Endress+Hauser Levelflex M FMP45, Levelflex M FMP41C Operating Instructions Manual

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Brief Operating Instructions

Levelflex M FMP45

Guided Level-Radar

These are Brief Operating Instructions. For more detailed information, please refer to the Operating Instructions and the additional documentation on the CD-ROM provided. These Brief Operating Instructions are not intended to replace the Operating Instructions provided in the scope of supply.

The complete device documentation consists of:

• these Brief Operating Instructions

• Approvals and safety certificates

• a CD-ROM with: – the Operating Instructions – Technical Information

KA01045F/00/EN/13.10 71120328

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Table of contents Levelflex M FMP45 PROFIBUS PA

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Installation, commissioning and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3 Operational safety and process safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.5 Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Incoming acceptance, transport, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.1 Wiring in F12/F23 housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2 Wiring in T12 housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3 Wiring with M12 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.5 Cable specification PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.6 Connecting the measuring unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.7 Connection with M12 plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.8 Screening/potential matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.9 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.10 Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.1 General structure of the operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.2 Display and operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.3 Device address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.2 Switching on the measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.3 Overview Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.4 Basic Setup with the device display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.5 Blocking distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.6 Envelope curve with device display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

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Levelflex M FMP45 PROFIBUS PA Safety instructions

1 Safety instructions

1.1 Designated use

The Levelflex M is a compact level transmitter for the continuouse measurement of solids and liquids, measuring prinziple: Guided Level Radar / TDR: Time Domain Reflectometry.

1.2 Installation, commissioning and operation

• The device must only be installed, connected, commissioned and maintained by qualified and authorized specialists (e.g. electrical technicians) in full compliance with the instructions in this manual, the applicable norms, legal regulations and certificates (depending on the application).

• The specialist must have read and understood this manual and must follow the instructions it contains. If you are unclear on anything in these Brief Operating Instructions, you must read the Operating Instructions on the CD-ROM. The Operating Instructions provide detailed information on the device/measuring system.

• The device may only be modified or repaired if such work is expressly permitted in the Operating Instructions (→ see CD-ROM).

• If faults cannot be rectified, the device must be taken out of service and secured against unintentional commissioning.

• Do not operate damaged devices. Mark them as defective.

1.3 Operational safety and process safety

• Alternative monitoring measures must be taken to ensure operational safety and process safety during confiugration, testing and maintenance work on the device.

• The device is safely built and tested according to state-of-the-art technology and has left the factory in perfect condition as regards technical safety. The applicable regulations and European standards have been taken into account.

• Pay particular attention to the technical data on the nameplate.

• If the device is to be installed in an explosion hazardous area, then the specifications in the certificate as well as all national and local regulations must be observed. The device is accompanied by separate "Ex documentation", which is an integral part of this Operating Instructions. The installation regulations, connection values and Safety Instructions listed in this Ex document must be observed. The documentation number of the related Safety Instructions is also indicated.

• If using devices for applications with safety integrity level, the separate manual on functional safety must be observed thoroughly (→ see CD-ROM).

1.4 Return

Follow the instructions on returning the device as outlined in the Operating Instructions on the CD-ROM provided.

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Safety instructions Levelflex M FMP45 PROFIBUS PA

1.5 Safety icons

Symbol Meaning

Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to personal injury, a safety hazard or destruction of the instrument.

Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to personal injury or incorrect functioning of the instrument.

Note!

A note highlights actions or procedures which, if not performed correctly, may indirectly affect operation or may lead to an instrument response which is not planned.

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Levelflex M FMP45 PROFIBUS PA Mounting

2 Mounting

2.1 Quick installation guide

Mounting with threaded boss

F12/F23 or T12 housing

1½"

AF 60

Caution! Use only the threaded boss

L00-FMP4xxxx-17-00-00-en-072

2.2 Incoming acceptance, transport, storage

2.2.1 Incoming acceptance

Check the packing and contents for any signs of damage. Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

2.2.2 Transport

Caution!

Follow the safety instructions and transport conditions for instrument of more than 18 kg. Do not lift the measuring instrument by its probe rod in order to transport it.

2.2.3 Storage

Pack the measuring instrument so that is protected against impacts for storage and transport. The original packing material provides the optimum protection for this. The permissible storage temperature is -40 °C to +80 °C.

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Mounting Levelflex M FMP45 PROFIBUS PA

2.3 Installation

2.3.1 Mounting kit

In addition to the tool needed for flange mounting, you will require the following tool:

• For the mounting of threaded connection: 60 mm Open-end spanner for 1½".

• 4 mm Allen wrench for turning the housing.

2.3.2 General installation instructions

The Levelflex can be screwed into a threaded socket or flange. Proceed as follows:

Screw down

• Screw the Levelflex into the process connection or to flange.

• Levelflex functions in metal, concrete and plastic silos. When installing in metal silos, take care to ensure goodmetallic contact between the process connection and silo.

• For flange mounting: if a seal is used, be sure to use unpainted metal bolts toensure good electrical contact between probe flange an process flange.

