Endress+Hauser C 100 Operating Manual
BA01188D/06/EN/02.14
71254046
Valid as of version
01.00.zz (Device firmware)
Products Solutions Services
Operating Instructions
Proline Cubemass C 100
HART
Coriolis flowmeter
Proline Cubemass C 100 HART
• Make sure the document is stored in a safe place such that it is always available when
working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section
carefully, as well as all other safety instructions in the document that are specific to
working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser Sales Center will supply you with current information and updates to
these Instructions.
2 Endress+Hauser
Proline Cubemass C 100 HART Table of contents
Table of contents
1 Document information .............. 5
1.1 Document function ..................... 5
1.2 Symbols used .......................... 5
1.2.1 Safety symbols .................. 5
1.2.2 Electrical symbols ................ 5
1.2.3 Tool symbols .................... 6
1.2.4 Symbols for certain types of
information .................... 6
1.2.5 Symbols in graphics ............... 6
1.3 Documentation ........................ 7
1.3.1 Standard documentation ........... 7
1.3.2 Supplementary device-dependent
documentation .................. 7
1.4 Registered trademarks ................... 7
2 Basic safety instructions ............ 8
2.1 Requirements for the personnel ............ 8
2.2 Designated use ........................ 8
2.3 Workplace safety ....................... 9
2.4 Operational safety ...................... 9
2.5 Product safety ......................... 9
2.6 IT security ........................... 10
3 Product description ................ 11
3.1 Product design ........................ 11
3.1.1 Device version with HART
communication type ............. 11
4 Incoming acceptance and product
identification ..................... 12
4.1 Incoming acceptance ................... 12
4.2 Product identification ................... 12
4.2.1 Transmitter nameplate ........... 13
4.2.2 Sensor nameplate ............... 14
4.2.3 Symbols on measuring device ...... 15
5 Storage and transport ............. 16
5.1 Storage conditions ..................... 16
5.2 Transporting the product ................ 16
5.3 Packaging disposal ..................... 17
6 Installation ....................... 18
6.1 Installation conditions .................. 18
6.1.1 Mounting position ............... 18
6.1.2 Requirements from environment and
process ....................... 20
6.1.3 Special mounting instructions ...... 22
6.2 Mounting the measuring device ........... 24
6.2.1 Required tools .................. 24
6.2.2 Preparing the measuring device ..... 25
6.2.3 Mounting the measuring device ..... 25
6.3 Post-installation check .................. 25
7 Electrical connection .............. 26
7.1 Connection conditions .................. 26
7.1.1 Required tools .................. 26
7.1.2 Requirements for connecting cable ... 26
7.1.3 Terminal assignment ............. 27
7.1.4 Pin assignment, device plug ........ 28
7.1.5 Preparing the measuring device ..... 28
7.2 Connecting the measuring device .......... 28
7.2.1 Connecting the transmitter ........ 28
7.3 Special connection instructions ............ 30
7.3.1 Connection examples ............. 30
7.4 Ensuring the degree of protection .......... 30
7.5 Post-connection check .................. 30
8 Operation options ................. 32
8.1 Overview of operation options ............ 32
8.2 Structure and function of the operating
menu .............................. 33
8.2.1 Structure of the operating menu .... 33
8.2.2 Operating philosophy ............ 34
8.3 Access to the operating menu via the Web
browser ............................. 34
8.3.1 Function range ................. 34
8.3.2 Prerequisites ................... 35
8.3.3 Establishing a connection ......... 35
8.3.4 Logging on .................... 36
8.3.5 User interface .................. 36
8.3.6 Disabling the Web server .......... 37
8.3.7 Logging out .................... 38
8.4 Access to the operating menu via the
operating tool ........................ 38
8.4.1 Connecting the operating tool ...... 38
8.4.2 Field Xpert SFX350, SFX370 ....... 39
8.4.3 FieldCare ..................... 39
8.4.4 AMS Device Manager ............ 41
8.4.5 SIMATIC PDM .................. 41
8.4.6 Field Communicator 475 .......... 42
9 System integration ................ 43
9.1 Overview of device description files ......... 43
9.1.1 Current version data for the device ... 43
9.1.2 Operating tools ................. 43
9.2 Measured variables via HART protocol ...... 43
9.3 Other settings ........................ 45
9.3.1 Burst mode functionality in
accordance with HART 7
Specification ................... 45
10 Commissioning .................... 48
10.1 Function check ....................... 48
Endress+Hauser 3
Table of contents Proline Cubemass C 100 HART
10.2 Configuring the measuring device .......... 48
10.2.1 Defining the tag name ............ 48
10.2.2 Setting the system units .......... 48
10.2.3 Selecting and setting the medium ... 51
10.2.4 Configuring the current output ..... 52
10.2.5 Configuring the pulse/frequency/
switch output .................. 54
10.2.6 Configuring the local display ....... 58
10.2.7 Configuring the HART input ....... 59
10.2.8 Configuring the output
conditioning ................... 60
10.2.9 Configuring the low flow cut off ..... 63
10.2.10 Configuring the partial filled pipe
detection ..................... 64
10.3 Advanced settings ..................... 65
10.3.1 Calculated values ................ 65
10.3.2 Carrying out a sensor adjustment .... 66
