Endress+hauser C 200 Hart User Manual
BA01152D/06/EN/04.15
71308775
Valid as of version
01.02.zz (Device firmware)
Products Solutions Services
Operating Instructions
Proline Prowirl C 200
HART
Vortex flowmeter
Proline Prowirl C 200 HART
• Make sure the document is stored in a safe place such that it is always available when
working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section
carefully, as well as all other safety instructions in the document that are specific to
working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser Sales Center will supply you with current information and updates to
these instructions.
2 Endress+Hauser
Proline Prowirl C 200 HART Table of contents
Table of contents
1 Document information .............. 6
1.1 Document function ..................... 6
1.2 Symbols used .......................... 6
1.2.1 Safety symbols .................. 6
1.2.2 Electrical symbols ................ 6
1.2.3 Tool symbols .................... 6
1.2.4 Symbols for certain types of
information .................... 7
1.2.5 Symbols in graphics ............... 7
1.3 Documentation ........................ 7
1.3.1 Standard documentation ........... 8
1.3.2 Supplementary device-dependent
documentation .................. 8
1.4 Registered trademarks ................... 8
2 Basic safety instructions ............ 9
2.1 Requirements for the personnel ............ 9
2.2 Designated use ........................ 9
2.3 Workplace safety ...................... 10
2.4 Operational safety ..................... 10
2.5 Product safety ........................ 10
2.6 IT security ........................... 10
6.2.2 Preparing the measuring device ..... 24
6.2.3 Mounting the sensor ............. 25
6.2.4 Mounting the transmitter of the
remote version ................. 25
6.2.5 Turning the transmitter housing .... 26
6.2.6 Turning the display module ........ 27
6.3 Post-installation check .................. 27
7 Electrical connection .............. 29
7.1 Connection conditions .................. 29
7.1.1 Required tools .................. 29
7.1.2 Connecting cable requirements ..... 29
7.1.3 Terminal assignment ............. 31
7.1.4 Requirements for the supply unit .... 32
7.1.5 Preparing the measuring device ..... 34
7.2 Connecting the measuring device .......... 34
7.2.1 Connecting the remote version ..... 34
7.2.2 Connecting the transmitter ........ 38
7.2.3 Ensuring potential equalization ..... 40
7.3 Special connection instructions ............ 40
7.3.1 Connection examples ............. 40
7.4 Ensuring the degree of protection .......... 42
7.5 Post-connection check .................. 43
3 Product description ................ 11
3.1 Product design ........................ 11
4 Incoming acceptance and product
identification ..................... 12
4.1 Incoming acceptance ................... 12
4.2 Product identification ................... 12
4.2.1 Transmitter nameplate ........... 13
4.2.2 Sensor nameplate ............... 14
4.2.3 Symbols on measuring device ...... 16
5 Storage and transport ............. 17
5.1 Storage conditions ..................... 17
5.2 Transporting the product ................ 17
5.2.1 Measuring devices without lifting
lugs ......................... 17
5.2.2 Measuring devices with lifting lugs .. 18
5.2.3 Transporting with a fork lift ........ 18
5.3 Packaging disposal ..................... 18
6 Installation ....................... 19
6.1 Installation conditions .................. 19
6.1.1 Mounting position ............... 19
6.1.2 Requirements from environment and
process ....................... 22
6.1.3 Special mounting instructions ...... 23
6.2 Mounting the measuring device ........... 24
6.2.1 Required tools .................. 24
8 Operation options ................. 44
8.1 Overview of operating options ............ 44
8.2 Structure and function of the operating
menu .............................. 45
8.2.1 Structure of the operating menu .... 45
8.2.2 Operating philosophy ............ 46
8.3 Access to the operating menu via the local
display ............................. 47
8.3.1 Operational display .............. 47
8.3.2 Navigation view ................ 48
8.3.3 Editing view ................... 50
8.3.4 Operating elements .............. 52
8.3.5 Opening the context menu ......... 52
8.3.6 Navigating and selecting from list ... 54
8.3.7 Calling the parameter directly ...... 54
8.3.8 Calling up help text .............. 55
8.3.9 Changing the parameters ......... 56
8.3.10 User roles and related access
authorization .................. 57
8.3.11 Disabling write protection via access
code ......................... 57
8.3.12 Enabling and disabling the keypad
lock ......................... 57
8.4 Access to the operating menu via the
operating tool ........................ 58
8.4.1 Connecting the operating tool ...... 59
8.4.2 Field Xpert SFX350, SFX370 ....... 59
8.4.3 FieldCare ..................... 59
8.4.4 AMS Device Manager ............ 61
8.4.5 SIMATIC PDM .................. 61
Endress+Hauser 3
Table of contents Proline Prowirl C 200 HART
8.4.6 Field Communicator 475 .......... 61
9 System integration ................ 62
9.1 Overview of device description files ......... 62
9.1.1 Current version data for the device ... 62
9.1.2 Operating tools ................. 62
9.2 Measured variables via HART protocol ...... 62
9.3 Other settings ........................ 64
9.3.1 Burst mode functionality in
accordance with HART 7
