Endress+Hauser CCA151 Operating Manual
BA01785C/07/EN/01.17
71371624
Products Solutions Services
Operating Instructions
Flowfit CCA151
Flow assembly for disinfections sensors CCS5xD
Flowfit CCA151 Table of contents
Table of contents
1 Document information ......... 4
1.1 Warnings ........................... 4
1.2 Symbols used ........................ 4
2 Basic safety instructions ....... 6
2.1 Requirements for the personnel ........ 6
2.2 Designated use ...................... 6
2.3 Occupational safety .................. 6
2.4 Operational safety ................... 7
2.5 Product safety ....................... 7
3 Product description ............. 8
3.1 Product design ....................... 8
4 Incoming acceptance and
product identification .......... 9
4.1 Incoming acceptance ................. 9
4.2 Product identification ................ 10
5 Installation .................... 11
5.1 Installation conditions ............... 11
5.2 Mounting the assembly .............. 14
5.3 Installing sensor in assembly ......... 19
5.4 Post-installation check ............... 22
6 Commissioning ................ 22
7 Maintenance .................. 23
7.1 Maintenance schedule ............... 23
7.2 Maintenance tasks .................. 24
8 Repairs ......................... 27
8.1 Spare parts ........................ 27
8.2 Return ............................ 27
8.3 Disposal ........................... 27
9 Accessories .................... 28
9.1 Device-specific accessories ............28
10 Technical data ................. 28
Index ................................. 31
Endress+Hauser 3
Document information Flowfit CCA151
1 Document information
1.1 Warnings
Structure of information Meaning
DANGER
L
Causes (/consequences)
If necessary, Consequences of noncompliance (if applicable)
Corrective action
‣
WARNING
L
Causes (/consequences)
If necessary, Consequences of noncompliance (if applicable)
Corrective action
‣
CAUTION
L
Causes (/consequences)
If necessary, Consequences of noncompliance (if applicable)
Corrective action
‣
NOTICE
Cause/situation
If necessary, Consequences of noncompliance (if applicable)
Action/note
‣
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation will result in a fatal or serious injury.
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation can result in a fatal or serious injury.
This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or more serious injuries.
This symbol alerts you to situations which may result in damage to property.
1.2 Symbols used
Symbol Meaning
Additional information, tips
Permitted or recommended
Not permitted or not recommended
Reference to device documentation
Reference to page
Reference to graphic
Result of a step
4 Endress+Hauser
Flowfit CCA151 Document information
1.2.1 Symbols on the device
Symbol Meaning
Reference to device documentation
Endress+Hauser 5
Basic safety instructions Flowfit CCA151
2 Basic safety instructions
2.1 Requirements for the personnel
• Installation, commissioning, operation and maintenance of the measuring system may be
carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to carry out the specified
activities.
• The electrical connection may be performed only by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions and
must follow the instructions contained therein.
• Faults at the measuring point may only be rectified by authorized and specially trained
personnel.
Repairs not described in the Operating Instructions provided must be carried out only
directly at the manufacturer's site or by the service organization.
2.2 Designated use
The flow assembly has been specially developed to hold the membrane-covered disinfection
sensors CCS5xD.
Thanks to its design, it can be used in pressurized systems → 28.
Use of the device for any purpose other than that described, poses a threat to the safety of
people and of the entire measuring system and is therefore not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.
2.3 Occupational safety
As the user, you are responsible for complying with the following safety conditions:
• Installation guidelines
• Local standards and regulations
• Regulations for explosion protection
6 Endress+Hauser
Flowfit CCA151 Basic safety instructions
2.4 Operational safety
Before commissioning the entire measuring point:
1. Verify that all connections are correct.
2. Ensure that electrical cables and hose connections are undamaged.
3. Do not operate damaged products, and protect them against unintentional operation.
4. Label damaged products as defective.
During operation:
If faults cannot be rectified:
‣
products must be taken out of service and protected against unintentional operation.
2.5 Product safety
2.5.1 State of the art
The product is designed to meet state-of-the-art safety requirements, has been tested, and
left the factory in a condition in which it is safe to operate. The relevant regulations and
European standards have been observed.
Endress+Hauser 7
Product description Flowfit CCA151
4
1
2
5
3
6
3 Product description
3.1 Product design
1 Disinfection sensor CCS5xD (membrane-covered, ⌀25 mm), e.g. CCS50D
2 Coupling nut (for securing a disinfection sensor)
3 Flowfit CCA151 flow assembly
4 Outlet from Flowfit CCA151 flow assembly (internal thread G 1/8") and hose connection
5 Inlet to Flowfit CCA151 flow assembly (internal thread G 1/8")
6 Openings (M5 Allen screw x 60) for securing Flowfit CCA151 flow assembly
8 Endress+Hauser
A0034257
Flowfit CCA151 Incoming acceptance and product identification
4 Incoming acceptance and product identification
4.1 Incoming acceptance
1. Verify that the packaging is undamaged.
Notify the supplier of any damage to the packaging.
Keep the damaged packaging until the issue has been resolved.
2. Verify that the contents are undamaged.
Notify the supplier of any damage to the delivery contents.
Keep the damaged goods until the issue has been resolved.
3. Check that the delivery is complete and nothing is missing.
Compare the shipping documents with your order.
4. Pack the product for storage and transportation in such a way that it is protected
against impact and moisture.
The original packaging offers the best protection.
Make sure to comply with the permitted ambient conditions (→ Technical data).
If you have any questions, please contact your supplier or your local Sales Center.
Endress+Hauser 9
Incoming acceptance and product identification Flowfit CCA151
4.2 Product identification
4.2.1 Nameplate
The nameplate provides you with the following information on your device:
• Manufacturer identification
• Order code
• Extended order code
• Serial number
• Ambient and process conditions
• Safety information and warnings
Compare the information on the nameplate with the order.
‣
4.2.2 Product identification
Product page
www.endress.com/cca151
Interpreting the order code
The order code and serial number of your product can be found in the following locations:
• On the nameplate
• In the delivery papers
Obtaining information on the product
1. Open the product website.
2. At the bottom of the page, select the link Online Tools and then select Access device
specific information .
An additional window opens.
3. Enter the order code from the nameplate into the search field. Then select Show
details .
Details of each feature (selected option) of the order code are displayed.
Manufacturer address
Endress+Hauser Conducta GmbH+Co. KG
Dieselstraße 24
D-70839 Gerlingen
Scope of delivery
The scope of delivery comprises:
• Assembly in the version ordered
• Operating Instructions
10 Endress+Hauser
Loading...