Screw in Levelflex

housing allignable

Tighten with the hexagonal nut only

L00-FMP4xxxx-17-00-00-en-057

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Levelflex M FMP45 PROFIBUS PA Mounting

2.3.3 Mounting rope probes

Caution!

If there is a risk of electrostatic discharge from the product, then both process connection and rope must be earthed before the probe is lowered into the silo.

Insert probe

• Uncoil rope and lower it slowly and carefully into the silo.

Uncoil rope and lower probe slowly and carefully into the silo

• Do not kink the rope.

• Avoid any backlash, since this mightdamage the probe or the silo fittings.

• If possible, make a visual check to see that the rope has not tangled or is lysing such that it can knot when the level falls. This is particulary important if a flange was not used. Re-insert the proce is necessary.

L00-FMP4xxxx-17-00-00-en-056

2.3.4 Mounting rope probes in a partially full silo

It is not always possible to empty a silo which is already in operation. Because the probe can be turned in the threaded boss, it can also be mounted when the silo is only partially filled. In order to avoid problems when Levelflex is mounted into a partially full silo, the following measures should be taken:

• Mount when the silo is as empty as if possible. A minimum of 2/3 of the silo must be emtpy.

Insert probe

• If possible, make a visual check to see that the rope has not tangled or is lysing such that it can knot when the level falls. This

Uncoil rope and lower probe slowly and carefully into the silo. Avoid tangles or knots.

is particulary important if a flange was not used. Re-insert the probe is necessary.

• Screw the flange to the counterflange on the nozzle.

Note!

• After mounting, map must be made should the installation conditions require it.

• Before full accuracy is obtained the probe must hang fully extended.

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Mounting Levelflex M FMP45 PROFIBUS PA

2.3.5 Mounting the probe rod

See KA00228F/00/B8.

2.3.6 General instructions

Normally use rod probes. Rope probes are used in liquids for measuring ranges > 4 m and with restricted ceiling clearance which does not allow the installation of rigid probes.

Coax probes are not influenced by the installation conditions. They may also be operated:

• in the filling curtain

• in arbitrary proximity to internal fittings

• at viscositys up to 500 cSt.

Mounting location

• Do not mount rod or rope probes in the filling curtain (2). Mount rod and rope probes away from the

• wall (B) at such a distance that, in the event of build-up on the wall, there is still a minimum distance of 100 mm between the probe and the build-up.

• Mount rod and rope probes as far away as possible from installed fittings. "Mapping " must be carried out during commissioning in the event of distances < 300 mm.

• Minimum distance of probe end to the container floor (C): – Rope probe: 150 mm – Rod probe: 50 mm – Coax probe: 10 mm

• When installing outdoors, it is recommended that you use a protective cover (1), see Operating Instruction on the CD-ROM.

Note!

Seal for devices with G1½" thread

Sealing form at FMP45 corresponds the DIN 3852 Part 1, screwed end form A. The screwed end has an overall length of 45 mm. In addition, suitable sealing ring as per DIN 7603 with dimensions 48x55 mm. Please use a sealing ring according to this standard in the form A, C or D and of a material that is resistant to the application.

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Levelflex M FMP45 PROFIBUS PA Mounting

Minimum distance B of rod and rope probes to the container wall:

The wall clearance can be chosen as desired as long as the probe does not touch the tank wall.

Note! There should no bridges to the wall created by soiling or highly viscous media.

Other installations

• Select the mounting location such that the distance to internals (5) (e.g. limit switch, struts) is > 300 mm over the entire length of the probe, also during operation.

• Probe must within the measuring span not

touch any internals during operation.

Optimization options

• Interference echo suppression: Measurement can be optimised by electronically tuning out interference echoes.

L00-FMP41Cxx-17-00-00-xx-001

Separable probes

If there is little mounting space (distance to the ceiling), it is advisable to use separable rod pro-bes (∅16 mm).

• max. probe length 10 m (394 in)

• max. sideways capacity 20 Nm

• probes are separable several times with the lengths: – 500 mm (19.68 in) – 1000 mm (39.37 in)

• torque: 15 Nm

L00-FMP4xxxx-17-00-00-xx-037

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Mounting Levelflex M FMP45 PROFIBUS PA

Supporting probes against warping

• For WHG approval:

For probe lengths ≥ 3 m a support is required (see figure).

Probe rod

Sleeve bored tight to ensure electrical

contact between the rod and sleeve!

Short metal pipe e.g. welded in place

approx. 50 mm

Ø 17...18 mm

Ø <26 mm

Ground the probe when welding the

sleeve!

L00-FMP4xxxx-17-00-00-en-055

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Levelflex M FMP45 PROFIBUS PA Mounting

2.3.7 Special instructions

When installing in stirring tanks, observe lateral load of probes. Possibly check whether a non-contact radar would not be better suited, above all if the stirrer generates large mechanical loads on the probe.

Installation in horizontal cylindrical and standing tanks

• Use a rod probe for measuring ranges up to 4 m. For anything over this or if there is too free cover space use a rope probe.

• Any distance from wall, as long as

occasional contact is prevented.

• When using metal tanks, it is preferable to mount probes (1) eccentrically.