10.3.3 Configuring the totalizer .......... 67
10.3.4 Carrying out additional display
configurations .................. 68
10.4 Simulation ........................... 70
10.5 Protecting settings from unauthorized
access .............................. 72
10.5.1 Write protection via access code ..... 72
10.5.2 Write protection via write protection
switch ........................ 73
11 Operation ......................... 74
11.1 Reading device locking status ............. 74
11.2 Reading measured values ................ 74
11.2.1 Process variables ................ 74
11.2.2 Totalizer ...................... 75
11.2.3 Output values .................. 75
11.3 Adapting the measuring device to the process
conditions ........................... 76
11.4 Performing a totalizer reset .............. 76
12 Diagnostics and troubleshooting ... 78
12.1 General troubleshooting ................. 78
12.2 Diagnostic information via light emitting
diodes .............................. 79
12.2.1 Transmitter .................... 79
12.3 Diagnostic information in FieldCare ........ 79
12.3.1 Diagnostic options ............... 79
12.3.2 Calling up remedy information ...... 80
12.4 Adapting the diagnostic information ....... 81
12.4.1 Adapting the diagnostic behavior .... 81
12.4.2 Adapting the status signal ......... 81
12.5 Overview of diagnostic information ........ 82
12.6 Pending diagnostic events ............... 84
12.7 Diagnostic list ........................ 85
12.8 Event logbook ........................ 85
12.8.1 Event history ................... 85
12.8.2 Filtering the event logbook ........ 86
12.8.3 Overview of information events ..... 86
12.9 Resetting the measuring device ........... 87
12.10 Device information .................... 87
12.11 Firmware history ...................... 89
13 Maintenance ...................... 91
13.1 Maintenance tasks ..................... 91
13.1.1 Exterior cleaning ................ 91
13.1.2 Interior cleaning ................ 91
13.2 Measuring and test equipment ............ 91
13.3 Endress+Hauser services ................ 91
14 Repair ............................ 92
14.1 General notes ........................ 92
14.2 Spare parts .......................... 92
14.3 Endress+Hauser services ................ 92
14.4 Return .............................. 92
14.5 Disposal ............................ 92
14.5.1 Removing the measuring device ..... 92
14.5.2 Disposing of the measuring device ... 93
15 Accessories ....................... 94
15.1 Communication-specific accessories ........ 94
15.2 Service-specific accessories ............... 94
15.3 System components .................... 95
16 Technical data .................... 96
16.1 Application .......................... 96
16.2 Function and system design .............. 96
16.3 Input ............................... 96
16.4 Output ............................. 97
16.5 Power supply ......................... 99
16.6 Performance characteristics ............. 100
16.7 Installation ......................... 104
16.8 Environment ........................ 104
16.9 Process ............................ 105
16.10 Mechanical construction ............... 107
16.11 Operability ......................... 109
16.12 Certificates and approvals .............. 111
16.13 Application packages .................. 112
16.14 Accessories ......................... 113
16.15 Documentation ...................... 113
17 Appendix ........................ 115
17.1 Overview of the operating menu .......... 115
17.1.1 Main menu ................... 115
17.1.2 "Operation" menu ............... 115
17.1.3 "Setup" menu .................. 115
17.1.4 "Diagnostics" menu .............. 120
17.1.5 "Expert" menu ................. 123
Index ................................. 138
4 Endress+Hauser
Proline Cubemass C 100 HART Document information
DANGER
WARNING
CAUTION
NOTICE
1 Document information
1.1 Document function
These Operating Instructions contain all the information that is required in various phases
of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to
troubleshooting, maintenance and disposal.
1.2 Symbols used
1.2.1 Safety symbols
Symbol Meaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.2.2 Electrical symbols
Symbol Meaning
Direct current
A terminal to which DC voltage is applied or through which direct current flows.
Alternating current
A terminal to which alternating voltage is applied or through which alternating current flows.
Direct current and alternating current
• A terminal to which alternating voltage or DC voltage is applied.
• A terminal through which alternating current or direct current flows.
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a grounding
system.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
Equipotential connection
A connection that has to be connected to the plant grounding system: This may be a potential
equalization line or a star grounding system depending on national or company codes of practice.
Endress+Hauser 5
Document information Proline Cubemass C 100 HART
,…,
,…,
-
.
1.2.3 Tool symbols
Symbol Meaning
Allen key
Open-ended wrench
1.2.4 Symbols for certain types of information
Symbol Meaning
Permitted
Indicates procedures, processes or actions that are permitted.
Preferred
Indicates procedures, processes or actions that are preferred.
Forbidden
Indicates procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation
Refers to the corresponding device documentation.
Reference to page
Refers to the corresponding page number.
Reference to graphic
Refers to the corresponding graphic number and page number.