Specification ................... 64
10 Commissioning .................... 67
10.1 Function check ....................... 67
10.2 Switching on the measuring device ......... 67
10.3 Setting the operating language ............ 67
10.4 Configuring the measuring device .......... 68
10.4.1 Defining the tag name ............ 68
10.4.2 Selecting and setting the medium ... 70
10.4.3 Configuring the current input ...... 72
10.4.4 Configuring the current output ..... 75
10.4.5 Configuring the pulse/frequency/
switch output .................. 78
10.4.6 Configuring the local display ....... 89
10.4.7 Configuring the output
conditioning ................... 91
10.4.8 Configuring the low flow cut off ..... 92
10.5 Advanced settings ..................... 94
10.5.1 Setting the system units .......... 95
10.5.2 Setting the medium properties ...... 98
10.5.3 Performing external compensation . 112
10.5.4 Carrying out a sensor adjustment ... 114
10.5.5 Configuring the totalizer ......... 115
10.5.6 Carrying out additional display
configurations ................. 117
10.6 Configuration management ............. 119
10.6.1 Function scope of the "Configuration
management" parameter ......... 120
10.7 Simulation .......................... 121
10.8 Protecting settings from unauthorized
access ............................. 123
10.8.1 Write protection via access code ... 123
10.8.2 Write protection via write protection
switch ....................... 124
11.7 Showing data logging ................. 133
12 Diagnostics and troubleshooting .. 136
12.1 General troubleshooting ................ 136
12.2 Diagnostic information on local display ..... 138
12.2.1 Diagnostic message ............. 138
12.2.2 Calling up remedial measures ..... 140
12.3 Diagnostic information in FieldCare ....... 140
12.3.1 Diagnostic options .............. 140
12.3.2 Calling up remedy information .... 141
12.4 Adapting the diagnostic information ...... 142
12.4.1 Adapting the diagnostic behavior ... 142
12.4.2 Adapting the status signal ........ 142
12.5 Overview of diagnostic information ....... 143
12.6 Pending diagnostic events .............. 146
12.7 Diagnostic list ....................... 147
12.8 Event logbook ....................... 148
12.8.1 Event history .................. 148
12.8.2 Filtering the event logbook ....... 148
12.8.3 Overview of information events .... 148
12.9 Resetting the measuring device .......... 149
12.9.1 Function scope of the "Device reset"
parameter .................... 150
12.10 Device information ................... 150
12.11 Firmware history ..................... 153
13 Maintenance .................... 154
13.1 Maintenance tasks .................... 154
13.1.1 Exterior cleaning ............... 154
13.1.2 Interior cleaning ............... 154
13.1.3 Replacing seals ................ 154
13.2 Inspection ports ...................... 154
13.3 Measuring and test equipment ........... 155
13.4 Endress+Hauser services ............... 155
14 Repair ........................... 156
14.1 General notes ....................... 156
14.2 Spare parts ......................... 156
14.3 Endress+Hauser services ............... 157
14.4 Return ............................. 157
14.5 Disposal ........................... 157
14.5.1 Removing the measuring device .... 157
14.5.2 Disposing of the measuring device .. 158
11 Operation ....................... 127
11.1 Reading the device locking status ......... 127
11.2 Adjusting the operating language ......... 127
11.3 Configuring the display ................ 127
11.4 Reading measured values ............... 127
11.4.1 Process variables ............... 127
11.4.2 Totalizer ..................... 130
11.4.3 Input values .................. 130
11.4.4 Output values ................. 131
11.5 Adapting the measuring device to the process
conditions .......................... 132
11.6 Performing a totalizer reset ............. 132
4 Endress+Hauser
15 Accessories ...................... 159
15.1 Device-specific accessories .............. 159
15.1.1 For the transmitter ............. 159
15.1.2 For the sensor ................. 160
15.2 Communication-specific accessories ....... 160
15.3 Service-specific accessories .............. 161
15.4 System components ................... 161
16 Technical data ................... 163
16.1 Application ......................... 163
16.2 Function and system design ............. 163
16.3 Input .............................. 163
Proline Prowirl C 200 HART Table of contents
16.4 Output ............................ 169
16.5 Power supply ........................ 172
16.6 Performance characteristics ............. 174
16.7 Installation ......................... 176
16.8 Environment ........................ 176
16.9 Process ............................ 177
16.10 Mechanical construction ............... 178
16.11 Operability ......................... 181
16.12 Certificates and approvals .............. 184
16.13 Application packages .................. 185
16.14 Accessories ......................... 185
16.15 Supplementary documentation ........... 185
Index ................................. 187
Endress+Hauser 5
Document information Proline Prowirl C 200 HART
DANGER
WARNING
CAUTION
NOTICE
1 Document information
1.1 Document function
These Operating Instructions contain all the information that is required in various phases
of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to
troubleshooting, maintenance and disposal.