Installation in stilling well or bypass

• Rod and rope probes can also be installed in pipes (stilling well, bypass).

• When installing in metal pipes up to DN150 (6"), the measuring sensitivity of the device increases such that liquids as of DC1.4 can be measured.

• Welded joints that protrude up to approx. 5 mm (0.2") inwards do not influence measurement.

• If a rod probe is used, the probe length must be 100 mm longer than the lower disposal.

• It must be ensured that the probe does not come into contact with the side wall. Where necessary, use a centering disk at the lower end of the probe (see Operating Instruction on the CD-ROM).

L00-FMP4xxxx-17-00-00-yy-021

min. 100

L00-FMP4xxxx-17-00-00-xx-024

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Caution!

In vacuum applications and in applications where extremely condensate fermation may occur, there is the danger that the vessel is completely flooded. For media groups with high DC values, this may result in a measuring value lower than the actual level. Please contact your local Endress+Hauser representative for remedial actions.

2.3.8 Notes on special installation situations

Welding the probe into the vessel

Caution!

Before welding the probe into the vessel, it must be grounded by a low-resistive connection. If this is not possible, the electronics as well as the HF module must be disconnected. Otherwise the electronics may be damaged.

Installation at an angle

• For mechanical reasons, the probe should be installed as vertically as possible.

• With inclined installations the probe length has to be adjusted in dependence to the installation angle. – up to 1 m = 30° – up to 2 m = 10°

rope probe

– up to 4 m = 5°

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mounting angle

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Levelflex M FMP45 PROFIBUS PA Mounting

Installation in plastic containers

Please note that the "guided level radar" measuring principle requires a metallic surface at the process connection! When installing rod or robe probes in plastic silos, whose silo cover is made of plastic or silos with wood cover, the probes must either be mounted in a ≥ DN50 (2") metallic flange, or a metal sheet with diameter of ≥ 200 mm must be mounted under the screw-in piece.

metal sheet or metal flange

silo roof of plastic

or wood

metal sheet or metal flange

Wall thickness for GFK/PP <15mm

L00-FMP4xxxx-17-00-00-en-018

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Mounting Levelflex M FMP45 PROFIBUS PA

2.3.9 Turn housing

After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment. Proceed as follows to turn the housing to the required position:

• Undo the fixing screws (1)

• Turn the housing (2) in the required direction

• Tighten up the fixing screws (1)

F12/F23 housing T12 housing

allen key 4 mm/0.1”

L00-FMP4xxxx-17-00-00-en-028

2.4 Post-installation check

After the measuring instrument has been installed, perform the following checks:

• Is the measuring instrument damaged (visual check) ?

• Does the measuring instrument correspond to the measuring point specifications such as process temperature/pressure, ambient temperature, measuring range, etc..?

• Are the measuring point number and labeling correct (visual check ?

• Is the measuring instrument adequately protected against rain and direct sunlight (see Chapter "Accessories" in the Operating instructions on CD-ROM) ?

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Levelflex M FMP45 PROFIBUS PA Wiring

ENDRESS+HAUSER

3 Wiring

Warning!

When using the measuring device in hazardous areas, installation must comply with the corresponding national standards and regulations and the Safety Instructions or Installation or Control Drawings.

Caution!

Before connection please note the following:

• The power supply must be identical to the data on the nameplate.

• Switch off power supply before connecting up the device. Use a screened, twisted wire pair (see Operating Instructions on the enclosed CD-ROM).

•

3.1 Wiring in F12/F23 housing

1. Unscrew housing cover (1).

2. Remove any display (2) if fitted.

3. Remove cover plate from terminal compartment (3).

4. Pull out terminal module (4) slightly using "pulling loop" (only 2-wire).

5. Insert cable (5) through gland (6).

6. Make connection (see terminal assignment).

7. Re-insert terminal module (4).

8. Tighten cable gland (6). Max. torque 10 to 12 Nm!

9. Tighten screws on cover plate (3).

10. Insert display (2) if fitted.

11. Screw on housing cover (1).

12. Switch on power supply.

E S U

H + S

E R D

N E

1234

L00-FMP40xxx-04-00-00-xx-001

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Wiring Levelflex M FMP45 PROFIBUS PA

3.2 Wiring in T12 housing

1. Unscrew housing cover (1).

2. Insert cable (2) through gland (3).

3. Connect cable screen to the grounding terminal (4) within the terminal compartment.

4. Make connection (see terminal assignment).

5. Tighten cable gland (6). Max. torque 10 to 12 Nm!

6. Screw on housing cover (1).

7. Switch on power supply.

1234

3.3 Wiring with M12 connector

1. Insert plug (1) into bushing (2).

2. Screw firmly.

3. Ground the device according to the desired safety concept.

L00-FMP40xxx-04-00-00-xx-002

L00-FMP4xxxx-04-00-00-xx-00 2

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Levelflex M FMP45 PROFIBUS PA Wiring

3.4 Terminal assignment

plant ground

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PA- PA+

3.5 Cable specification PROFIBUS

Twisted, screened pairs must be used. The following cable types can be used, for example:

• Siemens 6XV1 830-5BH10

• Kerpen CEL-PE/OSCR/PVC/FRLA FB-02YS(ST)YFL

• Belden 3076F

3.6 Connecting the measuring unit

Ground connection

It is necessary to make a good ground connection to the ground terminal on the outside of the housing, in order to achieve EMC security.

