Endress+Hauser Deltabar M PMD55, Cerabar M PMC51, Cerabar M PMP55, Cerabar M PMP51 Brief Operating Instructions

Brief Operating Instructions
Deltabar M
PMD55
Differential pressure measurement
These are Brief Operating Instructions. For more detailed information, please refer to the Operating Instructions and the additional documentation on the CD-ROM provided. These Brief Operating Instructions are not intended to replace the Operating Instructions provided in the scope of supply.
The complete device documentation consists of:
• these Brief Operating Instructions
• a CD-ROM with: – the Operating Instructions – Technical Information
KA01027P/00/EN/14.12 71157157
Table of contents Deltabar M 4...20 mA HART
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Installation, commissioning and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Operational safety and process safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Post-installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Connecting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Connecting the measuring unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 Operation without operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2 Operation with operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Commissioning without an operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2 Commissioning with an operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.3 Position zero adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.4 Commissioning of Differential pressure measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.5 Commissioning of Flow measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.6 Commissioning of Level measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2 Endress+Hauser
Deltabar M 4...20 mA HART Safety instructions
1 Safety instructions
1.1 Designated use
The Deltabar M is a differential pressure transmitter for measuring differential pressure, level and flow.
The manufacturer accepts no liability for damages resulting from incorrect use or use other than that designated.
1.2 Installation, commissioning and operation
• The device must only be installed, connected, commissioned and maintained by qualified and authorized specialists (e.g. electrical technicians) in full compliance with the instructions in this manual, the applicable norms, legal regulations and certificates (depending on the application).
• The specialist must have read and understood this manual and must follow the instructions it contains. If you are unclear on anything in these Brief Operating Instructions, you must read the Operating Instructions (on the CD-ROM). The Operating Instructions provide detailed information on the device/measuring system.
• The device may only be modified or repaired if such work is expressly permitted in the Operating Instructions (see CD-ROM).
• If faults cannot be rectified, the device must be taken out of service and secured against unintentional commissioning.
• Do not operate damaged devices. Mark them as defective.
1.3 Operational safety and process safety
• Alternative monitoring measures must be taken to ensure operational safety and process safety during confiugration, testing and maintenance work on the device.
• The device is safely built and tested according to state-of-the-art technology and has left the factory in perfect condition as regards technical safety. The applicable regulations and European standards have been taken into account.
• Pay particular attention to the technical data on the nameplate.
• Devices for use in hazardous areas are fitted with an additional nameplate. If the device is to be installed in an explosion hazardous area, then the specifications in the certificate as well as all national and local regulations must be observed. The device is accompanied by separate "Ex documentation", which is an integral part of this Operating Instructions. The installation regulations, connection values and Safety Instructions listed in this Ex document must be observed. The documentation number of the related Safety Instructions is also indicated on the additional nameplate.
• If using devices for applications with safety integrity level, the separate manual on functional safety must be observed thoroughly (see CD-ROM).
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Installation Deltabar M 4...20 mA HART
1.4 Return
Follow the instructions on returning the device as outlined in the Operating Instructions on the CD-ROM provided.
1.5 Safety icons
Symbol Meaning
Warning!
#
"
!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal injury, a safety hazard or destruction of the instrument.
Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal injury or incorrect functioning of the instrument.
Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect operation or may lead to an instrument response which is not planned.
!
2 Installation
2.1 Installation position
Note!
• Due to the orientation of the Deltabar M, there may be a shift in the measured value, i.e. when the container is empty, the measured value does not display zero. You may correct this zero point shift by a position adjustment in one of the following ways: – via the operation keys on the electronics module (ä 11, "Function of the operating
elements")
– via the operating menu (ä 24, "Position zero adjustment")
• General recommendations for routing the impulse piping can be found in DIN 19210 "Methods for measurement of fluid flow; differential piping for flow measurement devices" or the corresponding national or international standards.
• Using a three-valve or five-valve manifold allows for easy commissioning, installation and maintenance without interrupting the process.
• When routing the impulse piping outdoors, ensure that sufficient anti-freeze protection is used, e.g. by using pipe heat tracing.
• Install the impulse piping with a monotonic gradient of at least 10%.
• Endress+Hauser offers a mounting bracket for installing on pipes or walls (see Operating Instructions BA00382P).
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Deltabar M 4...20 mA HART Installation
2.1.1 Installation position for flow measurement
!
Note! For more information about differential pressure flow measurement refer to following documents:
• Differential pressure flow measurements with orifices: Technical Information TI00422P
• Differential pressure flow measurement with Pitot tubes: Technical Information TI00425P
Flow measurement in gases
• Mount the Deltabar M above the measuring point so that the condensate which may be present, can run off into the process piping.
Flow measurement in steam
• Mount the Deltabar M below the measuring point.