1.2 Symbols used
1.2.1 Safety symbols
Symbol Meaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.2.2 Electrical symbols
Symbol Meaning Symbol Meaning
Direct current Alternating current
Direct current and alternating current Ground connection
Protective ground connection
A terminal which must be connected
to ground prior to establishing any
other connections.
1.2.3 Tool symbols
Symbol Meaning
Flat blade screwdriver
Allen key
A grounded terminal which, as far as
the operator is concerned, is
grounded via a grounding system.
Equipotential connection
A connection that has to be connected
to the plant grounding system: This
may be a potential equalization line
or a star grounding system depending
on national or company codes of
practice.
Open-ended wrench
6 Endress+Hauser
Proline Prowirl C 200 HART Document information
,…,
,…,
-
.
1.2.4 Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation
Reference to page
Reference to graphic
Series of steps
Result of a step
Help in the event of a problem
Visual inspection
1.2.5 Symbols in graphics
Symbol Meaning Symbol Meaning
1, 2, 3,... Item numbers
A, B, C, ... Views A-A, B-B, C-C, ... Sections
Hazardous area
Flow direction
Series of steps
Safe area (non-hazardous area)
1.3 Documentation
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The W@M Device Viewer : Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate
or scan the 2-D matrix code (QR code) on the nameplate.
For a detailed list of the individual documents along with the documentation code
Endress+Hauser 7
Document information Proline Prowirl C 200 HART
1.3.1 Standard documentation
Document type Purpose and content of the document
Technical Information Planning aid for your device
The document contains all the technical data on the device and provides
an overview of the accessories and other products that can be ordered for
the device.
Brief Operating Instructions Guide that takes you quickly to the 1st measured value
The Brief Operating Instructions contain all the essential information
from incoming acceptance to initial commissioning.
1.3.2 Supplementary device-dependent documentation
Additional documents are supplied depending on the device version ordered: Always
comply strictly with the instructions in the supplementary documentation. The
supplementary documentation is an integral part of the device documentation.
1.4 Registered trademarks
®
HART
Registered trademark of the HART Communication Foundation, Austin, USA
KALREZ ®, VITON
Registered trademarks of DuPont Performance Elastomers L.L.C., Wilmington, DE USA
GYLON
®
Registered trademark of Garlock Sealing Technologies, Palmyar, NY, USA
®
Applicator®, FieldCare®, DeviceCare ®, Field XpertTM, HistoROM®, Heartbeat
Technology
TM
Registered or registration-pending trademarks of the Endress+Hauser Group
8 Endress+Hauser
Proline Prowirl C 200 HART Basic safety instructions
2 Basic safety instructions
2.1 Requirements for the personnel
The personnel for installation, commissioning, diagnostics and maintenance must fulfill
the following requirements:
Trained, qualified specialists must have a relevant qualification for this specific function
‣
and task
Are authorized by the plant owner/operator
‣
Are familiar with federal/national regulations
‣
Before beginning work, the specialist staff must have read and understood the
‣
instructions in the Operating Instructions and supplementary documentation as well as
in the certificates (depending on the application)
Following instructions and basic conditions
‣
The operating personnel must fulfill the following requirements:
Being instructed and authorized according to the requirements of the task by the
‣
facility's owner-operator
Following the instructions in these Operating Instructions
‣
2.2 Designated use
Application and media
Depending on the version ordered, the measuring device can also measure potentially
explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or in applications
where there is an increased risk due to process pressure, are labeled accordingly on the
nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
Only use the measuring device in full compliance with the data on the nameplate and
‣
the general conditions listed in the Operating Instructions and supplementary
documentation.
Check the nameplate to verify if the device ordered can be put to its intended use in the
‣
approval-related area (e.g. explosion protection, pressure vessel safety).
Use the measuring device only for media against which the process-wetted materials
‣
are adequately resistant.
If the measuring device is not operated at atmospheric temperature, compliance with
‣
the relevant basic conditions specified in the associated device documentation is
absolutely essential: "Documentation" section → 7.
Protect the measuring device permanently against corrosion from environmental
‣
influences.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage
caused by improper or non-designated use.
WARNING
L
Danger of breakage of the sensor due to corrosive or abrasive fluids or from
environmental conditions!
Verify the compatibility of the process fluid with the sensor material.
