display
– Description of Quick Setup menus
–HistoROM
– Safety function with Cerabar S
– Behavior during operation and in event of failure
– Commissioning and iterative tests
–Settings
– Safety-specific characteristic quantities
– Management summary
®
/M-DAT operation
– The documentation can be found on the CD
supplied.
– The documentation is also available
via the Internet. See:
www.endress.com → Download
– The documentation is supplied with the device.
– The documentation can also be found on the
CD supplied.
– The documentation is also available
via the Internet. See:
www.endress.com → Download
– The documentation is supplied with the device.
See connection compartment cover.
– The documentation can also be found on the
CD supplied.
– The documentation is valid for devices showing
version "E" in feature 100 "Additional options
1" or in feature 110 "Additional options 2". See
also Technical Information TI00383P, Section
"Ordering information".
2Endress+Hauser
Cerabar S PMP71 with 4 to 20 mA HARTTable of contents
Safety instructionsCerabar S PMP71 with 4 to 20 mA HART
1Safety instructions
1.1Designated use
The Cerabar S is a pressure transmitter for measuring pressure.
The manufacturer accepts no liability for damages resulting from incorrect use or use other than that
designated.
1.2Installation, commissioning and operation
The device is designed to meet state-of-the-art safety requirements and complies with applicable
standards and EC regulations. If used incorrectly or for anything other than the designated use, the
device can, however, be a source of danger e.g. product overflow due to incorrect installation or
configuration. Consequently, installation, connection to the electricity supply, commissioning,
operation and maintenance of the measuring system must be carried out by trained, qualified
specialists authorized to perform such work by the facility's owner-operator. The specialists must
have read and understood these Operating Instructions and must follow the instructions they
contain. Modifications and repairs to the device are permissible only if they are expressly approved
in the manual. Pay particular attention to the information and instructions on the nameplate.
1.3Operational and process safety
Alternative monitoring measures have to be taken while configuring, testing or servicing the device
to ensure operational and process safety.
1.3.1Hazardous areas (optional)
Devices for use in hazardous areas are fitted with an additional nameplate (→ ä 6). If the
measuring system is to be used in hazardous areas, applicable national standards and regulations
must be observed. The device is accompanied by separate "Ex documentation" which is an integral
part of these Operating Instructions. The installation regulations, connection values and safety
instructions listed in this Ex documentation must be observed. The documentation number of the
related safety instructions is also indicated on the additional nameplate.
• Ensure that all personnel are suitably qualified.
1.3.2Functional safety SIL3 (optional)
If using devices for functional-safety applications, strict compliance with the Functional Safety
Manual (SD00190P) is mandatory.
4Endress+Hauser
Cerabar S PMP71 with 4 to 20 mA HARTSafety instructions
t >85°C
1.4Notes on safety conventions and icons
In order to highlight safety-related or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding icon in the margin.
SymbolMeaning
Warning!
#
"
!
0
-
.
%
&
)
*
+
A warning highlights actions or procedures which, if not performed correctly, will lead to serious
personal injury, a safety hazard or the destruction of the device.
Caution!
A caution highlights actions or procedures which, if not performed correctly, may lead to personal
injury or the incorrect operation of the device.
Note!
A note highlights actions or procedures which, if not performed correctly, can have an indirect
effect on operation or trigger an unexpected response on the part of the device.
Explosion-protected, type-examined equipment
If the device has this symbol embossed on its nameplate, it can be used in a hazardous area or a
non-hazardous area, depending on the approval.
Hazardous areas
Symbol used in drawings to indicate hazardous areas.
– Devices used in hazardous areas must possess an appropriate type of protection.
Safe area (non-hazardous area)
Symbol used in drawings to indicate non-hazardous areas.
– Devices used in hazardous areas must possess an appropriate type of protection. Cables used in
hazardous areas must meet the necessary safety-related characteristic quantities.
