.1 standards.
2Endress+Hauser
Omnigrad M TR12, TC12
A
=20-250V DC/AC
»50/60Hz
4...20 mA
24V DC / 30 mA
B
C
°C
12
3
4
5
66a6b
IL
IL
L
35
(1.38)
Measuring system
A0009647
1Application example
AThermometer with built-in head transmitter
BRIA16 field display unit - The display unit records the analog measuring signal from the head transmitter and
shows this on the display. The LC display shows the current measured value in digital form and as a bar graph
indicating a limit value violation. The display unit is looped into the 4 to 20 mA circuit and gets the required
energy from there. More information on this can be found in the Technical Information (see "Documentation").
CActive barrier RN221N - The RN221N active barrier (24 V DC, 30 mA) has a galvanically isolated output for
powering 2-wire transmitters. The universal power supply works with an input supply voltage of 20 to 250 V
DC/AC, 50/60 Hz, which means that it can be used in all international power grids. More information on this
can be found in the Technical Information (see "Documentation").
Design
A0009648
2Thermometer design
1Insert with mounted head transmitter (example with 3 mm (0.12 in))
2Insert with mounted ceramic terminal block (example with 6 mm (0.24 in))
3Terminal head
4Protective assembly
5Process connection: compression fittings TA50, TA70
6Various tip shapes - for detailed information see "Shape of tip" section:
6a Reduced or tapered tip for inserts with 3 mm (0.12 in)
6b Straight or tapered tip for inserts with 6 mm (0.24 in)
LImmersion length
ILInsertion length = L + 35 mm (1.38 in)
Thermometers from the Omnigrad M TR12 and TC12 series have a modular design. The terminal
head is used as a connection module for the mechanical and electrical connection of the insert. The
position of the actual thermometer sensor in the insert ensures that it is mechanically protected. The
insert can be replaced or calibrated without interrupting the process. Either ceramic terminal blocks
or transmitters can be fitted to the internal terminal block. The thermometer can be mounted on a
pipe or tank using a compression fitting. The most commonly used compression fittings are available
for installation → 19.
Endress+Hauser3
Input
Omnigrad M TR12, TC12
Measuring range
RTD resistance thermometers
Sensor typeMeasuring rangeConnection type Temperature-sensitive
length
Pt100 (IEC 60751, TF)
iTHERM StrongSens
Pt100 thin-film sensor (TF)–50 to 400 °C (–58 to 752 °F)3- or 4-wire10 mm (0.39 in)
With mounted head transmitter–40 to 85 °C (–40 to 185 °F)
With mounted head transmitter and
display
Process pressure
The maximum process pressure depends on the process connection used. See the "Process
connection" section for an overview of the process connections that can be used→ 19.
Maximum flow velocity
The maximum flow velocity tolerated by the thermowell diminishes with increasing immersion of
the sensor in the liquid flow. See the figures below for more detailed information.
Depends on the terminal head used and the cable gland or fieldbus
connector, see 'Terminal heads' section
–20 to 70 °C (–4 to 158 °F)
4Endress+Hauser
Omnigrad M TR12, TC12
100200300400500
v (m/s)
A
100200300400500
v (m/s)
B
4
8
121620
4
8
1216
v (ft/s)
v (ft/s)
L (mm)
0
10
20
30
40
50
60
70
80
90
L (in)
20
0
30
65
100
130
165
200
230
260
295
0
5
10
15
20
25
30
35
40
45
0
15
30
50
65
80
100
115
130
145
L (mm)
L (in)
50
2
50
2
A0008605
3Flow velocity depending on the immersion depth
AMedium water at T = 50 °C (122 °F)
BMedium superheated steam at T = 400 °C (752 °F)
LImmersion length
vFlow velocity
___ Thermowell diameter 9 x 1 mm (0.35 in)
- - - Thermowell diameter 12 x 2.5 mm (0.47 in)
Endress+Hauser5
Omnigrad M TR12, TC12
Shock and vibration resistance
The Endress+Hauser inserts meet the requirements of IEC 60751, which specify shock and vibration
resistance of 3g in the range from 10 to 500 Hz.