‣
Ensure the resistance of all fluid-wetted materials in the process.
‣
Keep within the specified pressure and temperature range.
‣
Verification for borderline cases:
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
‣
in verifying the corrosion resistance of fluid-wetted materials, but does not accept any
Endress+Hauser 9
Basic safety instructions Proline Prowirl C 200 HART
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.
Residual risks
Possible burn hazard due to fluid temperatures!
For elevated fluid temperature, ensure protection against contact to prevent burns.
‣
2.3 Workplace safety
For work on and with the device:
Wear the required personal protective equipment according to federal/national
‣
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
‣
If working on and with the device with wet hands:
It is recommended to wear gloves on account of the higher risk of electric shock.
‣
2.4 Operational safety
Risk of injury.
Operate the device in proper technical condition and fail-safe condition only.
‣
The operator is responsible for interference-free operation of the device.
‣
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers.
If, despite this, modifications are required, consult with Endress+Hauser.
‣
Repair
To ensure continued operational safety and reliability,
Carry out repairs on the device only if they are expressly permitted.
‣
Observe federal/national regulations pertaining to repair of an electrical device.
‣
Use original spare parts and accessories from Endress+Hauser only.
‣
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EC
directives listed in the device-specific EC Declaration of Conformity.
2.6 IT security
We only provide a warranty if the device is installed and used as described in the
Operating Instructions. The device is equipped with security mechanisms to protect it
against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.
10 Endress+Hauser
Proline Prowirl C 200 HART Product description
1 2
3
4
5 6
7
8
9
+
E
–
3 Product description
The device consists of a transmitter and a sensor.
Two device versions are available:
• Compact version – transmitter and sensor form a mechanical unit.
• Remote version - transmitter and sensor are mounted in separate locations.
3.1 Product design
A0020649
1 Important components of a measuring device
1 Electronics compartment cover
2 Display module
3 Main electronics module
4 Cable glands
5 Transmitter housing (incl. HistoROM)
6 I/O electronics module
7 Terminals (pluggable spring terminals)
8 Connection compartment cover
9 Sensor
Endress+Hauser 11
Incoming acceptance and product identification Proline Prowirl C 200 HART
1
+
2
1
+
2
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
Are the order codes on the
delivery note (1) and the
product sticker (2)
identical?
Are the goods undamaged?
Do the nameplate data
match the ordering
information on the delivery
note?
Is the CD-ROM with the
Technical Documentation
(depends on device
version) and documents
present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery!
The Technical Documentation is available via the Internet or via the Endress+Hauser
Operations App, see the "Product identification" section → 13.
4.2 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is
displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App
or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser
Operations App: all the information for the measuring device is displayed.
12 Endress+Hauser
Proline Prowirl C 200 HART Incoming acceptance and product identification
Ordercode:
Ext.ord.cd.:
Ser.no.:
Date:
i
i
Patents
322540-0001
1
2
3 4 5
6
7
8
9
10 11
12
14
15
16
17
13
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The chapters "Additional standard documentation on the device" → 8 and
"Supplementary device-dependent documentation" → 8
• The W@M Device Viewer: Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or
scan the 2-D matrix code (QR code) on the nameplate.
4.2.1 Transmitter nameplate
A0013906
2 Example of a transmitter nameplate
1 Manufacturing location
2 Name of the transmitter
3 Order code
4 Serial number (Ser. no.)
5 Extended order code (Ext. ord. cd.)
6 Electrical connection data, e.g. available inputs and outputs, supply voltage
7 Type of cable glands
8 Permitted ambient temperature (Ta)
9 Firmware version (FW) and device revision (Dev.Rev.) from the factory
10 CE mark, C-Tick
11 Additional information on version: certificates, approvals
12 Permitted temperature range for cable
13 Manufacturing date: year-month
14 Degree of protection
15 Approval information for explosion protection
16 Document number of safety-related supplementary documentation
17 2-D matrix code
Endress+Hauser 13
Incoming acceptance and product identification Proline Prowirl C 200 HART
Ser. no.:
Ptest:
Size:
Materials:
Tm:
Qmax(G):
Gasket:
Ta:
1
2
5 6 8
7
9
3
4
10
111213
4.2.2 Sensor nameplate
Order code for "Housing" option C "GT20 two-chamber, aluminum coated"
