Emerson Process Management BINOS 100 F, BINOS 100 M, BINOS 100, HYDROS 100, BINOS 100 2M User Manual
Instruction Manual
ETC00781
February 2004
Series 100 Gas Analyzers
BINOS® 100, BINOS® 100 M
BINOS® 100 2M, BINOS® 100 F
OXYNOS® 100, HYDROS® 100
www.EmersonProcess.com
Software Version 5.1x
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Emerson Process Management (Rosemount Analytical) designs, manufactures and tests
its products to meet many national and international standards. Because these
instruments are sophisticated technical products, you MUST properly install, use, and
maintain them to ensure they continue to operate within their normal specifications. The
following instructions MUST be adhered to and integrated into your safety program when
installing, using and maintaining Emerson Process Management (Rosemount Analytical)
products. Failure to follow the proper instructions may cause any one of the following
situations to occur: Loss of life; personal injury; property damage; damage to this
instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Emerson Process
Management (Rosemount Analytical) representative for clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the
product.
• Inform and educate your personnel in the proper installation, operation, and
maintenance of the product.
• Install your equipment as specified in the Installation Instructions of the
appropriate Instruction Manual and per applicable local and national codes.
Connect all products to the proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update,
program, and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement
parts specified by Emerson Process Management (Rosemount Analytical).
Unauthorized parts and procedures can affect the product’s performance, place the
safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike
substitutions may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place,
except when maintenance is being performed by qualified persons, to prevent
electrical shock and personal injury.
The information contained in this document is subject to change without notice.
1. Edition: 10/2001 3. Edition: 01/2003
2. Edition: 11/2002 4. Edition: 02/2004
Emerson Process Management
Manufacturing GmbH & Co. OHG
Industriestrasse 1
D-63594 Hasselroth
Germany
T +49 (0) 6055 884-0
F +49 (0) 6055 884-209
Internet: www.EmersonProcess.com
SAFETY SUMMARY
GENERAL
Safety Summary
I. Intended Use Statement
The series 100 instruments are intended for use an industrial measurement device only. It is not
intended for use in medical, diagnostic, or life support applications, and no independent agency
certifications or approvals are to be implied as covering such applications.
II. Safety Symbols
Several symbols attached to the analyzer or printed in the instruction manual are used to point
out special sources of danger:
Source of danger !
See Operation Manual!
Electrostatic Discharge (ESD) !
Explosives !
Hot components !
Toxic !
Risk to health !
Analyzer specific notes for the user !
For additional information to these safety symbols see instruction manual.
Strictly follow the related instructions !
ETC00781(4) Series 100 e 02/2004
S - 1
SAFETY SUMMARY
GENERAL
III. General
X To avoid explosion, loss of life, personal injury and damages to this equipment and other
property, all personnel authorized to install, operate and service this equipment should be
thoroughly familiar with and strictly follow the instructions in this manual !
Save these instructions !
X If this equipment is used in a manner not specified in these instructions, protective features
may be impaired !
X Correct and safe operation of analyzers calls for appropriate transportation and storage,
expert installation and commissioning as well as correct operation and meticulous
maintenance !
X Emerson Process Management does not take responsibility (liability) for the customer´s
failure to comply with these requirements !
X Do not attempt internal service or adjustment unless other person, capable of rendering first
aid and resuscitation, is present !
X Because of the danger of introducing additional hazards, do not perform any unauthorized
modification to the instrument !
Return the instrument to a Emerson Process Management Sales and Service office for
service or repair to ensure that safety features are maintained !
X Instruments which appear damaged or defective should be made inoperative and secured
against unintended operation until they can be repaired by qualified service personnel.
S - 2
ETC00781(4) Series 100 e 02/2004
SAFETY SUMMARY
GENERAL / GASES AND GAS CONDITIONING (SAMPLE HANDLING)
Do not open instrument when energized !
Component replacement and internal adjustments requires servicing by
qualified personnel only !
Read this instruction manual before attempting to operate the instrument !
Be sure to observe the additional notes, safety precautions and warnings
given in the instruction manual !
Operate analyzer as table-top version or as rack-mountable version (built-in) only
(except of BINOS® 100 F: designed for wall mounting only) !
Do not operate the instrument in the presence of flammable gases or explosive
atmosphere without supplementary protective measures !
Hot components may exist at the photometer or in heated versions !
BINOS 100 F
The analyzer has a weight of approx. 30 - 35 kg.