Direct current
A terminal to which DC voltage is applied or through which direct current flows.
Alternating current
A terminal to which alternating voltage (sine-wave) is applied or through which alternating
current flows.
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded by means of a
grounding system.
Protective ground terminal
A terminal which must be connected to ground prior to establishing any other connections.
Equipotential connection
A connection that has to be connected to the plant grounding system: this may be a potential
equalization line or a star grounding system depending on national or company codes of practice.
Connecting cable immunity to temperature change
Indicates that the connecting cables have to withstand a temperature of 85 °C (185 °F) at least.
Safety instructions
Observe the safety instructions in the associated Operating Instructions.
Endress+Hauser5
IdentificationCerabar S PMP71 with 4 to 20 mA HART
Mat.
MWP
Span
Ser.-No.:
Order Code:
U=
1
2
3
4
5
6
7
8
9
10
11
12
13
14
26
23,5
2,5
55
R
1
2,1
-0,1
15
2Identification
2.1Device designation
2.1.1Nameplates
!
Note!
• The MWP (maximum working pressure) is specified on the nameplate. This value refers to a
reference temperature of 20°C (68°F) or 100°F (38°C) for ANSI flanges.
• The pressure values permitted at higher temperatures can be found in the following standards:
– EN 1092-1: 2001 Tab. 18
1)
– ASME B 16.5a – 1998 Tab. 2-2.2 F316
– ASME B 16.5a – 1998 Tab. 2.3.8 N10276
– JIS B 2220
• The test pressure corresponds to the overpressure limit (OPL) of the device =
2)
MWP x 1.5
.
• The Pressure Equipment Directive (EC Directive 97/23/EC) uses the abbreviation "PS".
The abbreviation "PS" corresponds to the MWP (maximum working pressure) of the measuring
device.
1)With regard to their stability-temperature property, the materials 1.4404 and 1.4435 are grouped together under 13EO
in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.
2)The equation does not apply to PMP71 with a 50 bar (750 psi) or a 100 bar (1,500 psi) measuring cell.
Aluminum and stainless steel housing (T14)
P01-XMX7Xxxx-18-xx-xx-xx-000
Fig. 1: Nameplate
1Device name
2Order code
See the specifications on the order confirmation for the meanings of the individual letters
and digits.
3Serial number
4Degree of protection
5MWP (Maximum working pressure)
6Symbol: Note: pay particular attention to the data in "Technical Information"!
7Minimum/maximum span
8Nominal measuring range
9Electronic version (output signal)
10Wetted materials
6Endress+Hauser
11Supply voltage
12GL symbol for GL marine certificate (optional)
13SIL symbol for devices with SIL3/IEC 61508 Declaration of Conformity (optional)
14Approval marks and ID numbers
15Manufacturer's address
Cerabar S PMP71 with 4 to 20 mA HARTIdentification
Dat.:
3
6
5
1
2
4
Pmax
Tmax
for oxygen service
Bei Sauerstoffeinsatz/
3
1
2
tamb, max.+55°C tamb, min=-25°C
Pmin:
Pmin:
For liquid application:
Pmax:
Pmax:
For gas application:
SW Rev. 02.10.54
NMi Part Certificate TC7975
Checksum: 0xD8CC
1
2
3
4
Devices for use in hazardous areas are fitted with an additional nameplate.
P01-xMD7xxxx-18-xx-xx-xx-002
Fig. 2: Additional nameplate for devices suitable for use in hazardous areas
1EC type-examination certificate number
2Type of protection e.g. II 1/2 G Ex ia IIC T6
3Electrical data
4Safety Instructions number e.g. XA00235P
5Safety Instructions index e.g. A
6Date of device manufacture
Devices suitable for oxygen applications are fitted with an additional nameplate.