A0020758
3 Example of a sensor nameplate
1 Nominal diameter of the sensor
2 Flange nominal diameter/nominal pressure
3 Measuring tube material
4 Measuring tube material
5 Serial number (Ser. no.)
6 Maximal permitted volume flow (gas/steam)
7 Test pressure of the sensor
8 Degree of protection
9 Approval information for explosion protection and Pressure Equipment Directive
10 CE mark
11 Seal material
12 Medium temperature range
13 Ambient temperature range
14 Endress+Hauser
Proline Prowirl C 200 HART Incoming acceptance and product identification
Order code:
Ext. ord. cd.:
Ser. no.:
Ptest:
Size:
Ta:
Materials:
Gasket:
Tm:
Qmax(G):
4
1
5
8
12
2
7
9
10
11
13141516
3
6
Order code for "Housing" option J "GT20 two-chamber, remote, aluminum coated"
A0020759
4 Example of a sensor nameplate
1 Name of the sensor
2 Nominal diameter of the sensor
3 Flange nominal diameter/nominal pressure
4 Order code
5 Serial number (Ser. no.)
6 Extended order code (Ext. ord. cd.)
7 Maximal permitted volume flow (gas/steam)
8 Degree of protection
9 Approval information for explosion protection and Pressure Equipment Directive
10 Ambient temperature range
11 Document number of safety-related supplementary documentation → 185
12 Test pressure of the sensor
13 Measuring tube material
14 Measuring tube material
15 Seal material
16 Medium temperature range
Endress+Hauser 15
Order code
The measuring device is reordered using the order code.
Extended order code
• The device type (product root) and basic specifications (mandatory features) are
always listed.
• Of the optional specifications (optional features), only the safety and approvalrelated specifications are listed (e.g. LA). If other optional specifications are also
ordered, these are indicated collectively using the # placeholder symbol (e.g. #LA#).
• If the ordered optional specifications do not include any safety and approval-related
specifications, they are indicated by the + placeholder symbol (e.g. XXXXXX-ABCDE
+).
Incoming acceptance and product identification Proline Prowirl C 200 HART
Ser. no.:
K-factor:
MDMT:
1 2 3 4
Additional sensor nameplate
A0021042
5 Example of an additional sensor nameplate
1 Name of the sensor
2 Serial number (Ser. no.)
3 K-factor
4 Minimum permitted material temperature
4.2.3 Symbols on measuring device
Symbol Meaning
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious
or fatal injury.
Reference to documentation
Refers to the corresponding device documentation.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
16 Endress+Hauser
Proline Prowirl C 200 HART Storage and transport
5 Storage and transport
5.1 Storage conditions
Observe the following notes for storage:
• Store in the original packaging to ensure protection from shock.
• Do not remove protective covers or protective caps installed on process connections.
They prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
• Protect from direct sunlight to avoid unacceptably high surface temperatures.
• Store in a dry and dust-free place.
• Do not store outdoors.
Storage temperature:
– All components apart from the display modules: –50 to +80 °C (–58 to +176 °F)
– Display modules: –40 to +80 °C (–40 to +176 °F)
5.2 Transporting the product
Transport the measuring device to the measuring point in the original packaging.
A0015604
Do not remove protective covers or caps installed on process connections. They
prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
5.2.1 Measuring devices without lifting lugs
WARNING
L
Center of gravity of the measuring device is higher than the suspension points of the
webbing slings.
Risk of injury if the measuring device slips.
Secure the measuring device against slipping or turning.
‣
Observe the weight specified on the packaging (stick-on label).
‣
A0015606
Endress+Hauser 17
Storage and transport Proline Prowirl C 200 HART
5.2.2 Measuring devices with lifting lugs
CAUTION
L
Special transportation instructions for devices with lifting lugs
Only use the lifting lugs fitted on the device or flanges to transport the device.
‣
The device must always be secured at two lifting lugs at least.
‣
5.2.3 Transporting with a fork lift
If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise
or at both sides using a forklift.
5.3 Packaging disposal
All packaging materials are environmentally friendly and 100% recyclable:
• Measuring device secondary packaging: polymer stretch film that conforms to EC
Directive 2002/95/EC (RoHS).
• Packaging:
– Wood crate, treated in accordance with ISPM 15 standard, which is confirmed by the
affixed IPPC logo.
or
– Carton in accordance with European Packaging Directive 94/62EC; recyclability is
confirmed by the affixed RESY symbol.
• Seaworthy packaging (optional): Wood crate, treated in accordance with ISPM 15
standard, which is confirmed by the affixed IPPC logo.
• Carrying and mounting hardware:
– Disposable plastic pallet
– Plastic straps
– Plastic adhesive strips
• Dunnage: Paper cushion
18 Endress+Hauser
Proline Prowirl C 200 HART Installation
6 Installation
6.1 Installation conditions
6.1.1 Mounting position
Mounting location
Orientation
The direction of the arrow on the sensor nameplate helps you to install the sensor
according to the flow direction (direction of medium flow through the piping).