Lift or carry this unit with at least 2 persons.
For easy transport use a suitable cart or comparable tools.
Verify that the cable fittings with installed cables are hermetic to be
in agreement with protection class IP 65 (according to DIN standard 40050).
The permissible outside diameters of the cables are 7 to 12 mm !
The analyzer is intended to be wall mounted. Use bolts which are
suitable for the weight of the unit and appropriate anchors.
ETC00781(4) Series 100 e 02/2004
Make sure the wall where the analyzer is intended to be mounted is solid to
hold the analyzer!
S - 3
SAFETY SUMMARY
GASES AND GAS CONDITIONING (SAMPLE HANDLING) / SUPPLY VOLTAGE
IV.Gases and Gas Conditioning (Sample Handling)
Be sure to observe the safety regulations for the gases
(sample gas and test gases / span gases) and the gas bottles !
Inflammable or explosive gas mixtures must not be purged into the instrument
without supplementary protective measures !
To avoid risks for the operators by explosive, toxic or unhealthy gas
components, first purge the gas lines with ambient air or nitrogen (N2) before
cleaning or exchanging parts of the gas paths.
V. Supply Voltage
The socket outlet shall be installed near the equipment and shall be easily
accessible to disconnect the device from the socket outlet.
Verify whether the line voltage stated on the instrument or power supply is in
accordance with that of your mains line!
Be sure to observe the safety precautions and warnings given by
manufacturer of power supply !
X BINOS® 100(M), BINOS® 100 2M (external PS), HYDROS® 100 and OXYNOS® 100 are
Safety Class III instruments.
Verify correct polarity for 24 V DC operation !
S - 4
Use only power supply VSE 2000, UPS 01 T, DP 157, SL5, SL10 (DP 157 and
SL for rack installation only) or equivalent power supplies to keep the
instrument safe.
If using equivalent power supplies they must have SELV output voltage !
ETC00781(4) Series 100 e 02/2004
SAFETY SUMMARY
SUPPLY VOLTAGE
X BINOS® 100 2M (internal PS) and BINOS® 100 F are Safety Class 1 instruments
The analyzer is provided with a protective earth terminal.
To prevent shock hazard, the instrument chassis and cabinet must be connected
to an electrical ground. The instrument must be connected to the AC power
supply mains through a three-conductor power cable, with the third wire firmly
connected to an electrical ground (safety ground) at the power outlet.
If the instrument is to be energized via an external power supply, that goes for the
power supply too.
Any interruption of the protective (grounding) conductor or disconnection of the
protective earth terminal will cause a potential shock hazard that could result in
personal injury. Deliberate disconnection is inadmissible / prohibited !
The analyzer BINOS® 100 F (field housing) has no switch with disconnect
function. The customer has to provide a switch or circuit breaker into his
installation. This switch has to be installed near by analyzer, must be easily
attainable for operator and has to be characterized as disconnector for analyzer.
Cables to external data processing have to be double-insulated against mains
voltage for analyzer BINOS® 100 F !
Use cables suitable for intrinsic safe applications only ! Install internal data lines
that they have a distance to mains voltage lines of at least 5 mm.
This distance has to be valid permanently (e.g. via cable holder) !
24 VDC supply to external components/analyzers with the internal power
supply of BINOS® 100 2M requires a fuse to be connected in series to the
consumer which limits the current consumption to max. 2 A !
Verify correct polarity for 24 V DC supply of external components !
ETC00781(4) Series 100 e 02/2004
S - 5
SAFETY SUMMARY
ANALYZER SPECIFIC NOTES FOR USER
VI. Analyzer specific notes for the user
The installation site for the instrument has to be dry and remain above
freezing point at all times.
The instrument must be exposed neither to direct sunlight nor to strong
sources of heat. Be sure to observe the permissible ambient temperature !
For outdoor sites, we recommend to install the instrument in a protective
cabinet. At least the instrument has to be protected against rain (e.g., shelter).
Do not interchange gas inlets and gas outlets !
All gases have to be supplied to the analyzer as conditionned gases !
If corrosive gases are inserted into the instrument, it has is to be verified that there
are no gas components which may damage the gas path components.
Ensure that all gas connections are made as labeled and are leak free !
Improper gas connections could result in explosion and death !
The unit´s exhaust may contain hydrocarbons and other toxic gases such as
carbon monoxide ! Carbon monoxide is highly toxic !