Series of steps
Result of a sequence of actions
Help in the event of a problem
Visual inspection
1.2.5 Symbols in graphics
Symbol Meaning
1, 2, 3,... Item numbers
Series of steps
A, B, C, ... Views
A-A, B-B, C-C, ... Sections
Flow direction
Hazardous area
Indicates a hazardous area.
Safe area (non-hazardous area)
Indicates the non-hazardous area.
6 Endress+Hauser
Proline Cubemass C 100 HART Document information
1.3 Documentation
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The CD-ROM provided for the device (depending on the device version, the CD-ROM
might not be part of the delivery!)
• The W@M Device Viewer : Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate
or scan the 2-D matrix code (QR code) on the nameplate.
For a detailed list of the individual documents along with the documentation code
(→ 113)
1.3.1 Standard documentation
Document type Purpose and content of the document
Technical Information Planning aid for your device
The document contains all the technical data on the device and provides
an overview of the accessories and other products that can be ordered for
the device.
Brief Operating Instructions Guide that takes you quickly to the 1st measured value
The Brief Operating Instructions contain all the essential information
from incoming acceptance to initial commissioning.
1.3.2 Supplementary device-dependent documentation
Additional documents are supplied depending on the device version ordered: Always
comply strictly with the instructions in the supplementary documentation. The
supplementary documentation is an integral part of the device documentation.
1.4 Registered trademarks
®
HART
Registered trademark of the HART Communication Foundation, Austin, USA
Microsoft
Registered trademark of the Microsoft Corporation, Redmond, Washington, USA
TRI-CLAMP
Registered trademark of Ladish & Co., Inc., Kenosha, USA
Applicator®, FieldCare®, Field XpertTM, HistoROM®, Heartbeat Technology
Registered or registration-pending trademarks of the Endress+Hauser Group
®
®
TM
Endress+Hauser 7
Basic safety instructions Proline Cubemass C 100 HART
2 Basic safety instructions
2.1 Requirements for the personnel
The personnel for installation, commissioning, diagnostics and maintenance must fulfill
the following requirements:
Trained, qualified specialists must have a relevant qualification for this specific function
‣
and task
Are authorized by the plant owner/operator
‣
Are familiar with federal/national regulations
‣
Before beginning work, the specialist staff must have read and understood the
‣
instructions in the Operating Instructions and supplementary documentation as well as
in the certificates (depending on the application)
Following instructions and basic conditions
‣
The operating personnel must fulfill the following requirements:
Being instructed and authorized according to the requirements of the task by the
‣
facility's owner-operator
Following the instructions in these Operating Instructions
‣
2.2 Designated use
Application and media
The measuring device described in these Instructions is intended only for flow
measurement of liquids and gases.
Depending on the version ordered, the measuring device can also measure potentially
explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or in applications
where there is an increased risk due to process pressure, are labeled accordingly on the
nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
Only use the measuring device in full compliance with the data on the nameplate and
‣
the general conditions listed in the Operating Instructions and supplementary
documentation.
Based on the nameplate, check whether the ordered device is permitted for the
‣
intended use in the hazardous area (e.g. explosion protection, pressure vessel safety).
Use the measuring device only for media against which the process-wetted materials
‣
are adequately resistant.
If the measuring device is not operated at atmospheric temperature, compliance with
‣
the relevant basic conditions specified in the associated device documentation is
absolutely essential: "Documentation" section (→ 7).
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage
caused by improper or non-designated use.
WARNING
!
Danger of breakage of the measuring tube due to corrosive or abrasive fluids.
Housing breakage due to mechanical overload possible!
Verify the compatibility of the process fluid with the measuring tube material.
‣
Ensure the resistance of all fluid-wetted materials in the process.
‣
Observe the specified pressure and temperature range.
‣
Verification for borderline cases:
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
‣
in verifying the corrosion resistance of fluid-wetted materials, but does not accept any
8 Endress+Hauser
Proline Cubemass C 100 HART Basic safety instructions
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.
Residual risks
WARNING
!
Danger of housing breaking due to measuring tube breakage!
In the event of a measuring tube breakage for a device version without rupture disk it is
‣
possible for the pressure loading capacity of the sensor housing to be exceeded. This
can lead to rupture or failure of the sensor housing.
The external surface temperature of the housing can increase by max. 20 K due to the
power consumption of the electronic components. Hot process fluids passing through the
measuring device will further increase the surface temperature of the housing. The surface
of the sensor, in particular, can reach temperatures which are close to the fluid
temperature.
Possible burn hazard due to fluid temperatures!
For elevated fluid temperature, ensure protection against contact to prevent burns.
‣
2.3 Workplace safety
For work on and with the device:
Wear the required personal protective equipment according to federal/national
‣
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
‣
If working on and with the device with wet hands:
It is recommended to wear gloves on account of the higher risk of electric shock.
‣
2.4 Operational safety
Risk of injury.
Operate the device in proper technical condition and fail-safe condition only.