P01-xxxxxxxx-18-xx-xx-xx-000
Fig. 3: Additional nameplate for devices suitable for oxygen applications
1Maximum pressure for oxygen applications
2Maximum temperature for oxygen applications
3Layout identification of the nameplate
Devices suitable for custody transfer applications are fitted with an additional nameplate.
P01-PMP71MID-18-xx-xx-xx-000
Fig. 4: Additional nameplate for devices suitable for custody transfer applications
1Maximum pressure for liquid applications
2Minimum pressure for liquid applications
3Maximum pressure for gas applications
4Minimum pressure for gas applications
Endress+Hauser7
IdentificationCerabar S PMP71 with 4 to 20 mA HART
15
PmaxTmax
Bei Sauerstoffeinsatz/for oxygen service:
Order Code:
Ser.-No.:
MWP
Span
U=
Mat.
1
3
4
6
7
8
910
11
12
13
13
13
14
5
16
17
-
Dat.:
19
21
20
22
23
24
25
26
27
28
2
18
Hygienic stainless steel housing (T17)
P01-XMX7Xxxx-18-xx-xx-xx-001
Fig. 5: Nameplate
1Device name
2Manufacturer's address
3Order code
See the specifications on the order confirmation for the meanings of the individual letters and digits.
4Serial number
5MWP (Maximum working pressure)
6Symbol: Note: pay particular attention to the data in "Technical Information"!
7Minimum/maximum span
8Nominal measuring range
9Electronic version (output signal)
10Supply voltage
11Wetted materials
12Type of protection
Optional:
13Approval marks and ID numbers
143A symbol
15CSA symbol
16FM symbol
17SIL symbol for devices with SIL3/IEC 61508 Declaration of Conformity
18GL symbol for GL marine certificate
19EC type-examination certificate
20Type of protection
21 Approval number for WHG overfill protection
22Temperature operating range for devices for use in hazardous areas
23Electrical data for devices for use in hazardous areas
24Safety Instructions number
25Safety Instructions index
26Date of device manufacture
27Maximum temperature for devices suitable for oxygen applications
28Maximum pressure for devices suitable for oxygen applications
2.1.2Identifying the sensor type
See parameter "Sensor Meas.Type" in Operating Instructions BA00413P.
Operating Instructions BA00413P can be found on the supplied CD.
8Endress+Hauser
Cerabar S PMP71 with 4 to 20 mA HARTIdentification
2.2Scope of delivery
The scope of delivery comprises:
• Cerabar S pressure transmitter
• For devices with the "HistoROM/M-DAT" option:
CD-ROM with Endress+Hauser operating program and documentation
• Optional accessories
Documentation supplied:
• Operating Instructions BA00412P and BA00413P, Technical Information TI00383P and the
Safety Instructions, Safety Manual and brochures can be found on the CD supplied.
• Brief Operating Instructions KA01095P
• Fold-out flyer KA00298P
• Final inspection report
• Also Safety Instructions with ATEX, IECEx and NEPSI devices
The device is designed to meet state-of-the-art safety requirements, has been tested and left the
factory in a condition in which it is safe to operate. The device complies with the applicable
standards and regulations as listed in the EC Declaration of Conformity and thus complies with the
statutory requirements of the EC Directives. Endress+Hauser confirms the successful testing of the
device by affixing to it the CE mark.
2.4Registered trademarks
KALREZ®, VITON®, TEFLON
Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP
Registered trademark of Ladish & Co., Inc., Kenosha, USA
HART
Registered trademark of HART Communication Foundation, Austin, USA
GORE-TEX
Registered trademark of W.L. Gore & Associates, Inc., USA
®
®
®
®
Endress+Hauser9
InstallationCerabar S PMP71 with 4 to 20 mA HART
3Installation
3.1Incoming acceptance, transport and storage
3.1.1Incoming acceptance
• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply matches your
order.
3.1.2Transporting to the measuring point
Caution!
"
Please comply with the safety instructions and transport conditions for devices weighing over 18 kg
(39.69 lbs).