Permissible gas pressure of sample gas / test gases max. 1,500 hPa !
The exhaust gas lines have to be mounted in a declining, descending,
pressureless and frost-free and according to the valid emission legislation !
In case it is necessary to open the gas paths, close the analyzers
gas connections with PVC caps immediatly to avoid pollution of gas paths !
BINOS® 100 F lift points are labeled ! Labels showing down side for transport !
Do not use electronics of the optional pressurization system as handle !
S - 6
Use only optional delivered cables from our factory or equivalent shielded cables
to be in agreement with the CE conformity.
The customer has to prove that the shield is connected correctly (chapter 29.10).
Shield and connectors housing have to be connected conductive.
Sub. min. D plugs/sockets have to be screwed to the analyzer.
The analyzer (excepting BINOS® 100 F) is not in agreement with the CE
conformity if optional terminal strip adapters are used In this case CE
conformity must be declared by customer as “manufacturer of system”.
ETC00781(4) Series 100 e 02/2004
SAFETY SUMMARY
BINOS® 100 F SPECIFIC NOTES FOR USE IN HAZARDOUS AREAS (EX ZONES)
VII. BINOS® 100 F specific notes for use in hazardous areas (EX Zones)
Be sure to observe the additional notes, safety precautions and warnings
given in the supplemental manual for analyzers intended to be used in
hazardous areas.
If you do not have the additional manual available, please contact your
Emerson Process Management Sales Office!
VII.a Z purge for CSA-C/US Ex Zone 2 Non-Flammable Atmospheres
This enclosure shall not be opened unless the area is known to be free of
flammable materials or unless all devices within have been de-energized !
Upon start-up or after loss of continuous dilution requiring switching off the
electrical supply, purge for 11 minutes with flow rate approx. 55 scfh (26 l/min.,
see chapter 5.3.3) unless the internal atmosphere is known to be well below
the lower explosive limit (LEL) !
This analyzer is not designed for analysis of flammable sample !
Introduction of flammable samples into this equipment could result in explosion,
causing severe personal injury, death or property damage !
Consult factory if flammable samples are to be measured !
Do not open while energized unless it is known that no explosive atmosphere is
present !
ETC00781(4) Series 100 e 02/2004
S - 7
SAFETY SUMMARY
Z PURGE FOR CSA-C/US EX ZONE 2 NON-FLAMMABLE ATMOSPHERES
VIII. Additional notes for service / maintenance
Do not open instrument when energized !
Component replacement and internal adjustments requires servicing by
qualified personnel only !
Always disconnect power, discharge circuits and remove external voltage
sources before troubleshooting, repair or replacement of component !
Any work inside the instrument without switching off the power must be
performed by a specialist who is familiar with the related danger, only !
To avoid a danger to the operators by explosive, toxic or unhealthy gas
components, first purge the gas lines with ambient air or nitrogen (N2) before
the gas paths are cleaned or parts are replaced.
Hot components may exist at the photometer or in heated versions !
In case of replacing fuses the customer has to be certain that fuses of specified
type and rated current are used. It is prohibited to use repaired fuses or defective
fuse holders or to short-circuit fuse carriers (fire hazard).
Do not open BINOS® 100 F for use in hazardous areas (EX Zones) while
energized unless it is known that no explosive atmosphere is present !
S - 8
Cleaning of BINOS® 100 F front panel for EX Zone 1:
Danger of electrostatic discharge !
Use damp cloth only for cleaning front panel !
ETC00781(4) Series 100 e 02/2004
SAFETY SUMMARY
ADDITIONAL NOTES FOR SERVICE / MAINTENANCE
VIII.a Electrostatic Discharge
The electronic parts of the analyzer can be irreparably damaged if exposed to electrostatic
discharge (ESD).
The instrument is ESD protected when the covers have been secured and safety precautions
observed. When the housing is open, the internal components are not ESD protected anymore.
Although the electronic parts are reasonable safe to handle, you should be aware of the following
considerations:
Best ESD example is when you walked across a carpet and then touched an electrical grounded
metal doorknob. The tiny spark which has jumped is the result of electrostatic discharge (ESD).
You prevent ESD by doing the following:
Remove the charge from your body before opening the housing and maintain during work with
opened housing, that no electrostatic charge can be built up.
Ideally you are opening the housing and working at an ESD protecting workstation.
Here you can wear a wrist trap.