‣
The operator is responsible for interference-free operation of the device.
‣
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers.
If, despite this, modifications are required, consult with Endress+Hauser.
‣
Repair
To ensure continued operational safety and reliability,
Carry out repairs on the device only if they are expressly permitted.
‣
Observe federal/national regulations pertaining to repair of an electrical device.
‣
Use original spare parts and accessories from Endress+Hauser only.
‣
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EC
directives listed in the device-specific EC Declaration of Conformity. Endress+Hauser
confirms this by affixing the CE mark to the device.
Endress+Hauser 9
Basic safety instructions Proline Cubemass C 100 HART
2.6 IT security
We only provide a warranty if the device is installed and used as described in the
Operating Instructions. The device is equipped with security mechanisms to protect it
against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.
10 Endress+Hauser
Proline Cubemass C 100 HART Product description
3
2
1
4
5
6
7
3 Product description
3.1 Product design
3.1.1 Device version with HART communication type
A0023153
1 Important components of a measuring device
1 Sensor
2 Transmitter housing
3 Main electronics module
4 Transmitter housing cover
5 Transmitter housing cover (version for optional onsite display)
6 Onsite display (optional)
7 Main electronics module (with bracket for optional onsite display)
Endress+Hauser 11
Incoming acceptance and product identification Proline Cubemass C 100 HART
1
+
2
1
+
2
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
Are the order codes on the
delivery note (1) and the
product sticker (2)
identical?
Are the goods undamaged?
Do the nameplate data
match the ordering
information on the delivery
note?
Is the CD-ROM with the
Technical Documentation
(depends on device
version) and documents
present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery! In
such cases, the technical documentation is available via the Internet or via the
Endress+Hauser Operations App, see the "Product identification" section
(→ 13).
4.2 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is
displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App
or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser
Operations App: all the information for the measuring device is displayed.
12 Endress+Hauser
Proline Cubemass C 100 HART Incoming acceptance and product identification
i
1
2
3
4
5
6
7
8
9
101112
Order code:
Ext. ord. cd.:
Ser. no.:
13
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The chapters "Additional standard documentation on the device" (→ 7) and
"Supplementary device-dependent documentation" (→ 7)
• The W@M Device Viewer: Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or
scan the 2-D matrix code (QR code) on the nameplate.
4.2.1 Transmitter nameplate
2 Example of a transmitter nameplate
1 Manufacturing location
2 Name of the transmitter
3 Order code
4 Serial number
5 Extended order code
6 Electrical connection data, e.g. available inputs and outputs, supply voltage
7 Permitted ambient temperature range (Ta)
8 Degree of protection
9 2-D matrix code
10 Document number of safety-related supplementary documentation (→ 113)
11 Manufacturing date: year-month
12 CE mark, C-Tick
13 Firmware version (FW)
A0017520
Endress+Hauser 13
Incoming acceptance and product identification Proline Cubemass C 100 HART
Date:
Size:
Material:
Tm:
Patents
i
Ptest =
i
Order code:
Ext. ord. cd.:
Ser. no.:
322541-0000
0044
11
1
2
3 4 5
6 7
12
8
9
13 14 15
16
17
19
18
10
4.2.2 Sensor nameplate
A0013907
3 Example of a sensor nameplate
1 Manufacturing location
2 Name of the sensor
3 Order code
4 Serial number (Ser. no.)
5 Extended order code (Ext. ord. cd.)
6 Nominal diameter of sensor
7 Test pressure of the sensor
8 Flange nominal diameter/nominal pressure
9 Material of measuring tube and manifold
10 Fluid temperature range
11 CE mark, C-Tick
12 Additional information on version: certificates, approvals
13 Manufacturing date: year-month
14 Flow direction
15 2-D matrix code
16 Degree of protection
17 Approval information for explosion protection and Pressure Equipment Directive
18 Permitted ambient temperature (Ta)
19 Document number of safety-related supplementary documentation (→ 113)
Order code
The measuring device is reordered using the order code.
Extended order code
• The device type (product root) and basic specifications (mandatory features) are
always listed.
• Of the optional specifications (optional features), only the safety and approvalrelated specifications are listed (e.g. LA). If other optional specifications are also
ordered, these are indicated collectively using the # placeholder symbol (e.g. #LA#).
• If the ordered optional specifications do not include any safety and approval-related
specifications, they are indicated by the + placeholder symbol (e.g. XXXXXX-ABCDE
+).
14 Endress+Hauser
Proline Cubemass C 100 HART Incoming acceptance and product identification
4.2.3 Symbols on measuring device
Symbol Meaning
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious
or fatal injury.
Reference to documentation
Refers to the corresponding device documentation.
A0011194
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
A0011199
Endress+Hauser 15
Storage and transport Proline Cubemass C 100 HART
5 Storage and transport
5.1 Storage conditions
Observe the following notes for storage:
• Store in the original packaging to ensure protection from shock.
• Do not remove protective covers or protective caps installed on process connections.