Transport the device to the measuring point in the original packaging or at the process connection.
3.1.3Storage
!
The device must be stored in a dry, clean place and protected against damage from impact
(EN 837-2).
Storage temperature range:
See Technical Information TI00383P.
3.2Installation conditions
3.2.1Dimensions
For dimensions, please refer to the "Mechanical construction" section in TI00383P.
3.3Installation instructions
Note!
• Due to the orientation of the Cerabar S, there may be a shift in the zero point, i.e. when the
container is empty or partially full, the measured value does not display zero. You can correct this
zero point shift either directly at the device using the "E" key or by remote operation. See
→ ä 23, "Function of the operating elements – onsite display not connected" or
→ ä 35, "Position adjustment".
• To ensure optimal readability of the onsite display, it is possible to rotate the housing up to 380°.
→ ä 14, "Rotating the housing".
• Endress+Hauser offers a mounting bracket for installing on pipes or walls.
→ ä 13, "Wall and pipe-mounting (optional)".
10Endress+Hauser
Cerabar S PMP71 with 4 to 20 mA HARTInstallation
1
1
1
FIELDTERMINALS
FIELDTERMINALSFIELDTERMINALS
FIELDTERMINALSFIELDTERMINALS
FIELD
TERMINALS
FIELDTERMINALS
FIELD
TERMINALS
FIELDTERMINALS
FIELD
TERMINALS
FIELDTERMINALS
➀
➁
3.3.1Installation instructions
!
Note!
• If a heated Cerabar S is cooled during the cleaning (e.g. by cold water), a vacuum develops for a
short time, whereby water can penetrate the sensor through the pressure compensation point (1).
If this is the case, mount the sensor with the pressure compensation point (1) pointing
downwards.
®
• Keep the pressure compensation and GORE-TEX
filter (1) free from contamination and water.
• Cerabar S devices are mounted as per the norms for a manometer (DIN EN 837-2). We
recommend the use of shutoff devices and siphons. The orientation depends on the measuring
application.
• Do not clean or touch process isolating diaphragms with hard or pointed objects.
• To comply with ASME-BPE requirements regarding cleanability (Part SD Cleanability), the device
must be installed as follows:
Pressure measurement in gases
Fig. 6: Measuring arrangement for pressure measurement in gases
1Cerabar S
2Shutoff device
Endress+Hauser11
P01-PMx7xxxx-11-xx-xx-xx-001
InstallationCerabar S PMP71 with 4 to 20 mA HART
➂
➀
➁
➃
➀
➁
➀
➁
Mount Cerabar S with shutoff device above the tapping point so that
any condensate can flow into the process.
Pressure measurement in steam
Fig. 7: Measuring arrangement for pressure measurement in steam
1Cerabar S
2Shutoff device
3U-shaped siphon
4Circular siphon
• Mount Cerabar S with siphon above the tapping point.
The siphon reduces the temperature to almost ambient temperature.
• Fill the siphon with fluid before commissioning.
Pressure measurement in liquids
P01-PMx7xxxx-11-xx-xx-xx-002
Fig. 8: Measuring arrangement for pressure measurement in liquids
1Cerabar S
2Shutoff device
Mount Cerabar S with shutoff device below or at the same level as the tapping point.
P01-PMx7xxxx-11-xx-xx-xx-003
12Endress+Hauser
Cerabar S PMP71 with 4 to 20 mA HARTInstallation
➁➀
52 (2.05)
140 (5.51)
122 (4.8)
70 (2.76)
6 (0.24)
mm (in)
3.3.2Seal for flange mounting
P01-FMD7xxxx-11-xx-xx-xx-002
Fig. 9: Mounting the versions with flange or diaphragm seal
1Process isolating diaphragm
2Seal
#
Warning!
The seal is not allowed to press against the process isolating diaphragm as this could affect the
measurement result.
