Endress ESE 2000I operation manual
EN
Power Generators
Operating Manual
ESE 2000I
Article No. 110 005
Issuer ENDRESS Elektrogerätebau GmbH
Neckartenzlinger Straße 39
D-72658 Bempfl ingen, Germany
Email: info@endress-stromerzeuger.de
WWW: http://www.endress-stromerzeuger.de
Publication date March 2019
Copyright © 2014, ENDRESS Elektrogerätebau GmbH
This documentation, including all of its parts, is protected by copyright. Any
use or modifi cation beyond the restrictions of the Copyright Act is forbidden
and subject to penalty without the consent of ENDRESS Elektrogerätebau
GmbH.
This applies in particular to copies, translations, microfi lming, as well as
storage and processing in electronic systems.
Table of Contents
Table of Contents
Overview / first steps ...............................................................................................................6
Intended use ............................................................................................................................6
Scope of delivery .......................................................................................................................6
Safety ........................................................................................................................................7
General safety warnings ...........................................................................................................7
Control elements ......................................................................................................................9
Components of the electric generator .......................................................................................9
Components of the electric generator .....................................................................................10
Functioning and mode of operation .....................................................................................12
Operation ................................................................................................................................13
Transporting the generator ...................................................................................................... 13
Refuelling ................................................................................................................................15
Starting the generator ............................................................................................................18
Connecting/disconnecting consumers ................................................................................20
Charging batteries ..................................................................................................................22
Deactivating the electric generator ......................................................................................24
Cleaning the electric generator .............................................................................................25
Storing/decommissioning the generator .............................................................................26
Maintenance ...........................................................................................................................27
Maintenance plan .................................................................................................................... 27
Motor oil ..................................................................................................................................28
Air fi lter ....................................................................................................................................29
Cleaning the spark arrester ..................................................................................................... 32
Troubleshooting .....................................................................................................................33
3
Table of Contents
Technical specifi cations ........................................................................................................34
Warranty conditions ...............................................................................................................38
Environmental protection ......................................................................................................40
List of illustrations
Figure 1: Scope of delivery ................................................................................................................ 6
Figure 3: Labels on the generator .....................................................................................................9
Figure 4: Operating panel ................................................................................................................ 10
Figure 5: Generator components..................................................................................................... 11
Figure 6: Refuelling .........................................................................................................................15
Figure 7: Filling in the oil.................................................................................................................16.
Figure 8: Wire rope hoist .................................................................................................................19
Figure 9: Protective contact sockets................................................................................................20
Figure 10: Checking the motor oil....................................................................................................28
Figure 11: Air fi lter............................................................................................................................30
Figure 12: Spark plug ...................................................................................................................... 30
Figure 13: Electrode gap ................................................................................................................. 31
Figure 14: Cleaning the spark arrester ............................................................................................ 32
4
Table of Contents
General note:
The illustrations in these operating instructions do not always
comply completely with the actual design, in particular with
regard to the colour, and are to be considered a representation
of basic principles.
5
Overview / fi rst steps
Intended use
Overview / fi rst steps
Before operating the generator, read this manual thoroughly,
especially its safety instructions.
This manual instructs you on basic work with the generator and
helps you prevent hazards, repairs and defects.
Intended use
The generator is for producing 230V alternating current at
a frequency of 50 Hz and a nominal load of 1600 watts (for cos
phi = 1; also see p. 34).
Included in delivery
First inspect the delivery (see Fig. 1):
1. Generator
2. Tool kit
3. Oil fi lling funnel
4. 12V charging cable
Is the delivery complete?
Is there visible transport damage?
If so, always contact your dealer. If there is transport damage, do
not operate the device.
Figure 1: Included in delivery
6
Safety
Safety
This section describes the basic safety regulations for operating
the generator.
DANGER!
High risk!
Failure to comply can cause injury or death.
CAUTION!
Moderate risk!
Failure to comply can cause property damage.
BEWARE!
Mild risk!
Instructions that must be observed when using the device.
General safety instructions
- Keep the operating manual at hand during operation.
- Always keep children and pets away from the power generator.
- Operate the device only on a level, non-skid surface. If
necessary, secure the device further.
- Keep at a minimum safety distance of one metre from
buildings or objects.
- It is forbidden to make technical changes.
- Repairs must be made only by a professional workshop.
(Safety-related components must be replaced only with
original replacement parts!)
- Do not operate the generator if it is visibly damaged.
7
Safety
DANGER! DANGER TO LIFE!
Shock hazard!
- Protect the device from dampness and moisture.
- Operation is only allowed when the device is dry. If the device
becomes damp or wet while running, stop it immediately.
- Operation with existing power supply networks is prohibited.
- Do not grasp the electrical plug with wet hands.
- Make sure that the power supply cable does not come into
contact with hot components of the generator and that the
insulation is not damaged in this way.
DANGER! DANGER TO LIFE!
Asphyxiation hazard!
- Operation in closed rooms is prohibited.
- Always make sure there is adequate ventilation.
FIRE / EXPLOSION HAZARD!
The generator becomes very hot during operation.
- It is forbidden to fuel the generator during operation or while it
is still hot.
- Keep away from direct sunlight. Beware of petrol odours
- Wipe up spilled fuel completely before you restart the device.
- Allow the device to cool after use.
- Always make sure there is adequate ventilation.
- Use safety gloves.
8
Operating elements
Components of the electric generator
Operating elements
4
5
No. Sign Name No. Sign Name
1
3
Figure 3: Labels on the generator
Nameplate 4
1
2
6
Caution: fi re
hazard
2
3
Read the operating
manual
Mind the noise level 6
5
Caution: hot
surfaces
Warning of
dangerous
electrical
voltage
9
Operating elements
Components of the electric generator
2
4 3
1
9
10
8
Figure 4: Control panel
1 Red LED oil warning 7 Protective contact socket, 230V/~
2 230V green LED (230V outlet has voltage) 8 Choke
3 Red overload LED (230V outlet, no voltage) 9 12V circuit breaker =
4 ECOtronic On/Off 10 12V = outlet
5 On/Off switch 11 Potential equalization (only for special
6 Fuel valve
7
applications, specialist electrician required)
5
6
11
10
1
Operating elements
2
3
4
5
Figure 5: Components of the power generator - 2
1 Recoil starter 4 Spark plug (behind side panel)
2 Tank cap with air-release valve 5 Air fi lter (behind side panel)
3 Exhaust 6 Oil fi lling (behind side panel)
6
11
Function and mode of operation
Function and mode of operation
The power generator makes use of inverter technology.
The generator generates a higher frequency voltage that is
then rectifi ed and electronically turned into an AC voltage of
230V/50Hz by the inverter.
This measure makes it possible to generate an output voltage
with a constant frequency and voltage regardless of the engine
speed.
In ECOtronic mode, it is possible to specify a load-dependent
engine speed. The RPM varies between approx. 3500-4600 min
-1
in this case.
The ECOtronic system can be deactivated for consumers with
high switch-on currents (pumps, cut-off grinders, compressors,
-1
etc.). The engine speed is then approx. 5000 min
.
12
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