They prevent mechanical damage to the sealing surfaces and fouling in the measuring
tube.
• Protect from direct sunlight to avoid unacceptably high surface temperatures.
• Storage temperature: –40 to +80 °C (–40 to +176 °F), preferable for +20 °C (+68 °F)
• Store in a dry and dust-free place.
• Do not store outdoors.
5.2 Transporting the product
WARNING
!
Center of gravity of the measuring device is higher than the suspension points of the
webbing slings.
Risk of injury if the measuring device slips.
Secure the measuring device from rotating or slipping.
‣
Observe the weight specified on the packaging (stick-on label).
‣
Observe the transport instructions on the stick-on label on the electronics compartment
‣
cover.
Observe the following notes during transport:
• Transport the measuring device to the measuring point in the original packaging.
• Lifting gear
– Webbing slings: Do not use chains, as they could damage the housing.
– For wood crates, the floor structure enables these to be loaded lengthwise or broadside
using a forklift.
• For measuring device > DN 40 (1½ in): lift the measuring device using the webbing
slings at the process connections; do not lift at the transmitter housing.
• Do not remove protective covers or protective caps installed on process connections.
They prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
A0015606
16 Endress+Hauser
Proline Cubemass C 100 HART Storage and transport
5.3 Packaging disposal
All packaging materials are environmentally friendly and 100% recyclable:
• Measuring device secondary packaging: polymer stretch film that conforms to EC
Directive 2002/95/EC (RoHS).
• Packaging:
– Wood crate, treated in accordance with ISPM 15 standard, which is confirmed by the
affixed IPPC logo.
or
– Carton in accordance with European Packaging Directive 94/62EC; recyclability is
confirmed by the affixed RESY symbol.
• Seaworthy packaging (optional): Wood crate, treated in accordance with ISPM 15
standard, which is confirmed by the affixed IPPC logo.
• Carrying and mounting hardware:
– Disposable plastic pallet
– Plastic straps
– Plastic adhesive strips
• Dunnage: Paper cushion
Endress+Hauser 17
Installation Proline Cubemass C 100 HART
1
2
3
4
5
6 Installation
6.1 Installation conditions
No special measures such as supports are necessary. External forces are absorbed by the
construction of the device.
6.1.1 Mounting position
Mounting location
To prevent measuring errors arising from accumulation of gas bubbles in the measuring
tube, avoid the following mounting locations in the pipe:
• Highest point of a pipeline.
• Directly upstream of a free pipe outlet in a down pipe.
A0023344
Installation in down pipes
However, the following installation suggestion allows for installation in an open vertical
pipeline. Pipe restrictions or the use of an orifice with a smaller cross-section than the
nominal diameter prevent the sensor running empty while measurement is in progress.
4 Installation in a down pipe (e.g. for batching applications)
1 Supply tank
2 Sensor
3 Orifice plate, pipe restriction
4 Valve
5 Batching tank
A0015596
18 Endress+Hauser
Proline Cubemass C 100 HART Installation
DN Ø orifice plate, pipe restriction
[mm] [in] [mm] [in]
1 ¹⁄₂₄ 0.8 0.03
2 ¹⁄₁₂ 1.5 0.06
4 ¹⁄₈ 3.0 0.12
6 ¹⁄₄ 5.0 0.20
Orientation
The direction of the arrow on the sensor nameplate helps you to install the sensor
according to the flow direction (direction of medium flow through the piping).
Orientation Recommendation
A Vertical orientation
A0015591
B Horizontal orientation, transmitter
head up
1)
Exception:
A0015589
C Horizontal orientation, transmitter
head down
A0015590
2)
Exception:
D Horizontal orientation, transmitter
head at side
A0015592
1) Applications with low process temperatures may reduce the ambient temperature. To maintain the
minimum ambient temperature for the transmitter, this orientation is recommended.
2) Applications with high process temperatures may increase the ambient temperature. To maintain the
maximum ambient temperature for the transmitter, this orientation is recommended.
Inlet and outlet runs
No special precautions need to be taken for fittings which create turbulence, such as
valves, elbows or T-pieces, as long as no cavitation occurs (→ 20).
A0015597 A0015598
Installation dimensions
For the dimensions and installation lengths of the device, see the "Technical
Information" document, "Mechanical construction" section
Endress+Hauser 19
Installation Proline Cubemass C 100 HART
6.1.2 Requirements from environment and process
Ambient temperature range
Measuring device Non-Ex –40 to +60 °C (–40 to +140 °F)
Ex na, NI version –40 to +60 °C (–40 to +140 °F)
Ex ia, IS version • –40 to +60 °C (–40 to +140 °F)
• –50 to +60 °C (–58 to +140 °F) (Order code for "Test, certificate",
option JM
Local display –20 to +60 °C (–4 to +140 °F)
The readability of the display may be impaired at temperatures outside
the temperature range.
If operating outdoors:
‣
Avoid direct sunlight, particularly in warm climatic regions.
System pressure
It is important that cavitation does not occur, or that gases entrained in the liquids do not
outgas.