Vortex meters require a fully developed flow profile as a prerequisite for correct volume
flow measurement. Therefore, please note the following:
Orientation Compact version Remote version
A Vertical orientation
A0015545
B Horizontal orientation, transmitter head up
A0015589
C Horizontal orientation, transmitter head down
A0015590
D Horizontal orientation, transmitter head at side
A0015592
1)
2) 3)
4) 5)
4)
A0015543
1) In the case of liquids, there should be upward flow in vertical pipes to avoid partial pipe filling (Fig. A).
Disruption in flow measurement! In the case of vertical orientation and downward flowing liquid, the pipe
always needs to be completely filled to ensure correct liquid flow measurement.
2) Danger of electronics overheating! If the fluid temperature is ≥ 200 °C (392 °F) orientation B is not
permitted for the wafer version (Prowirl D) with nominal diameters DN 100 (4") and DN 150 (6").
3) In the case of hot media (e.g. steam or fluid temperature (TM) ≥ 200 °C (392 °F): orientation C or D
4) In the case of very cold media (e.g. liquid nitrogen): orientation B or D
5) For "wet steam detection/measurement" option: orientation C
Endress+Hauser 19
Installation Proline Prowirl C 200 HART
A
L
Minimum spacing and cable length
A0019211
A Minimum spacing in all directions
L Required cable length
The following dimensions must be observed to guarantee problem-free access to the device
for service purposes:
• A =100 mm (3.94 in)
• L = L + 150 mm (5.91 in)
Rotating the electronics housing and the display
The electronics housing can be rotated continuously by 360 °° on the housing support. The
display unit can be rotated in 45 ° stages. This means you can read the display comfortably
from all directions.
Inlet and outlet runs
To attain the specified level of accuracy of the measuring device, the inlet and outlet runs
mentioned below must be maintained at the very minimum.
20 Endress+Hauser
Proline Prowirl C 200 HART Installation
15 × DN
5 × DN
1
3
25 × DN
5 × DN
40 × DN
5 × DN
4
2
20 × DN
5 × DN
5
20 × DN
5 × DN
6
17 × DN + 8 × h
5 × DN
h
7
50 × DN
5 × DN
9
40 × DN
5 × DN
8
5 × DN
DN 25 (1"):≤
DN 40 (1½"):≥
PT
TT
3...5 x DN
4...8 x DN
6 Minimum inlet and outlet runs with various flow obstructions
h Difference in expansion
1 Reduction by one nominal diameter size
2 Single elbow (90° elbow)
3 Double elbow (2 × 90° elbows, opposite)
4 Double elbow 3D (2 × 90° elbows, opposite, not on one plane)
5 T-piece
6 Expansion
7 Control valve
8 Two measuring devices in a row where DN ≤ 25 (1"): directly flange on flange
9 Two measuring devices in a row where DN ≥ 40 (1½"): for spacing, see graphic
Outlet runs when installing external devices
If installing an external device, observe the specified distance.
A0019189
Endress+Hauser 21
PT Pressure transmitter
TT Temperature transmitter
A0019205
Installation Proline Prowirl C 200 HART
Installation dimensions
For the dimensions and installation lengths of the device, see the "Technical
Information" document, "Mechanical construction" section
6.1.2 Requirements from environment and process
Ambient temperature range
Compact version
Measuring device Non-Ex: –40 to +80 °C (–40 to +176 °F)
Ex i: –40 to +70 °C (–40 to +158 °F)
EEx d/XP version: –40 to +60 °C (–40 to +140 °F)
ATEX II1/2G Ex d, Ex ia: –40 to +60 °C (–40 to +140 °F)
Local display –20 to +70 °C (–4 to +158 °F)
1) Additionally available as order code for "Test, certificate", option JN "Transmitter ambient temperature –50
°C (–58 °F)".
1)
1)
1)
1)
1)
Remote version
Transmitter Non-Ex: –40 to +80 °C (–40 to +176 °F)
Ex i: –40 to +80 °C (–40 to +176 °F)
Ex d: –40 to +60 °C (–40 to +140 °F)
ATEX II1/2G Ex d, Ex ia: –40 to +60 °C (–40 to +140 °F)
Sensor Non-Ex: –40 to +85 °C (–40 to +185 °F)
Ex i: –40 to +85 °C (–40 to +185 °F)
Ex d: –40 to +85 °C (–40 to +185 °F)
ATEX II1/2G Ex d, Ex ia: –40 to +85 °C (–40 to +185 °F)
Local display –20 to +70 °C (–4 to +158 °F)
1) Additionally available as order code for "Test, certificate", option JN "Transmitter ambient temperature –50
°C (–58 °F)".
If operating outdoors:
‣
1)
1)
1)
1)
1)
1)
1)
1)
1)
Avoid direct sunlight, particularly in warm climatic regions.