• Mount the condensate traps at the same level as the tapping points and at the same distance to the Deltabar M.
• Prior to commissioning, fill the impulse piping to the height of the condensate traps.
Flow measurement in liquids
• Mount the Deltabar M below the measuring point so that the impulse piping is always filled with liquid and gas bubbles can run back into the process piping.
• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.
2.1.2 Installation position for level measurement
Level measurement in an open container
• Mount the Deltabar M below the lower measuring connection so that the impulse piping is always filled with liquid.
• The low-pressure is open to atmospheric pressure.
• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.
Level measurement in a closed container
• Mount the Deltabar M below the lower measuring connection so that the impulse piping is always filled with liquid.
• Always connect the low-pressure above the maximum level.
• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.
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Installation Deltabar M 4...20 mA HART
Level measurement in a closed container with superimposed steam
• Mount the Deltabar M below the lower measuring connection so that the impulse piping is always filled with liquid.
• Always connect the low-pressure above the maximum level.
• A condensate trap ensures constant pressure on the low-pressure.
• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.
2.1.3 Installation position for differential pressure measurement
Differential pressure measurement in gases and steam
• Mount the Deltabar M above the measuring point so that the condensate which may be present, can run off into the process piping.
Differential pressure measurement in liquids
• Mount the Deltabar M below the measuring point so that the impulse piping is always filled with liquid and gas bubbles can run back into the process piping.
• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.
2.2 Post-installation check
After installing the device, carry out the following checks:
• Are all screws firmly tightened?
• Are the housing covers screwed down tight?
• Are all locking screws and vent valves firmly tightened?
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Deltabar M 4...20 mA HART Wiring
11.5 V DC
- +
1
2
3
4
5
4…20 mA
3 Wiring
3.1 Connecting the device
!
Note!
• When using the measuring device in hazardous areas, installation must comply with the corresponding national standards and regulations and the Safety Instructions or Installation or Control Drawings.
• A suitable circuit breaker has to be provided for the device in accordance with IEC/EN
61010.
• Devices with integrated overvoltage protection must be earthed.
• Protective circuits against reverse polarity, HF influences and overvoltage peaks are integrated.
The procedure
1. Check if the supply voltage matches the specified supply voltage on the nameplate.
2. Switch off the supply voltage before connecting the device.
3. Remove housing cover.
4. Guide cable through the gland. Preferably use twisted, screened two-wire cable.
5. Connect device in accordance with the following diagram.
6. Screw down housing cover.
7. Switch on supply voltage.
Electrical connection 4...20 mA HART
1 Terminals for supply voltage and signal 2Test terminals 3 Grounding terminal 4 Supply voltage: 11,5 ... 45 VDC (versions with plug connectors: 35 V DC) 5 External ground terminal
P01-PMD55xxx-04-xx-xx-xx-010
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Wiring Deltabar M 4...20 mA HART
3.2 Connecting the measuring unit
3.2.1 Supply voltage
!
Note!
• When using the measuring device in hazardous areas, installation must comply with the corresponding national standards and regulations and the Safety Instructions or Installation or Control Drawings.
• All explosion protection data are given in separate documentation which is available upon request. The Ex documentation is supplied as standard with all devices approved for use in explosion hazardous areas.
Electronic version
4 to 20 mA HART, for non-hazardous areas
11.5 to 45 V DC (versions with plug-in connector 35 V DC)
Taking 4 to 20 mA test signal
A 4 to 20 mA test signal may be measured via the test terminals without interrupting the measurement. To keep the corresponding measured error below 0.1%, the current measuring device should exhibit an internal resistance of < 0.7 Ω.
3.2.2 Cable specification
• Endress+Hauser recommends using twisted, shielded two-wire cables.
2
• Terminals for wire cross-sections 0.5 to 2.5 mm
(20 to 14 AWG)
• Cable outer diameter: 5 to 9 mm (0.2 to 0.35 in) depends on the used cable gland (see technical information)
3.2.3 Shielding/potential equalization
• You achieve optimum shielding against disturbances if the shielding is connected on both sides (in the cabinet and on the device). If potential equalization currents are expected in the plant, only ground shielding on one side, preferably at the transmitter.
• When using in hazardous areas, you must observe the applicable regulations. Separate Ex documentation with additional technical data and instructions is included with all Ex systems as standard.
3.3 Potential equalization
Hazardous area applications: Connect all devices to the local potential equalization. Observe the applicable regulations.
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Deltabar M 4...20 mA HART Operation
on
off
SW / P2=High
SW / Alarm min
SW / Ö
damping
1
2
345
on
off
Display
Zero
Span
SW / P2=High
delta p only
SW / Alarm min
SW / Ö
damping
3.4 Post-connection check
Perform the following checks after completing electrical installation of the device:
• Does the supply voltage match the specifications on the nameplate?