Cavitation is caused if the pressure drops below the vapor pressure:
• In liquids that have a low boiling point (e.g. hydrocarbons, solvents, liquefied gases)
• In suction lines
Ensure the system pressure is sufficiently high to prevent cavitation and outgassing.
‣
For this reason, the following mounting locations are recommended:
• At the lowest point in a vertical pipe
• Downstream from pumps (no danger of vacuum)
A0015594
Thermal insulation
In the case of some fluids, it is important that the heat radiated from the sensor to the
transmitter is kept to a minimum. A wide range of materials can be used for the required
insulation.
NOTICE
Electronics overheating on account of thermal insulation!
Observe maximum permitted insulation height of the transmitter neck so that the
‣
transmitter head is completely free.
20 Endress+Hauser
Proline Cubemass C 100 HART Installation
t
a
0
10
30
20
40
[mm][in]
80 90 100 110
[°C]
[°F]
200 250 290
0.5
1.0
1.5
0
T
40(104)
T
60(140)
t
120 130 140
T
m
A0019919
a Minimum distance to insulation
t Insulation thickness
The minimum distance between the transmitter housing and the insulation is
10 mm (0.39 in) so that the transmitter head remains completely exposed.
A0023173
5 Recommended insulation thicknesses depending on the medium and ambient temperature
t Insulation thickness
T
m
T
40(104)
T
60(140)
Medium temperature
Insulation thickness with ambient temperature of Ta = 40 °C (104 °F)
Insulation thickness with ambient temperature of Ta = 60 °C (140 °F)
NOTICE
The insulation can also be thicker than the recommended insulation thickness.
Prerequisite:
The temperature at the lower end of the transmitter housing does not exceed
‣
80 °C (176 °F)
Ensure that convection takes place on a sufficiently large scale at the transmitter neck.
‣
Ensure that a sufficiently large area of the housing support remains exposed. The
‣
uncovered part serves as a radiator and protects the electronics from overheating and
excessive cooling.
Heating
NOTICE
Electronics can overheat due to elevated ambient temperature!
Observe maximum permitted ambient temperature for the transmitter (→ 20).
‣
Endress+Hauser 21
Depending on the fluid temperature, take the device orientation requirements into
‣
account .
Installation Proline Cubemass C 100 HART
RUPTURE DISK
i
1
3
2
A B
C
D
Heating options
If a fluid requires that no heat loss should occur at the sensor, users can avail of the
following heating options:
• Electrical heating, e.g. with electric band heaters
• Via pipes carrying hot water or steam
• Via heating jackets
Using an electrical trace heating system
If heating is regulated via phase angle control or pulse packages, magnetic fields can affect
the measured values (= for values that are greater than the values approved by the EN
standard (sine 30 A/m)).
For this reason, the sensor must be magnetically shielded: the housing can be shielded
with tin plates or electric sheets without a privileged direction (e.g. V330-35A).
The sheet must have the following properties:
• Relative magnetic permeability µr ≥ 300
• Plate thickness d ≥ 0.35 mm (d ≥ 0.014 in)
Vibrations
The high oscillation frequency of the measuring tubes ensures that the correct operation of
the measuring system is not influenced by plant vibrations.
6.1.3 Special mounting instructions
Rupture disk
Make sure that the function and operation of the rupture disk is not impeded through the
installation of the device. The position of the rupture disk is indicated by an adhesive label
affixed beside the disk (version with defined medium exit) or by an adhesive label affixed
over the disk (version with undefined medium exit). In the version with the label affixed
over the disk, the sticker is destroyed when the rupture disk is triggered. The disk can
therefore be visually monitored. For additional information that is relevant to the process
(→ 106).
The existing connecting nozzles are not designed for a rinse or pressure monitoring
function.
A0019637
6 Sensor housing with rupture disk for defined medium exit
1 Rupture disk label
2 Rupture disk with 1/2" NPT internal thread with 1" width across flat
3 Transport protection
22 Endress+Hauser
Proline Cubemass C 100 HART Installation
2
1
RUPTURE DISK
i
DN A B C D
[mm] [in] [mm] [in] [mm] [in] [in] [in]
1…6 ½₄ to ¹⁄₄ 33 1.3 Approx.42 Approx.1.65 ½ NPT AF 1
A0019638
7 Sensor housing with rupture disk without defined medium exit
1 Rupture disk label
2 Rupture disk
WARNING
!
Limited functional reliability of the rupture disk.
Danger to persons from escaping fluids!
Do not remove the rupture disk.
‣
When using a rupture disk, do not use a heating jacket.
‣
Make sure that the function and operation of the rupture disk is not impeded through
‣
the installation of the device.
Take precautions to prevent damage and danger to persons if the rupture disk is
‣
actuated.
Observe information on the rupture disk sticker.
‣
Wall mounting
WARNING
!
Incorrect sensor mounting
Risk of injury if measuring tube breaks
The sensor should never be installed in a pipe in a way that it is freely suspended
‣
Using the base plate, mount the sensor directly on the floor, wall or ceiling.