Terminals

For wire cross-sections of 0.5 to 2.5 mm

Cable entry

• Cable gland: M20x1.5

• Cable entry: G½ or ½NPT

• PROFIBUS PA M12 plug

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Wiring Levelflex M FMP45 PROFIBUS PA

Supply voltage

The following values are the voltages across the terminals directly at the instrument:

Type Terminal voltage

Standard 9 V to 32 V

Supply voltage 9 V to 32 V

Lift-off voltage 9 V

1) There may be additional restrictions for devices with an explosion protection certificate. Refer to the notes in the appropriate Safety Instructions (XA).

Current consumption

Max. 11 mA for the range of voltages given above.

Overvoltage protection

If the measuring device is used for the level measurement in flammable liquids which requires the use of an overvoltage protection according to EN/IEC 60079-14 or EN/IEC 60060-1 (10 kA, Puls 8/20 μs) it has to be ensured that

•

the measuring device with integrated overvoltage protection with gas discharge tubes within the T12-enclosure is used, refer to "Ordering structure" in the Operating Instructions on CD-ROM

• this protection is achieved by the use of other appropriate measures (external protection

devices e.g. HAW562Z).

3.7 Connection with M12 plug

The Levelflex M PROFIBUS PA sensor version with M12 plug is supplied ready wired and need only be connected to the bus by means of a suitable cord set.

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Levelflex M FMP45 PROFIBUS PA Wiring

3.8 Screening/potential matching

• You achieve optimum screening against disturbances if the screening is connected on both sides (in the cabinet and on the device). If you have to reckon with potential equalisation currents in the plant, only earth screening on one side, preferably at the transmitter.

• When using in hazardous areas, you must observe the applicable regulations and the separate Ex documentation.

3.9 Degree of protection

• with closed housing tested according to: – IP68, NEMA6P (24 h at 1.83 m under water surface) – IP66, NEMA4X

• with open housing: IP20, NEMA1 (also ingress protection of the display)

Caution!

The IP68 NEMA6P degree of protection applies for M12 PROFIBUS PA connectors only when the PROFIBUS cable is plugged in.

3.10 Post-connection check

After wiring the measuring instrument, perform the following checks:

• Is the terminal allocation correct (→ ä 17)?

• Is the cable gland tight?

• Is the M12 connector screwed tight?

• Is the housing cover screwed tight?

• If auxiliary power is available: Is the instrument ready for operation and is the liquid crystal display visible?

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Operation Levelflex M FMP45 PROFIBUS PA

4Operation

4.1 General structure of the operating menu

The operating menu is made up of two levels:

• Function groups (00, 01, 03, …, 0C, 0D): The individual operating options of the instrument are split up roughly into different function groups. The function groups that are available include, e.g.: "basic setup", "safety settings..", "output", "display", etc.

• Functions (001, 002, 003, …, 0D8, 0D9): Each function group consists of one or more functions. The functions perform the actual operation or parameterisation of the instrument. Numerical values can be entered here and parameters can be selected and saved. The available functions of the “basic setup" (00) function group include, e.g..: "tank properties" (002), "medium property" (003), "process cond." (004), "empty calibr." (005), etc.

If, for example, the application of the instrument is to be changed, carry out the following procedure:

1. Select the “basic setup" (00) function group

2. Select the "tank properties" (002) function (where the existing tank shape is selected).

4.1.1 Identifying the functions

For simple orientation within the function menus, for each function a position is shown on the display.

L00-FMRxxxxx-07-00-00-de-005

The first two digits identify the function group:

• basic setup 00

• safety settings 01

• linearisation 04

...

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Levelflex M FMP45 PROFIBUS PA Operation

ENDRESS+HAUSER MICROPILOTI

IP65

Or d

er C

o de:

Ser.-No.

M e s

s bereich

Measuring

range

16...36 V DC

4 .

. .20

max.

20 m

MadeinGermany Maulburg

T >

70 °C

t > 8

5°C

The third digit numbers the individual functions within the function group:

• basic setup 00 → • tank properties 002

• medium properties 003

• process cond. 004 ...

Here after the position is always given in brackets (e.g. "tank properties" (002)) after the described function.

4.2 Display and operating elements

4.2.1 Liquid crystal display (LCD)

Four lines with 20 characters each. Display contrast adjustable through key combination.

LCD

E N

D R

R I I

M e s

b e

i c

i n g r

a n g e

6 . 2

V 0

I P

6 5

7 0 ° C

t > 8

5 ° C

MadeinGermany Maulburg

(liquid crystal display)

Symbols

ENDRESS + HAUSER

–

3 keys

snap-fit

L00-FMxxxxxx-07-00-00-en-001

The VU331 LCD display can be removed to ease operation by simply pressing the snap-fit (see graphic above). It is connected to the device by means of a 500 mm cable.