Thermal insulation
For optimum temperature measurement and mass calculation, heat transfer at the sensor
must be avoided for some fluids. This can be ensured by installing thermal insulation. A
wide range of materials can be used for the required insulation.
This applies for:
• Compact version
• Remote sensor version
The maximum insulation height permitted is illustrated in the diagram:
22 Endress+Hauser
Proline Prowirl C 200 HART Installation
1
A0019212
1 Maximum insulation height
When insulating, ensure that a sufficiently large area of the housing support remains
‣
exposed.
The uncovered part serves as a radiator and protects the electronics from overheating and
excessive cooling.
NOTICE
Electronics overheating on account of thermal insulation!
Observe the maximum permitted insulation height of the transmitter neck so that the
‣
transmitter head and/or the connection housing of the remote version is completely
free.
Observe information on the permissible temperature ranges .
‣
Note that a certain orientation might be required, depending on the fluid temperature
‣
→ 19.
Vibrations
The correct operation of the measuring system is not affected by plant vibrations up to 1 g,
10 to 500 Hz. Therefore no special measures are needed to secure the sensors.
6.1.3 Special mounting instructions
Inspection kit
The inspection kit contains the necessary parts for the annual visual inspection of the
primary measurement element (bluff body) in accordance with ERCB Dir. 017.
Consists of:
• 2 inspection centering sleeves
• 8 screws
• 2 inspection seals
• 2 inspection covers
The centering sleeve supports the user by centering the calipers in the inspection ports.
This makes it easier to measure the distance from the sealing surface to the bluff body. In
addition, the kit also contains screws, seals and covers for the inspection ports.
An inspection kit can be ordered separately (see the "Accessories" section → 160).
Installation for delta heat measurements
Order code for "Sensor version", option 3 "Mass flow (integrated temperature measurement)"
Endress+Hauser 23
Installation Proline Prowirl C 200 HART
Q
1
2
3
The second temperature measurement is taken using a separate temperature sensor. The
measuring device reads in this value via a communication interface.
• In the case of saturated steam delta heat measurements, the Prowirl 200 must be
installed on the steam side.
• In the case of water delta heat measurements, the Prowirl 200 can be installed on the
cold or warm side.
In the case of saturated steam delta heat measurements, the value 0 bar abs. must be
set in the Fixed process pressure parameter (→ 71) in order for the measuring
device to calculate on the saturated steam curve. The current input can then be used
to read in the temperature.
A0019209
7 Layout for delta heat measurement of saturated steam and water
1 Prowirl
2 Temperature sensor
3 Heat exchanger
Q Heat flow
Weather protection cover
Observe the following minimum head clearance: 222 mm (8.74 in)
For information on the weather protection cover, see → 159
6.2 Mounting the measuring device
6.2.1 Required tools
For transmitter
• For turning the transmitter housing: Open-ended wrench8 mm
• For opening the securing clamps: Allen key3 mm
For sensor
For flanges and other process connections: Corresponding mounting tools
6.2.2 Preparing the measuring device
1. Remove all remaining transport packaging.
24 Endress+Hauser
Proline Prowirl C 200 HART Installation
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.
6.2.3 Mounting the sensor
WARNING
L
Danger due to improper process sealing!
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
‣
process connections and piping.
Ensure that the gaskets are clean and undamaged.
‣
Install the gaskets correctly.
‣
1. Ensure that the direction of the arrow on the sensor matches the flow direction of
the medium.
2. To ensure compliance with device specifications, install the measuring device
between the pipe flanges in a way that it is centered in the measurement section.
3. Install the measuring device or turn the transmitter housing so that the cable entries
do not point upwards.
6.2.4 Mounting the transmitter of the remote version
CAUTION
L
Ambient temperature too high!
Danger of electronics overheating and housing deformation.
Do not exceed the permitted maximum ambient temperature .
‣
If operating outdoors: Avoid direct sunlight and exposure to weathering, particularly in
‣
warm climatic regions.
CAUTION
L
Excessive force can damage the housing!
Avoid excessive mechanical stress.
‣
The transmitter of the remote version can be mounted in the following ways:
• Wall mounting
• Pipe mounting
A0013964
Endress+Hauser 25
Installation Proline Prowirl C 200 HART
80 (3.15)
80 (3.15)
19 (0.6)
! 8.6 (0.39)
M 8
! 20…70
(! 0.79 to 2.75)
1
4 x
SW 13
Wall mounting
A0019864
8 Engineering unit mm (in)
1. Drill the holes.
2. Insert wall plugs into the drilled holes.
3. Screw in the securing screws slightly at first.
4. Fit the transmitter housing over the securing screws and mount in place.
5. Tighten the securing screws.
Post mounting
A0019862
9 Engineering unit mm (in)
1 Post retainer kit for post mounting
6.2.5 Turning the transmitter housing
To provide easier access to the connection compartment or display module, the transmitter
housing can be turned.
