Endress+Hauser Cerabar M PMC51? Cerabar M PMP51, Cerabar M PMP55 Operating Instructions Manual
BA00385P/00/EN/19.14
71269382
Valid from software version:
01.00.zz
Operating Instructions
Cerabar M PMC51, PMP51, PMP55
Process pressure measurement
Cerabar M Analog
2 Endress+Hauser
A0023555
TAG No.: XXX000
Ser. No.: X000X000000
Order code 00X00-XXXX0XX0XXX
www.endress.com/deviceviewer Endress+Hauser Operations App
Serial number
Cerabar M Analog Table of contents
Endress+Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . . . . . . 4
1.3 Operational and process safety . . . . . . . . . . . . . . . . . 4
1.4 Notes on safety conventions and icons . . . . . . . . . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . . 6
2.1 Product identification . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 CE mark, Declaration of Conformity . . . . . . . . . . . . 9
2.5 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9
3 Installation . . . . . . . . . . . . . . . . . . . . . 10
3.1 Incoming acceptance, transport, storage . . . . . . . . . 10
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Installation instructions . . . . . . . . . . . . . . . . . . . . . 11
3.4 Closing the housing cover . . . . . . . . . . . . . . . . . . . 20
3.5 Mounting of the profile seal for universal process
mounting adapter . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.6 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 20
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 Connecting the device . . . . . . . . . . . . . . . . . . . . . . 21
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 23
4.3 Potential equalization . . . . . . . . . . . . . . . . . . . . . . 23
4.4 Overvoltage protection (optional) . . . . . . . . . . . . . . 24
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 25
5 Operation . . . . . . . . . . . . . . . . . . . . . . 26
5.1 Position of operating elements . . . . . . . . . . . . . . . . 26
5.2 Using the device display (optional) . . . . . . . . . . . . . 27
6 Commissioning. . . . . . . . . . . . . . . . . . 29
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7 Maintenance. . . . . . . . . . . . . . . . . . . . 30
7.1 Cleaning instructions . . . . . . . . . . . . . . . . . . . . . . . 30
7.2 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8 Troubleshooting . . . . . . . . . . . . . . . . . 31
8.1 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.2 Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.3 Response of output to errors . . . . . . . . . . . . . . . . . 31
8.4 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.5 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.6 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.8 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9 Technical data . . . . . . . . . . . . . . . . . . . 33
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Safety instructions Cerabar M Analog
4 Endress+Hauser
1 Safety instructions
1.1 Designated use
The Cerabar M is a pressure transmitter for measuring pressure and level.
The manufacturer accepts no liability for damages resulting from incorrect use or use other than that
designated.
1.2 Installation, commissioning and operation
The device is designed to meet state-of-the-art safety requirements and complies with applicable
standards and EU regulations. If used incorrectly or for applications for which it is not intended,
however, it can be a source of application-related danger, e.g. product overflow due to incorrect
installation or configuration. For this reason, installation, connection to the electricity supply,
commissioning, operation and maintenance of the measuring system must only be carried out by
trained, qualified specialists authorized to perform such work by the facility's owner-operator. The
specialist staff must have read and understood these Operating Instructions and must follow the
instructions they contain. Modifications and repairs to the devices are permissible only if they are
expressly approved in the Operating Instructions. Pay particular attention to the technical data and
information on the nameplate.
1.3 Operational and process safety
Alternative monitoring measures have to be taken while configuring, testing or servicing the device
to ensure the operational and process safety.
#
Warning!
Dismantle device only when depressurized!
Cerabar M Analog Safety instructions
Endress+Hauser 5
1.4 Notes on safety conventions and icons
In order to highlight safety-relevant or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding icon in the margin.
Symbol Meaning
#
Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to serious
personal injury, a safety hazard or the destruction of the device.
"
Caution!
Caution highlights actions or procedures which, if not performed correctly, can lead to personal
injury or the incorrect operation of the device.
!
Note!
A note highlights actions or procedures which, if not performed correctly, can have an indirect
effect on operation or trigger an unexpected response on the part of the device.
%
Direct current
A terminal to which DC voltage is applied or through which direct current flows.
&
Alternating current
A terminal to which alternating voltage (sine-wave) is applied or through which alternating current
flows.