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Operation Levelflex M FMP45 PROFIBUS PA

4.2.2 Display

Headline Position indicator

ENDRESS + HAUSER

–

Function groups -> Functions

HOME

FG00 FG01 FG02 FG03 FG04 FG05 FG06 FG07

...

Selection list

F000 F001 F002 F003 F004 ...

Envelope curve

Symbol

Help text

Main value

Bargraph

Unit

L00-FMRxxxxx-07-00-00-en-007

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Levelflex M FMP45 PROFIBUS PA Operation

4.2.3 Display symbols

The following table describes the symbols that appear on the liquid crystal display:

Symbol Meaning

ALARM_SYMBOL

This alarm symbol appears when the instrument is in an alarm state. If the symbol flashes, this indicates a warning.

LOCK_SYMBOL

This lock symbol appears when the instrument is locked, i.e. if no input is possibl.

COM_SYMBOL

This communication symbol appears when a data transmission via e.g. HART, PROFIBUS PA or FOUNDATION Fieldbus is in progress.

4.2.4 Key assignment

The operating elements are located inside the housing and are accessible for operation by opening the lid of the housing.

Function of the keys

Key(s) Meaning

O S

and S and

and

F F

Navigate upwards in the selection list. Edit numeric value within a function.

Navigate downwards in the selection list. Edit numeric value within a function.

Navigate to the left within a function group.

Navigate to the right within a function group, confirmation.

Contrast settings of the LCD.

Hardware lock / unlock After a hardware lock, an operation of the instrument via display orcommunication is not possible! The hardware can only be unlocked via the display. An unlock parameter must be entered to do so.

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Operation Levelflex M FMP45 PROFIBUS PA

ENDRE

SS+HA

USER

MI C R

P IL

IP 65

O r

de r Cod

e :

S e

N o

Mes

s be

r ei c h

Mea

su r

i n g r an

g e

16 . . .3 6

V D

. ..2 0 mA

m ax

.20

Made in Germany Maulburg

T >7

0 ° C :

t > 8

5° C

4.3 Device address

4.3.1 Software addressing

Software addressing comes into operation, when DIP-switch 8 is in the position "ON". BA034S/04/EN describes, how to set the address in this case.

4.3.2 Hardware addressing

E N

D R

. :

R I I

M e s

b e

i c

i n g r a

n g e

6 . 2

V 0

D m

I P

6 5

> 7

0 ° C :

t > 8

5 ° C

Made in Germany Maulburg

on off

SW HW

ON OFF

2 + 8 = 10

1234

5678

SW HW

address

method of addressing

L00-FMU4xxxx-19-00-00-en-01 4

Hardware addressing comes into operation, when DIP switch 8 is in the position "HW (OFF)". In this case the address is determinded by the position of DIP-switches 1 to 7 according to the following table:

Switch No. 1 2 3 4 5 6 7

Value in position "OFF"0000000

Value in position "ON"1248163264

The new address becomes valid 10 seconds after switching.It results a new device restar.

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Levelflex M FMP45 PROFIBUS PA Commissioning

5Commissioning

5.1 Function check

Make sure that all final checks have been completed before you start up your measuring point:

• Checklist "Post-installation check", → ä 14.

• Checklist "Post-connection check", → ä 19.

5.2 Switching on the measuring device

When the instrument is switched on for the first time, the following messages appear in a sequence of 5 s on the display: software version, communication protocoll and language selection.

ENDRESS + HAUSER

–

⇒

⇓

Select the language (this message appears the first time the instrument is switched on)

Select the basic unit (this message appears the first time the instrument is switched on)

The current measured value is displayed

After F is pressed, you reach the group selection

This selection enables you to perform the basic setup

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Commissioning Levelflex M FMP45 PROFIBUS PA

5.3 Overview Basic Setup

flange: reference point of measurement

E = empty calibr. (= zero) LN = probe length

setting in 005 setting in 033

F = full calibr. (= span) UB = upper blocking distance

setting in 006 setting in 059

D = distance (distance flange / product) SD = safety distance

display in 0A5 setting in 015

L = level

display in 0A6

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Levelflex M FMP45 PROFIBUS PA Commissioning

Caution!

The basic setup is sufficient for successful commissioning in most applications. The Levelflex is initially adjusted at the factory to the probe length ordered, so that in most cases only the application parameters, that automatically adapt the device to the measuring conditions, need to be entered. For digital outputs and the display module, the factory adjustment for zero point "E" and span "F" is 0 % and 100 %. A linearization function with max. 32 points, that is based on a manually or semi-automatically input table, can be activated on-site or via remote operation. This function enables, for example, the conversion of the level into units of volume or weight

Note! The Levelflex M allows to check for broken probe. On delivery, this function is switched off, because otherwise shortening of the probe would be mistaken for a broken probe.In order to activate this function, perform the following steps:

1. With the probe uncovered, perform a mapping ("range of mapping" (052) and "start mapping" (053)).

2. Activate the "broken probe det" (019) function in the "safety settings" (01) function group.

Complex measuring operations necessitate additional functions that the user can use to customise the Levelflex as necessary to suit his specific requirements. The functions available to do this are described in detail in the BA00245F/00/EN. Comply with the following instructions when configuring the functions in the "

• Select the functions as described, → ä 20.