The vibration resistance at the measuring point depends on the sensor type and design, see the
following table:
VersionVibration resistance for the sensor tip
Pt100 (WW or TF)30 m/s2 (3g)
iTHERM® StrongSens Pt100 (TF)
> 600 m/s2 (60g) for sensor tip
iTHERM® QuickSens Pt100 (TF), version: 6 mm (0.24 in)
1)vibration resistance also applies to the quick-fastening iTHERM QuickNeck
1)
Accuracy
Permissible deviation limits of thermoelectric voltages from the standard characteristic for
thermocouples as per IEC 60584 or ASTM E230/ANSI MC96.1:
StandardTypeStandard toleranceSpecial tolerance
IEC 60584Class DeviationClass Deviation
J (Fe-CuNi)2±2,5 °C (–40 to 333 °C)
±0,0075 |t|
K (NiCr-NiAl) 2±2,5 °C (–40 to 333 °C)
±0,0075 |t|
1)
(333 to 750 °C)
1)
(333 to 1200 °C)
1)|t| = absolute value in °C
StandardTypeStandard toleranceSpecial tolerance
ASTM E230/ANSI
MC96.1
J (Fe-CuNi) ±2,2 K or ±0,0075 |t|
K (NiCrNiAl)
Deviation, the larger respective value applies
1)
(0 to 760 °C)±1,1 K or ±0,004 |t|
±2,2 K oder ±0,02 |t|
±2,2 K or ±0,0075 |t|
1)
(–200 to 0 °C)
1)
(0 to 1260 °C)
1)|t| = absolute value in °C
1±1,5 °C (–40 to 375 °C)
±0,004 |t|
1±1,5 °C (–40 to 375 °C)
±0,004 |t|
1)
(375 to 750 °C)
1)
(375 to 1000 °C)
(0 to 760 °C)
±1,1 K or ±0,004 |t|
(0 to 1260 °C)
1)
1)
6Endress+Hauser
Omnigrad M TR12, TC12
A
AA
-200 -100 0 100 200 300 400 500 600°C
0.5
1.0
1.5
2.0
B
2.5
3.0
- 0.5
- 1.0
- 1.5
- 2.0
- 2.5
- 3.0
B
A
AA
Max. deviation (°C)
Max. deviation (°C)
RTD resistance thermometer as per IEC 60751
Classmax. tolerances (°C)Characteristics
RTD maximal error Type TF
Cl. A± (0,15 + 0,002 · |t|
Cl. AA,
± (0,1 + 0,0017 · |t|)
former 1/3
Kl. B
Cl. B± (0,3 + 0,005 · |t|)
1)
)
1)|t| = absolute value in °C
In order to obtain the maximum tolerances in °F, the results in °C must be multiplied by a factor
of 1.8.
Response time
Calculated at an ambient temperature of approx. 23 °C by immersing in running water (0.4 m/s flow
rate, 10 K excess temperature):
Tested in accordance with IEC 60751 in flowing water (0.4 m/s at 30 °C):
Insert:
Sensor typeDiameter IDResponse time
iTHERM® StrongSens6 mm (0.24 in)t
3 mm (0.12 in)t
TF sensor
6 mm (0.24 in)t
3 mm (0.12 in)t
WW sensor
6 mm (0.24 in)t
3 mm (0.12 in)t
Thermocouple (TPC100)
Grounded
6 mm (0.24 in)t
3 mm (0.12 in)t
Thermocouple (TPC100)
Not grounded
6 mm (0.24 in)t
50
t
90
50
t
90
50
t
90
50
t
90
50
t
90
50
t
90
50
t
90
50
t
90
50
t
90
< 3.5 s
< 10 s
2.5 s
5.5 s
5 s
13 s
2 s
6 s
4 s
12 s
0.8 s
2 s
2 s
5 s
1 s
2.5 s
2.5 s
7 s
Insulation resistance
Self heating
Calibration
Response time for sensor design without transmitter.
• RTD:
Insulation resistance according to IEC 60751 > 100 MΩ at 25 °C between terminals and sheath
material measured with a minimum test voltage of 100 V DC
• TC:
Insulation resistance according to IEC 1515 between terminals and sheath material with a test
voltage of 500 V DC:
• > 1 GΩ at 20 °C
• > 5 MΩ at 500 °C
RTD elements are passive resistances that are measured using an external current. This
measurement current causes a self-heating effect in the RTD element itself which in turn creates an
additional measurement error. In addition to the measurement current, the size of the measurement
error is also affected by the temperature conductivity and flow velocity of the process. This selfheating error is negligible when an Endress+Hauser iTEMP temperature transmitter (very small
measurement current) is connected.
Endress+Hauser provides comparison temperature calibration from
–80 to +1400 °C (–110 to +2552 °F) based on the International Temperature Scale (ITS90).
Endress+Hauser9
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