‣
Support the sensor on a securely mounted support base (e.g. angle bracket).
‣
The following mounting versions are recommended for the installation.
Vertical
• Mounted directly on a wall using the base plate, or
• Device supported on an angle bracket mounted on the wall
Endress+Hauser 23
A0019631
Installation Proline Cubemass C 100 HART
2
3
1
8 mm
Horizontal
Device standing on a solid support base
A0019632
Mounting plate
The universal mounting plate can be used to affix or place the unit on a flat surface (order
code for "Accessories", option PA).
A0019768
8 Mounting kit for Cubemass mounting plate
1 1 x Cubemass mounting plate
2 4 x screw M5 x 8
3 4 x grommet
Zero point adjustment
All measuring devices are calibrated in accordance with state-of-the-art technology.
Calibration takes place under reference conditions (→ 100). Therefore, a zero point
adjustment in the field is generally not required.
Experience shows that zero point adjustment is advisable only in special cases:
• To achieve maximum measuring accuracy even with low flow rates
• Under extreme process or operating conditions (e.g. very high process temperatures or
very high-viscosity fluids).
6.2 Mounting the measuring device
6.2.1 Required tools
For sensor
For flanges and other process connections: Corresponding mounting tools
24 Endress+Hauser
Proline Cubemass C 100 HART Installation
6.2.2 Preparing the measuring device
1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.
6.2.3 Mounting the measuring device
WARNING
!
Danger due to improper process sealing!
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
‣
process connections and piping.
Ensure that the gaskets are clean and undamaged.
‣
Install the gaskets correctly.
‣
1. Ensure that the direction of the arrow on the nameplate of the sensor matches the
flow direction of the fluid.
2. Install the measuring device or turn the transmitter housing so that the cable entries
do not point upwards.
6.3 Post-installation check
Is the device undamaged (visual inspection)?
Does the measuring device conform to the measuring point specifications?
For example:
• Process temperature (→ 105)
• Process pressure (refer to the chapter on "Pressure-temperature ratings" of the "Technical
Information" document)
• Ambient temperature (→ 20)
• Measuring range (→ 96)
Has the correct orientation for the sensor been selected ?
• According to sensor type
• According to medium temperature
• According to medium properties (outgassing, with entrained solids)
Does the arrow on the sensor nameplate match the direction of flow of the fluid through the
piping (→ 19)?
Are the measuring point identification and labeling correct (visual inspection)?
Is the device adequately protected from precipitation and direct sunlight?
Are the securing screw and securing clamp tightened securely?
A0013964
Endress+Hauser 25
Electrical connection Proline Cubemass C 100 HART
7 Electrical connection
The measuring device does not have an internal circuit breaker. For this reason,
assign the measuring device a switch or power-circuit breaker so that the power
supply line can be easily disconnected from the mains.
7.1 Connection conditions
7.1.1 Required tools
• For cable entries: Use corresponding tools
• For securing clamp (on aluminum housing): Allen screw3 mm
• For securing screw (for stainless steel housing): open-ended wrench 8 mm
• Wire stripper
• When using stranded cables: crimping tool for ferrule
7.1.2 Requirements for connecting cable
The connecting cables provided by the customer must fulfill the following requirements.
Electrical safety
In accordance with applicable federal/national regulations.
Permitted temperature range
• –40 °C (–40 °F) to +80 °C (+176 °F)
• Minimum requirement: cable temperature range ≥ ambient temperature +20 K
Power supply cable
Standard installation cable is sufficient.
Signal cable
Current output
For 4-20 mA HART: Shielded cable recommended. Observe grounding concept of the
plant.
Pulse/frequency/switch output
Standard installation cable is sufficient.
Cable diameter
• Cable glands supplied:
M20 × 1.5 with cable 6 to 12 mm (0.24 to 0.47 in)
• Spring terminals:
Wire cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG)
26 Endress+Hauser
Proline Cubemass C 100 HART Electrical connection
L
L
26
27
+
_
24
25
1
2
+
_
+
_
1
2
3
7.1.3 Terminal assignment
Transmitter
Connection version 4-20 mA HART with pulse/frequency/switch output
Order code for "Output", option B
Depending on the housing version, the transmitters can be ordered with terminals or
device plugs.