• Certain functions (e.g. starting an interference echo mapping (053)) prompt you to confirm

your data entries. Press now started.

• If you do not press a key during a configurable time period (→ function group "display (09)")

an automatic return is made to the home position (measured value display).

Note!

• The instrument continues to measure while data entry is in progress, i.e. the current measured

values are output via the signal outputs in the normal way.

• If the envelope curve mode is active on the display, the measured values are updated in a

slower cycle time. Thus, it is advisable to leave the envelope curve mode after the measuring point has been optimised.

• If the power supply fails, all preset and parameterised values remain safely stored in the

EEPROM.

• All functions are described in detail, as is the overview of the operating menu itself, in the

manual "BA00245F - Description of Instrument Functions" on the enclosed CD-ROM.

or S to select "YES" and presst F to confirm. The function is

basic setup"(00)

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Commissioning Levelflex M FMP45 PROFIBUS PA

5.4 Basic Setup with the device display

5.4.1 Function "measured value" (000)

ENDRESS + HAUSER

–

This function displays the current measured value in the selected unit (see "customer unit" (042) function). The number of digits after decimal point can be selected in the "no.of decimals" (095) funtion.

5.4.2 Function group "basic setup" (00)

ENDRESS + HAUSER

⇒

–

5.4.3 Function "tank properties" (002)

ENDRESS + HAUSER

⇒

–

This function is used to select the tank properties.

Selection:

• standard

• aluminium tank

• plastic tank

• bypass / pipe

• Coax probe

• concrete wall

standard

The "standard" option is recommended for normal containers for rod and rope probes.

aluminium tank

The "aluminium tank" option is designed especially for high aluminium silos that cause an increased level of noise when empty. This option is only useful for probes longer than 4 m. For short probes (< 4 m) select the "standard" option!

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Levelflex M FMP45 PROFIBUS PA Commissioning

Note! If "aluminium tank" is selected, the device calibrates of its own accord when first filled, depending on the medium's properties. Slope errors can, therefore, occur when beginning the first filling procedure.

plastic tank

Select the "plastic tank" option when installing probes in wood or plastic containers without metallic surfaces at the process connection (see installation in plastic containers). When using a metallic surface at the process connection, the "standard" option is sufficient!

Note! In principle the employment of a metallic surface area should be preferred at the process connection!

bypass / pipe

The "bypass / pipe" option is designed especially for the installation of probes in a bypass or a stilling well. If this option is selected, the upper blocking distance is preset to 100 mm.

coax probe

Select the "coax probe" option when using a coaxial probe. When this setting is made, the evaluation is adapted to the high sensitivity of the coax probe. This option should, therefore, not be selected when using rope or rod probes.

concrete wall

The "concrete wall" option takes into account the signal-damping property of concrete walls when mounting with < 1 m distance to the wall.

5.4.4 Function "medium property" (003)

ENDRESS + HAUSER

⇒

–

This function is used to select the dielectric constant.

Selection

• unknown

• 1.4 ... 1.6 (use coaxial or Rod probe with installation in metallic pipes ≤ DN150)

• 1.6 ... 1.9

• 1.9 ... 2.5

• 2.5 ... 4.0

• 4.0 ... 7.0

• > 7.0

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Commissioning Levelflex M FMP45 PROFIBUS PA

Media group DC (εr) Typical liquids Typ. measuring range

1 1.4 to 1.6 – Condensed gases, e.g. N

– Liquefied gas, e.g. Propane

2 1.6 to 1.9

3 1.9 to 2.5 – Mineral oils, fuels 12m (472")

4 2.5 to 4

5 4 to 7

6 >7

–Solvent – Frigen / Freon –Palm oil

– Benzene, styrene, toluene –Furan – Naphthalene

– Chlorobenzene, chloroform – Cellulose spray – Isocyanate, aniline

– Aqueous solutions – Alcohols – Acids, alkalis

, CO2 4m (157"), when installed in metallic pipes

9m (354")

16m (629")

25m (984")

30m (1181")

The lower group applies to very loose or loosened bulk solids. Reduction of the max. possible measuring range by means of:

• Extremely loose surfaces of bulk solids, e.g. bulk solids with low piled density when filled pneumatically.

• Build-up, primarily of moist products.

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Levelflex M FMP45 PROFIBUS PA Commissioning

5.4.5 Function "process propert." (004)

ENDRESS + HAUSER

–

⇒

Use this function to adapt the device reaction to the filling speed in the tank. The setting impacts on an intelligent filter.

Selection:

• standard

• fast change

• slow change

• test:no filter

Selection: standard fast change slow change test:no filter

Application: For all normal

applications, bulk solids and fluids at low to medium filling speed and sufficiently large tanks.

2-wire electronics:

Dead time: 4 s Rise time: 18 s

Small tanks, primarily with fluids, at high filling speeds.

Dead time: 2 s Rise time: 5 s

Applications with strong surface movement, e.g. caused by stirrer, primarily large tanks with slow to medium filling speed.