3.3.3Wall and pipe-mounting (optional)
Endress+Hauser offers a mounting bracket for installing on pipes or walls.
P01-xMx5xxxx-06-xx-xx-xx-001
Please note the following when mounting:
• Devices with capillary tubes: mount capillaries with a bending radius of ≥ 100 mm (3.94 in).
• In the case of pipe mounting, the nuts on the bracket must be tightened uniformly with a torque
of at least 5 Nm (3.69 lbf ft).
Endress+Hauser13
InstallationCerabar S PMP71 with 4 to 20 mA HART
FIELDTERMINALSFIELDTERMINALS
max. 380°
3.3.4Rotating the housing
The housing can be rotated up to 380° by loosening the setscrew.
P01-PMx7xxxx-17-xx-xx-xx-000
Fig. 10: Aligning the housing
– T14 and T15 housing: Loosen setscrew with a 2 mm (0.08 in) Allen key.
Hygienic T17 housing: Loosen setscrew with a 3 mm (0.12 in) Allen key.
– Rotate housing (max. up to 380°).
– Retighten setscrew with a torque of 1 Nm (0.74 lbf ft).
3.3.5Closing cover on hygienic stainless steel housing (T17)
P01-PMx7xxxx-17-xx-xx-xx-002
Fig. 11: Closing the cover
The covers for the terminal and electronics compartment are hooked into the casing and closed with
a screw. These screws should be hand-tightened (2 Nm, 1.48 lbf ft) to the stop to ensure that the
covers sit tightly.
3.4Post-installation check
After installing the device, carry out the following checks:
• Are all the screws firmly tightened?
• Are the housing covers screwed down tight?
14Endress+Hauser
Cerabar S PMP71 with 4 to 20 mA HARTWiring
4…20 mA
➅
10.5 V DC
➆
11.5 V DC
4... 20mA
Test
Test
➀
➁
➂
➃
➄
Test
➇
4... 20mATest
4Wiring
4.1Connecting the device
Caution!
"
If the operating voltage is > 35 VDC, do not open the cover when energized in wet locations.
Hazardous live voltage at the terminals.
!
Note!
• When using the measuring device in hazardous areas, installation must comply with the
corresponding national standards and regulations and the Safety Instructions or Installation or
Control Drawings.
• Devices with integrated overvoltage protection must be grounded.
• Protective circuits against reverse polarity, HF influences and overvoltage peaks are integrated.
• The supply voltage must match the supply voltage on the nameplate (→ ä 6, "Nameplates").
• Switch off the supply voltage before connecting the device.
• Remove the housing cover of the terminal compartment.
• Guide the cable through the gland. Preferably use twisted, shielded two-wire cables.
• Connect the device in accordance with the following diagram.
• Screw down the housing cover.
• Switch on the supply voltage.
P01-xMx7xxxx-04-xx-xx-xx-001
Fig. 12: Electrical connection 4 to 20 mA HART. Please also note → ä 17, "Supply voltage".
1Housing
2Jumper for 4 to 20 mA test signal.
→ ä 17, Section "Taking 4 to 20 mA test signal".
3Internal earth terminal
4External earth terminal
54 to 20 mA test signal between plus and test terminal
6Minimum supply voltage = 10.5 V DC, jumper is inserted in accordance with the illustration.
7Minimum supply voltage = 11.5 V DC, jumper is inserted in "Test" position.
8Devices with integrated overvoltage protection are labeled OVP (overvoltage protection) here.
Endress+Hauser15
WiringCerabar S PMP71 with 4 to 20 mA HART
Han7D
–
+
+
–
–
+
1
5
4
6
7
8
2
3
21
3
4
+
–
nc
4.1.1Connecting devices with Harting connector Han7D
P01-xxx7xxxx-04-xx-xx-xx-001
Fig. 13: Left: electrical connection for devices with Harting connector Han7D
Right: view of the connection at the device
4.1.2Devices with M12 connector
PIN assignment for M12 connector
PINMeaning
1signal +
2not used
3signal –
4ground
A0011175
16Endress+Hauser
Cerabar S PMP71 with 4 to 20 mA HARTWiring
Test
TestTest
4.2Connecting the measuring unit
4.2.1Supply voltage
!