Order code for
"Housing"
Options
A, B
Options
A, B
Options
A, B, C
Order code for "Housing":
• Option A: compact, coated aluminum
• Option B: compact, hygienic, stainless
• Option C: ultra compact, hygienic, stainless, M12 device plug
Connection methods available
Outputs
Terminals Terminals • Option A: coupling M20x1
Device plug Terminals • Option L: plug M12x1 + thread NPT ½"
Device plug Device plug Option Q: 2 x plug M12x1
Power
supply
Possible options for order code
"Electrical connection"
• Option B: thread M20x1
• Option C: thread G ½"
• Option D: thread NPT ½"
• Option N: plug M12x1 + coupling M20
• Option P: plug M12x1 + thread G ½"
• Option U: plug M12x1 + thread M20
A0016888
9 Terminal assignment 4-20 mA HART with pulse/frequency/switch output
1 Power supply: DC 24 V
2 Output 1: 4-20 mA HART (active)
3 Output 2: pulse/frequency/switch output (passive)
Terminal number
Order code for
"Output"
Option B DC 24 V 4-20 mA HART (active) Pulse/frequency/switch
Order code for "Output":
Option B: 4-20 mA HART with pulse/frequency/switch output
Endress+Hauser 27
Power supply Output 1 Output 2
2 (L-) 1 (L+) 27 (–) 26 (+) 25 (–) 24 (+)
output (passive)
Electrical connection Proline Cubemass C 100 HART
1
2
4
3
5
3
2
4
1
5
7.1.4 Pin assignment, device plug
4-20 mA HART with pulse/frequency/switch output
Device plug for supply voltage (device side)
Pin Assignment Coding Plug/socket
1 L+ DC24 V A Plug
2
3
4 L- DC24 V
A0016809
Device plug for signal transmission (device side)
A0016810
5 Grounding/shielding
Pin Assignment Coding Plug/socket
1 + 4-20 mA HART (active) A Socket
2 - 4-20 mA HART (active)
3 + Pulse/frequency/switch output
(passive)
4 - Pulse/frequency/switch output
(passive)
5 Grounding/shielding
7.1.5 Preparing the measuring device
1. Remove dummy plug if present.
2. NOTICE! Insufficient sealing of the housing! Operational reliability of the measuring
device could be compromised. Use suitable cable glands corresponding to the degree
of protection.
If measuring device is delivered without cable glands:
Provide suitable cable gland for corresponding connecting cable (→ 26).
3. If measuring device is delivered with cable glands:
Observe cable specification (→ 26).
7.2 Connecting the measuring device
NOTICE
Limitation of electrical safety due to incorrect connection!
Have electrical connection work carried out by correspondingly trained specialists only.
‣
Observe applicable federal/national installation codes and regulations.
‣
Comply with local workplace safety regulations.
‣
For use in potentially explosive atmospheres, observe the information in the device-
‣
specific Ex documentation.
7.2.1 Connecting the transmitter
The connection of the transmitter depends on the following order codes:
• Housing version: compact or ultra-compact
• Connection version: device plug or terminals
28 Endress+Hauser
Proline Cubemass C 100 HART Electrical connection
1 2 1 2 3 4
A B C
10 (0.4)
mm (in)
1 2
3
2
1
2
1
2
3
8 mm
3 mm
8 mm
A0016924
10 Device versions and connection versions
A Housing version: compact, aluminum coated
B Housing version: compact hygienic, stainless
1 Cable entry or device plug for signal transmission
2 Cable entry or device plug for supply voltage
C Housing version: ultra-compact hygienic, stainless, M12 device plug
3 Device plug for signal transmission
4 Device plug for supply voltage
11 Device versions with connection examples
1 Cable
2 Device plug for signal transmission
3 Device plug for supply voltage
For device version with device plug: only pay attention to Step 6.
1. Depending on the housing version, loosen the securing clamp or fixing screw of the
Endress+Hauser 29
housing cover.
A0017844
Electrical connection Proline Cubemass C 100 HART
2. Depending on the housing version, unscrew or open the housing cover and
disconnect the local display from the main electronics module where necessary
(→ 109).
3. Push the cable through the cable entry . To ensure tight sealing, do not remove the
sealing ring from the cable entry.
4. Strip the cable and cable ends. In the case of stranded cables, also fit ferrules.
5. Connect the cable in accordance with the terminal assignment or the device plug pin
assignment .
6. Depending on the device version: tighten the cable glands or plug in the device plug
and tighten .
7. WARNING! Housing degree of protection may be voided due to insufficient sealing of
the housing. Screw in the screw without using any lubricant. The threads on the
cover are coated with a dry lubricant.
Reverse the removal procedure to reassemble the transmitter.
7.3 Special connection instructions
7.3.1 Connection examples
7.4 Ensuring the degree of protection
The measuring device fulfills all the requirements for the IP66/67 degree of protection,
Type 4X enclosure.
To guarantee IP66/67 degree of protection, Type 4X enclosure, carry out the following
steps after the electrical connection:
1. Check that the housing seals are clean and fitted correctly. Dry, clean or replace the
seals if necessary.
2. Tighten all housing screws and screw covers.
3. Firmly tighten the cable glands.
4. To ensure that moisture does not enter the cable entry, route the cable so that it
loops down before the cable entry ("water trap").
A0013960
5. Insert dummy plugs into unused cable entries.
7.5 Post-connection check
Are cables or the device undamaged (visual inspection)?
Do the cables comply with the requirements (→ 26)?
Do the cables have adequate strain relief?
Are all the cable glands installed, firmly tightened and leak-tight? Cable run with "water trap"
(→ 30) ?
30 Endress+Hauser
Loading...