Dead time: 6 s Rise time: 40 s

Shortest reaction time:

• For test purposes

• Measurement in small tanks at high filling speeds, if "rapid change" setting is too slow.

Dead time: 1 s Rise time: 0 s

5.4.6 Function "end of probe" (030)

ENDRESS + HAUSER

⇒

–

Use this function to select the polarity of the probe end signal. If the probe end is uncovered or in an insulated attachment, there is a negative probe end signal. The signal from the probe end is positive if the attachment is grounded.

Selection:

• free

• tie down isol.

• tie down gnd. (if using a metallic centering of probe end)

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Commissioning Levelflex M FMP45 PROFIBUS PA

5.4.7 Function "probe length" (031)

ENDRESS + HAUSER

–

Use this function to select whether the probe length was changed after factory calibration. Only then is it necessary to enter or correct the probe length.

Selection:

• not modified

• modified

Note! If "modified" was selected in the "probe length" (031) " function, the probe length is defined in the next step.

5.4.8 Function "probe" (032)

ENDRESS + HAUSER

⇒

–

Use this function to select whether the probe is at the time of the commisioning uncovered or covered.If the probe is uncovered, the Levelflex can determine the probe length automatically "determine length" (034) function. If the probe is covered, a correct entry is required in the "probe length" (033) function.

⇒

Selection:

• free

• covered

5.4.9 Function "probe length" (033)

ENDRESS + HAUSER

⇒

–

Use this function, the probe length can be entered manually.

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Levelflex M FMP45 PROFIBUS PA Commissioning

5.4.10 Function "determine length" (034)

ENDRESS + HAUSER

–

Use this function, the probe length can be determined automatically. Due to the mounting conditions, the automatically determined probe length may be larger than the actual probe (typically 20 to 30 mm longer). This has no influence on the measuring accuracy. When entering the empty value for a linearisation, please use the "empty calibration" instead of the automatically determined probe length

Selection:

• Length ok

• too short

• too long

After selection "length too short" or "length too long", the calculation of the new value need approx. 10 s.

5.4.11 Function "empty calibr." (005)

ENDRESS + HAUSER

⇒

–

⇒

This function is used to enter the distance from the flange (reference point of the measurement) to the minimum level (= zero).

E = empty calibration (= zero)

L00-FMP4xxxx-14-00-06-en-008

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Commissioning Levelflex M FMP45 PROFIBUS PA

5.4.12 Function "full calibr." (006)

ENDRESS + HAUSER

–

⇒

This function is used to enter the distance from the minimum level to the maximum level (= span).

100%

F = full calibration (= span)

max

= E – upper blocking distance

L00-FMP4xxxx-14-00-06-en-009

Note! The usable measuring range lies between the upper blocking distance and the probe end. The values for empty distance "E" and span "F" can be set independently of this.

5.4.13 Function "dist./meas.value" (008)

ENDRESS + HAUSER

⇒

–

The distance measured from the reference point to the product surface and the meas. value calculated with the aid of the empty adjustment are displayed. Check whether the values correspond to the actual meas. value or the actual distance. The following cases can occur:

• Distance correct – meas. value correct È continue with the next function

"check distance" (051)

• Distance correct – meas. value incorrect È Check "empty calibr." (005)

• Distance incorrect – meas. value incorrect È continue with the next function

"check distance" (051)

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Levelflex M FMP45 PROFIBUS PA Commissioning

5.4.14 Function "check distance" (051)

ENDRESS + HAUSER

–

This function triggers the mapping of interference echoes. To do so, the measured distance must be compared with the actual distance to the product surface. The following options are available for selection:

Selection:

• distance = ok

• dist. too small

• dist. too big

• dist. unknown

• manual

• probe free

distance too small distance = ok

⇒

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Commissioning Levelflex M FMP45 PROFIBUS PA

distance = ok

Use this function at part-covered probe. Choosing function "manual" or "probe free" at free probe.

• mapping is carried out up to the currently measured echo

• The range to be suppressed is suggested in the "range of mapping" (052) function

Anyway, it is wise to carry out a mapping even in this case.

Note! At free probe, the mapping should be confirmed with the choice "probe free" .

dist. too small

• At the moment, an interference is being evaluated

• Therefore, a mapping is carried out including the presently measured echoes

• The range to be suppressed is suggested in the "range of mapping" (052) function

dist. too big

• This error cannot be remedied by interference echo mapping

• Check the application parameters (002), (003), (004) and "empty calibr." (005).

dist.unknown

If the actual distance is not known, no mapping can be carried out.

manual

A mapping is also possible by manual entry of the range to be suppressed. This entry is made in the "range of mapping" (052) function.

Caution! The range of mapping must end 0.3 m (20") before the echo of the actual level. In case of empty vessel it is possible to make a map over the whole probe length.

probe free

If the probe is uncovered, mapping is carried out along the whole probe length.

Caution!

Only begin mapping in this function if the probe is safely uncovered. Otherwise, the device will not make correct measurements!