Note!
• When using the measuring device in hazardous areas, installation must comply with the
corresponding national standards and regulations and the Safety Instructions or Installation or
Control Drawings.
• All explosion protection data are given in separate documentation which is available upon
request. The Ex documentation is supplied as standard with all devices approved for use in
explosion hazardous areas.
Electronic versionJumper for 4 to 20 mA test signal in
"Test" position (order configuration)
4 to 20 mA HART, version for
non-hazardous areas
11.5 to 45 V DC10.5 to 45 V DC
Jumper for 4 to 20 mA test signal in
"Non-Test" position
Taking 4 to 20 mA test signal
A 4 to 20 mA signal may be measured via the positive and test terminal without interrupting the
measurement. The minimum supply voltage of the device can be reduced by simply replugging the
jumper. As a result, operation is also possible with lower voltage sources. To keep the measured
error below 0.1%, the current measuring device should exhibit an internal resistance of < 0.7 Ω.
Observe the position of the jumper in accordance with the following table.
Jumper position for test signalDescription
– Taking 4 to 20 mA test signal via plus and test terminal:
possible. (Thus, the output current can be measured without
interruption via the diode.)
– Order configuration
– Minimum supply voltage: 11.5 V DC
– Taking 4 to 20 mA test signal via plus and test terminal:
not possible.
– Minimum supply voltage: 10.5 V DC
4.2.2Cable specification
• Endress+Hauser recommends using twisted, shielded two-wire cables.
• Terminals for wire cross-sections 0.5 to 2.5 mm
• Cable outer diameter: 5 to 9 mm (0.2 to 0.35 in)
2
(20 to 14 AWG)
Endress+Hauser17
WiringCerabar S PMP71 with 4 to 20 mA HART
30
20
10.5
U
[V]
40 45
1282
1500
847
413
[]W
R
L
max
30
20
11.5
U
[V]
40 45
1239
1456
804
369
[]W
R
L
max
TestTest
➀
➁
U – 10.5 V
R
L
max
23 mA
£
U – 11.5 V
R
L
max
23 mA
£
➂
➃
➂
➃
4.2.3Load
P01-PMP71MID-05-xx-xx-xx-001
Fig. 14: Load diagram, observe the position of the jumper and the explosion protection.
(→ ä 17, Section "Taking 4 to 20 mA test signal".)
1Jumper for the 4 to 20 mA test signal inserted in "Non-Test" position
2Jumper for the 4 to 20 mA test signal inserted in "Test" position
3Supply voltage 10.5 (11.5) to 30 V DC for 1/2 G, 1 GD, 1/2 GD, FM IS , CSA IS, IECEx ia, NEPSI Ex ia
4Supply voltage 10.5 (11.5) to 45 V DC for devices for non-hazardous areas, 1/2 D, 1/3 D, 2 G Ex d,
3 G Ex nA, FM XP, FM DIP, FM NI, CSA XP, CSA dust ignition-proof, NEPSI Ex d
Maximum load resistance
R
Lmax
USupply voltage
!
Note!
When operating via a handheld terminal or via a PC with an operating program, a minimum
communication resistance of 250 Ω must be taken into account.
4.2.4Shielding/potential matching
• You achieve optimum shielding against interference influences if the shielding is connected on
both sides (in the cabinet and at the device). If potential equalization currents are expected in the
plant, only ground the shielding on one side, preferably at the transmitter.
• When using in hazardous areas, you must observe the applicable regulations.
Separate Ex documentation with additional technical data and instructions is included with all
Ex devices as standard.
18Endress+Hauser
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