• Is the device connected as per Section 3.1?
• Are all screws firmly tightened?
• Are the housing covers screwed down tight?
As soon as voltage is applied to the device, the green LED on the electronic insert lights up for a few seconds or the connected local display lights up.
4 Operation
4.1 Operation without operating menu
4.1.1 Position of operating elements
The operating keys and DIP switches are located on the electronic insert in the device.
Fig. 1: HART electronic insert
P01-Mxxxxxxx-19-xx-xx-xx-001
1 DIP switch for locking/unlocking parameters relevant to the measured value 2 DIP switch for switching damping on/off 3 DIP switch for alarm current SW / Alarm Min (3.6 mA) 4DIP switch:
Switch 4: "SW/Square root"; used to control the output characteristics
Switch 5: "SW/P2-High"; used to determine the high-pressure side 5 Slot for optional local display 6 Green LED to indicate successful operation 7 Operating keys for lower range value (zero) and upper range value (span)
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Operation Deltabar M 4...20 mA HART
Function of the DIP switches
Switches Symbol/
Switch position
labeling
"off" "on"
1 The device is unlocked.
Parameters relevant to the measured value can be modified.
2damping τ Damping is switched off.
The output signal follows measured value changes without any delay.
3 SW/Alarm min The alarm current is defined by the setting in
the operating menu.
The device is locked Parameters relevant to the measured value cannot be modified.
Damping is switched on. The output signal follows measured value changes with the delay time τ.
The alarm current is 3.6 mA regardless of the setting in the operating menu.
1)
.
2)
("Setup" -> "Extended setup" -> "Curr. output" -> "Output fail mode")
4SW/ The output characteristics is defined by the
setting in the operating menu.
• "Setup" -> "Measuring mode"
The measuring mode is "flow" and the output characterisitcs is "Square root" regardless of the settings in the operating menu.
• "Setup" -> "Extended Setup" -> "Current output" -> "Linear/Sqroot"
5 SW/P2= High The high-pressure side is defined by the setting
in the operating menu. ("Setup" -> "High Press. Side")
The high-pressure side is allocated to the P2 pressure connection regardless of the setting in the operating menu.
1) If operation is locked by means of the DIP switch, you can only unlock operation again by means of the DIP switch. If ope­ration is locked by means of the operating menu, you can only unlock operation again using the operating menu.
2) The value for the delay time can be configured via the operating menu ("Setup" -> "Damping"). Factory setting: τ = 2 s or as per order specifications.
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Deltabar M 4...20 mA HART Operation
Function of the operating elements
Operating key(s) Meaning
"Zero"
pressed for at least 3seconds
"Span"
pressed for at least 3seconds
"Zero" and "Span" pressed simultaneously for at least 3 seconds
Get LRV
"Pressure" measuring mode The pressure present is accepted as the lower range value (LRV).
"Level" measuring mode, "In pressure" level selection, "Wet" calibration mode The pressure present is assigned to the lower level value ("Empty calibration").
!
No function is assigned to the key if level selection = "In height" and/or calibration mode = "Dry"
"Flow" measuring mode There is no function allocated to the "Zero" key.
Get URV
"Pressure" measuring mode The pressure present is accepted as the upper range value (LRV).
"Level" measuring mode, "In pressure" level selection, "Wet" calibration mode The pressure present is assigned to the upper level value ("Full calibration").
!
No function is assigned to the key if level selection = "In height" and/or calibration mode = "Dry"
"Flow" measuring mode The pressure present is accepted as the maximum pressure ("Max. pressure flow") and allocated to the maximum flow ("max. flow").
Position adjustment
The sensor characteristic curve is shifted such that the pressure present becomes the zero value.
Note!
Note!
4.2 Operation with operating menu
4.2.1 Operation concept
The operation concept makes a distinction between the following user roles:
User role Meaning
Operator Operators are responsible for the devices during normal "operation". This is usually limited to reading process
values either directly at the device or in a control room. If the work with the devices extends beyond value read-off tasks, the tasks involve simple, application-specific functions that are used in operation. Should an error occur, these users simple forward the information on the errors but do not intervene themselves.
Service engineer/tech nician
Expert Experts work with the devices over the entire product life cycle, but their device requirements are often
Service engineers usually work with the devices in the phases following device commissioning. They are primarily involved in maintenance and troubleshooting activities for which simple settings have to be made at the device. Technicians work with the devices over the entire life cycle of the product. Thus, commissioning and advanced settings and configurations are some of the tasks they have to carry out.
extremely high. Individual parameters/functions from the overall functionality of the devices are required for this purpose time and again. In addition to technical, process-oriented tasks, experts can also perform administrative tasks (e.g. user administration). "Experts" can avail of the entire parameter set.
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