5.4.15 Function "range of mapping" (052)

ENDRESS + HAUSER

⇒

–

This function displays the suggested range of mapping. The reference point is always the reference point of the measuremen (→ ä 26). This value can be edited by the operator.For manual mapping, the default value is 0.3 m

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Levelflex M FMP45 PROFIBUS PA Commissioning

5.4.16 Function "start mapping" (053)

ENDRESS + HAUSER

–

This function is used to start the interference echo mapping up to the distance given in "range of mapping" (052).

Selection:

• off: no mapping is carried out

• on: mapping is started

5.4.17 Function "dist./meas.value" (008)

ENDRESS + HAUSER

⇒

–

The distance measured from the reference point to the product surface and the meas. value calculated with the aid of the empty alignment are displayed again. Check whether the values correspond to the actual meas. value or the actual distance. The following cases can occur:

• Distance correct – meas. value correct È basic setup completed

• Distance incorrect – meas. value incorrect È a further interference echo mapping must be

carried out "check distance" (051).

• Distance correct – meas. value incorrect È check "empty calibr." (005)

⇒

ENDRESS + HAUSER

⇒

–

⇓

Endress+Hauser 37

Note! After the basic setup, an evaluation of the measurement with the aid of the envelope curve ("envelope curve" (0E) function group) is recommended (→ ä 40).

After 3 s, the following message appears

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Commissioning Levelflex M FMP45 PROFIBUS PA

5.5 Blocking distance

Function "upper block. dist" (059)

ENDRESS + HAUSER

–

⇒

For rod probes and for rope probes with lengths of up to 8 m, the upper blocking distance is preset to 0.2 m on delivery. For rope probes with lengths of more than 8 m, the upper blocking distance is preset to 2.5 % of the probe length. For media with DC > 7, the upper blocking distance for rod and rope probes can be reduced to 0.1 m, if the probe is mounted flush with the wall or in a nozzle of maximum 50 mm.

Blocking distance and measuring range

At the lower end of the probe there is no blocking distance but a transition region with reduced accuracy, see section "Maximum measured error", → ä 39.

FMP45

min max min

Rod probe 1 35 0.2

Rope probe 0.3 4 0.2

Coax probe 0.3 4 0

LN [m] UB [m]

1) The indicated blocking distances are preset. At media with DC > 7, the upper blocking distance UB can be reduced to 0.1 m for rod and rope probes. The upper blocking distance UB can be entered manually.

Note! Within the upper and lower blocking distance, a reliable measurement can not be guaranteed.

For stilling well applications

The upper blocking distance (UB) is preset to 100 mm when the "bypass/pipe" parameter has been selected in the "tank properties" (002) function.

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Levelflex M FMP45 PROFIBUS PA Commissioning

Maximum measured error

Typical statements for reference conditions: DIN EN 61298-2, percentage of the span.

Output: digital analog

sum of non-linearity, non-repeatabilityand hysteresis

measurig range: – up to 10 m: ±3 mm

± 0.06 %

– > 10 m: ± 0.03 %

for PA coated rope

measuring range: –up to 5 m: ±5mm – > 5 m: ± 0.1 %

Offset / Zero ±4 mm ± 0.03 %

If the reference conditions are not met, the offset/zero arising from the mounting situation may be up to ±12 mm. This additional offset/zero can be compensated for by entering a correction (function "offset" (057))during commissioning.

Differing from this , the following measuring error is present in the vicinity of the probe end:

rod probe and coax probe

-20

and hysteresis [mm]

-40

-60

sum of non-linearity, non-repeatability

-80 0 50 100 150 200 250 300

distance from probe end [mm]

DC = 2

DC > 7

-20

-40

and hysteresis [mm]

-60

sum of non-linearity, non-repeatability

-80

0 50 100 150 200 250 300

distance from probe end [mm]

rope probe

DC > 7

Note! Please reenter the blocking distance in the function group "extended calibr." (05) funktion "upper block dist." (059) when installing the device in a high nozzle: upper blocking distance (UB) = nozzle height (H) + 50 mm.

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L00-FMP4xxxx-05-00-00-en-001 L00-FMP4xxxx-05-00-00-en-002

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Commissioning Levelflex M FMP45 PROFIBUS PA

L00-FMP4xxxx-14-00-06-xx-00 1

5.6 Envelope curve with device display

After the basic setup, an evaluation of the measurement with the aid of the envelope curve "envelope curve" (0E) function group) is recommended.

5.6.1 Function "plot settings" (0E1)

Here you can select which information is shown on the display:

• envelope curve

• substracted signal

• mapping

ENDRESS + HAUSER

⇒

–

Note! The interference echo suppression (map) are explained in BA00245F/00/EN "Description of Instrument Functions".

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Levelflex M FMP45 PROFIBUS PA Commissioning

5.6.2 Function "recording curve" (0E2)

This function determines whether the envelope curve is read as

• single curve or

• cyclic

ENDRESS + HAUSER

–

⇒

Note! If the envelope curve mode is active on the display, the measured values are updated in a slower cycle time. Thus, it is advisable to leave the envelope curve mode after the measuring point has been optimised.

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Levelflex M FMP45 PROFIBUS PA Commissioning

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KA01045F/00/EN/13.10 71120328 CCS/FM+SGML 6.0

www.endress.com/worldwide

71120328