)
Ground connection
A grounded terminal, which as far as the operator is concerned, is already grounded by means of a
grounding system.
*
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
+
Equipotential connection
A connection that has to be connected to the plant grounding system: This may be a potential
equalization line or a star grounding system depending on national or company codes of practice.
Connecting cable immunity to temperature change
Indicates that the connecting cables have to withstand a temperature of 85°C at least.
Safety instructions
Observe the safety instructions in the associated Operating Instructions.
>
=
t 85°C
Identification Cerabar M Analog
6 Endress+Hauser
2 Identification
2.1 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is displayed.
For an overview of the technical documentation provided, enter the serial number from the
nameplates in the W@M Device Viewer (www.endress.com/deviceviewer).
2.2 Device designation
2.2.1 Nameplate
!
Note!
• The MWP (maximum working pressure) is specified on the nameplate. This value refers to a
reference temperature of 20°C (68°F) or 100°F (38 °C) for ANSI flanges.
• The pressure values permitted at higher temperatures can be found in the following standards:
– EN 1092-1: 2001 Tab. 18
1)
– ASME B 16.5a – 1998 Tab. 2-2.2 F316
– ASME B 16.5a – 1998 Tab. 2.3.8 N10276
– JIS B 2220
• The test pressure corresponds to the over pressure limit (OPL) of the device = MWP x 1.5
2)
.
• The Pressure Equipment Directive (EC Directive 97/23/EC) uses the abbreviation "PS". The
abbreviation "PS" corresponds to the MWP (maximum working pressure) of the measuring
device.
1) With regard to their stability-temperature property, the materials 1.4435 and 1.4404 are grouped together under 13EO
in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.
2) The equation does not apply for PMP51 and PMP55 with a 40 bar (600 psi) or a 100 bar (1500 psi) measuring cell.
Cerabar M Analog Identification
Endress+Hauser 7
Aluminum housing
P01-xMx5xxxx-18-xx-xx-xx-000
Fig. 1: Nameplate
1 Device name
2 Order code (for re-orders)
3 Serial number (for identification)
4 Extended order code (complete)
5 MWP (maximum working pressure)
6 Electronic version (output signal)
7 Min./max. span
8 Nominal measuring range
9 Supply voltage
10 Unit of length
11 No entry
12 ID number of notified body with regard to Pressure Equipment Directive (optional)
13 Approvals
14 Device version
15 Software version
16 Degree of protection
17 Wetted materials
18 Approval-specific information
Devices suitable for oxygen applications are fitted with an additional nameplate.
P01-xxxxxxxx-18-xx-xx-xx-000
Fig. 2: Additional nameplate for devices suitable for oxygen applications
1 Maximum pressure for oxygen applications
2 Maximum temperature for oxygen applications
3 Layout identification of the nameplate
ex works FW:
Dev.Rev. :
250002755-C
Ext. order code:
Ser. no.:
U=
Span
P
MWP
Order code:
Made in Germany, D-79689 Maulburg
Mat.:
250002756-E
L=
15
1
2
3
4
6
7
8
9
10
11
12
13
14
5
16
17
18
18
Pmax
Tmax
for oxygen service
Bei Sauerstoffeinsatz/
3
1
2
Identification Cerabar M Analog
8 Endress+Hauser
Stainless steel housing, hygienic
P01-xMx5xxxx-18-xx-xx-xx-001
Fig. 3: Nameplate
1 Device name
2 Order code (for re-orders)
3 Serial number (for identification)
4 Extended order code (complete)
5 Nominal measuring range
6 MWP (maximum working pressure)
7 Length data
8 Electronic version (output signal)
9 Supply voltage
10 Min./max. span
11 Wetted materials
12 Approval-specific information
13 No entry
14 ID number of notified body with regard to Pressure Equipment Directive (optional)
15 No entry
16 Software version
17 Device version
18 Degree of protection
Devices with certificates are fitted with an additional plate.
P01-xMx5xxxx-18-xx-xx-xx-002
Fig. 4: Additional nameplate for devices with certificates
1 Approval-specific information
2.3 Scope of delivery
The scope of delivery comprises:
• Device
• Optional accessories
Documentation supplied:
• The Operating Instructions BA00385P is available on the Internet.