26 Endress+Hauser
Proline Prowirl C 200 HART Installation
max.350°
8mm
8mm
+
E
–
1
3mm
A0013713
1. Release the fixing screw.
2. Turn the housing to the desired position.
3. Firmly tighten the securing screw.
6.2.6 Turning the display module
The display module can be turned to optimize display readability and operability.
1. Loosen the securing clamp of the electronics compartment cover using an Allen key.
2. Unscrew cover of the electronics compartment from the transmitter housing.
3. Optional: pull out the display module with a gentle rotational movement.
4. Rotate the display module into the desired position: Max. 8 × 45° in each direction.
5. Without display module pulled out:
Allow display module to engage at desired position.
6. With display module pulled out:
Feed the cable into the gap between the housing and main electronics module and
plug the display module into the electronics compartment until it engages.
7. Reverse the removal procedure to reassemble the transmitter.
A0013905
6.3 Post-installation check
Is the device undamaged (visual inspection)?
Endress+Hauser 27
Installation Proline Prowirl C 200 HART
Does the measuring device conform to the measuring point specifications?
For example:
• Process temperature
• Process pressure (refer to the section on "Pressure-temperature ratings" in the "Technical
Information" document )
• Ambient temperature
• Measuring range → 167
Has the correct orientation for the sensor been selected → 19?
• According to sensor type
• According to medium temperature
• According to medium properties (outgassing, with entrained solids)
Does the arrow on the sensor nameplate match the direction of flow of the fluid through the
piping → 19?
Are the measuring point identification and labeling correct (visual inspection)?
Is the device adequately protected from precipitation and direct sunlight?
Are the securing screw and securing clamp tightened securely?
28 Endress+Hauser
Proline Prowirl C 200 HART Electrical connection
7 Electrical connection
The measuring device does not have an internal circuit breaker. For this reason,
assign the measuring device a switch or power-circuit breaker so that the power
supply line can be easily disconnected from the mains.
7.1 Connection conditions
7.1.1 Required tools
• For cable entries: Use corresponding tools
• For securing clamp: Allen key 3 mm
• Wire stripper
• When using stranded cables: crimping tool for ferrule
• For removing cables from terminal: flat blade screwdriver ≤3 mm (0.12 in)
7.1.2 Connecting cable requirements
The connecting cables provided by the customer must fulfill the following requirements.
Electrical safety
In accordance with applicable federal/national regulations.
Permitted temperature range
• –40 °C (–40 °F) to +80 °C (+176 °F)
• Minimum requirement: cable temperature range ≥ ambient temperature +20 K
Signal cable
Current output
• For 4-20 mA: standard installation cable is sufficient.
• For 4-20 mA HART: Shielded cable recommended. Observe grounding concept of the
plant.
Pulse/frequency/switch output
Standard installation cable is sufficient.
Current input
Standard installation cable is sufficient.
Connecting cable for remote version
Connecting cable (standard)
Standard cable
Flame resistance According to DIN EN 60332-1-2
Oil-resistance According to DIN EN 60811-2-1
Shielding Galvanized copper-braid, opt. density approx. 85%
Cable length 5 m (16 ft), 10 m (32 ft), 20 m (65 ft), 30 m (98 ft)
Operating temperature When mounted in a fixed position: –50 to +105 °C (–58 to +221 °F); when cable
2 × 2 × 0.34 mm2 (22 AWG) PVC cable with common shield (2 pairs, pairstranded)
can move freely: –25 to +105 °C (–13 to +221 °F)
Endress+Hauser 29
Electrical connection Proline Prowirl C 200 HART
Connecting cable (reinforced)
Cable, reinforced
Flame resistance According to DIN EN 60332-1-2
Oil-resistance According to DIN EN 60811-2-1
Shielding Galvanized copper-braid, opt. density approx. 85%
Strain relief and
reinforcement
Cable length 5 m (16 ft), 10 m (32 ft), 20 m (65 ft), 30 m (98 ft)
Operating temperature When mounted in a fixed position: –50 to +105 °C (–58 to +221 °F); when cable
2 × 2 × 0.34 mm2 (22 AWG) PVC cable with common shield (2 pairs, pairstranded) and additional steel-wire braided sheath
Steel-wire braid, galvanized
can move freely: –25 to +105 °C (–13 to +221 °F)
Cable diameter
• Cable glands supplied:
M20 × 1.5 with cable 6 to 12 mm (0.24 to 0.47 in)
• Plug-in spring terminals for device version without integrated overvoltage protection:
wire cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG)
• Screw terminals for device version with integrated overvoltage protection: wire crosssections 0.2 to 2.5 mm2 (24 to 14 AWG)
30 Endress+Hauser
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