See: www.endress.com Download
• Brief Operating Instructions: KA01036P
• Final inspection report
• Optional: factory calibration form, test certificates
002757-A
p
Order code:
Ext. order code:
Ser. no.:
MWP
D-79689 Maulburg
Made in Germany,
ex works FW
U=
Dev.Rev.:
L=
Span
Mat.:
002758-C
16
17
15
1
2
3
4
4
4
6
7
8
9
10
11
12
12
13
14
5
18
002759-B
1
1
Cerabar M Analog Identification
Endress+Hauser 9
2.4 CE mark, Declaration of Conformity
The devices are designed to meet state-of-the-art safety requirements, have been tested and left the
factory in a condition in which they are safe to operate. The devices comply with the applicable
standards and regulations as listed in the EC Declaration of Conformity and thus comply with the
statutory requirements of the EC Directives. Endress+Hauser confirms the conformity of the device
by affixing to it the CE mark.
2.5 Registered trademarks
KALREZ, VITON, TEFLON
Registered trademark of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP
Registered trademark of Ladish & Co., Inc., Kenosha, USA
GORE-TEX
®
Registered trademark of W.L. Gore & Associates, Inc., USA
Installation Cerabar M Analog
10 Endress+Hauser
3 Installation
3.1 Incoming acceptance, transport, storage
3.1.1 Incoming acceptance
• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply matches your
order.
3.1.2 Transport
"
Caution!
Follow the safety instructions and transport conditions for devices of more than 18 kg (39.69 lbs).
Transport the measuring device to the measuring point in its original packaging or at the process
connection.
3.1.3 Storage
The device must be stored in a dry, clean area and protected against damage from impact
(EN 837-2).
Storage temperature range:
See Technical Information for Cerabar M TI00436P.
3.2 Installation conditions
3.2.1 Dimensions
For dimensions, please refer to the Technical Information for Cerabar M TI00436P, "Mechanical
construction" section.
Cerabar M Analog Installation
Endress+Hauser 11
3.3 Installation instructions
!
Note!
• Due to the orientation of the Cerabar M, there may be a shift in the zero point, i.e. when the
container is empty or partially full, the measured value does not display zero. You can correct this
zero point shift ä 27, Section 5.1.2 "Function of the operating elements".
• For PMP55, please refer to Section 3.3.2 "Installation instructions for devices with diaphragm
seals – PMP55", ä 14.
• Endress+Hauser offers a mounting bracket for installing on pipes or walls.
ä 17, Section 3.3.5 "Wall and pipe mounting (optional)".
3.3.1 Installation instructions for devices without diaphragm seals –
PMP51, PMC51
!
Note!
• If a heated Cerabar M is cooled during the cleaning process (e.g. by cold water), a vacuum
develops for a short time, whereby moisture can penetrate the sensor through the pressure
compensation (1). If this is the case, mount the Cerabar M with the pressure compensation (1)
pointing downwards.
• Keep the pressure compensation and GORE-TEX
®
filter (1) free from contamination.
• Cerabar M transmitters without diaphragm seals are mounted as per the norms for a manometer
(DIN EN 837-2). We recommend the use of shutoff devices and siphons. The orientation depends
on the measuring application.
• Do not clean or touch process isolating diaphragms with hard or pointed objects.
• The device must be installed as follows in order to comply with the cleanability requirements of
the ASME-BPE (Part SD Cleanibility).:
1
1
1
Installation Cerabar M Analog
12 Endress+Hauser
Pressure measurement in gases
P01-PMx5xxxx-11-xx-xx-xx-003
Fig. 5: Measuring arrangement for pressure measurement in gases
1 Cerabar M
2 Shutoff device
• Mount the Cerabar M with the shutoff device above the tapping point so that any condensate can
flow into the process.
Pressure measurement in steams
P01-PMx5xxxx-11-xx-xx-xx-004
Fig. 6: Measuring arrangement for pressure measurement in steams
1 Cerabar M
2 Shutoff device
3 U-shaped siphon
4 Circular siphon
• Mount Cerabar M with siphon above the tapping point.
• Fill the siphon with liquid before commissioning.
The siphon reduces the temperature to almost the ambient temperature.
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