However, if you do not have such a workstation, be sure to do the following procedure exactly:
Discharge the electric charge from your body. Do this by touching a device that is grounded
electrically (any device that has a three - prong plug is grounded electrically when it is plugged
into a power receptacle).
This should be done several times during the operation with opened housing (especially after
leaving the service site because the movement on a low conducting floors or in the air might
cause additional ESDs).
ETC00781(4) Series 100 e 02/2004
S - 9
SAFETY SUMMARY
ELECTROSTATIC DISCHARGE
IX. Operating Conditions according to DMT Approval
(The following is a reprint of chapter 6 of the supplement I to the DMT reports
“IBS/PFG-No. 41300392 NIII” and “IBS/PFG-No. 41300292 NIII” about the performance
test of the stationary gas analyzers BINOS
®
100 (M/2M) and OXYNOS® 100).
According to the system version and measuring results included in this report, the stationary
gas analyzers BINOS® 100 (M/2M) from Fisher-Rosemount GmbH & Co. [now: Emerson
Process Management; the editor] are suitable for measuring the concentrations of methane
between 0 and 80 % CH4, of carbon dioxide between 0 and 80 % CO2, of carbon monoxid
between 0 - 200 ppm CO and 0 - 10 Vol.% CO and the stationary gas analyzers BINOS® 100
(M/2M) and OXYNOS® 100 are suitable for measuring of oxygen between 0 - 10 Vol.-%, if the
features and system version go conform with the details contained in the enclosed documents
as stated in this report, if the analysis system is operated accordingly and if the following
requirements are met:
X
When using the gas warning system, it must be ensured that the permissible variations
will not be exceeded, taking into account the systematic failures of the measuring signals
(as indicated in this report) and the local operating conditions. Consider the Code of
Pratice No. T032 of the Labor Association of the Chemical Industry "Usage of stationary
gas warning systems for explosion protection".
X
Verify that the explosion protection requirements are met when using the gas warning
system.
X
Depending on the situation, it must be verified that the preset values are low enough to
allow the system to activate the necessary protection and emergency measures and,
thus, to prevent any critical situations in a minimum period of time.
X
When at system installation, a release of one or both measuring components in the
ambient air might occur, its influence on the measuring result should be proved. A sealed
cell or an external housing purging with sample-free air of measuring gases can be used,
if required.
X
The operability of the alarms and the displays of each system should be tested with clean
air and test gas after the initial operation, after each long-time interruption, and
periodically. The tightness of gas pathes should also be tested. The tests must be
documented by keeping accounts.
S - 10
ETC00781(4) Series 100 e 02/2004
SAFETY SUMMARY
OPERATING CONDITIONS ACCORDING TO DMT APPROVAL
X The intervals for the periodical tests must be settled by the person being responsible for
the system´s security and in accordance with the Code of Pratice No. T023 of the Labor
Association of the Chemical Industry "Maintenance of stationary gas warning systems for
explosion protection".
X
Consider the superproportional dependency of the barometric pressure on the
measured value for CO2.
X
The system control with serial interfaces described in this operation manual have not
been subject to this investigation.
X
Sample gas condensation in analyzer (components) must be prevented by taking the
necessary steps.
X
When the system is used with aggressive gases, it is to be verified that there are no gas
components which might damage the gas path components.
X
Appropriate dust filters must precede the used systems.
X
The pressure and flow values recommended by the manufacturer should be observed.
An external monitoring of the sample gas flow through the analyzer should be provided.
X
The results of this investigation are based on the systems using software versions “3.03”,
“4.00”, “4.01” and “4.11”. A change of the software version used must be certified by the
Testing Association.
X
It should be ensured that the system parameters for the analog output have been correctly
adjusted. End of range of low concentration should not be identical or lower than the begin
of range. Disregarding these versions, the measurement range should be adjusted
between 0 to 80 % CH4, 0 to 80 % CO2, 0 to 10 % CO or 0 to 10 % O2 resp. when the systems
are used for explosion protection.
X
Read and follow the operation and maintenance manual supplied to and certified by PFG.
It is important that the temperature is kept between 5 and 45 °C.
ETC00781(4) Series 100 e 02/2004
S - 11
SAFETY SUMMARY
OPERATING CONDITIONS ACCORDING TO DMT APPROVAL
X
The analyzer housings must be provided with a permanent type plate indicating the name
of the manufacturer, model number, serial number, and the following reference and date
of testing:
"IBS/PFG-Nr. 41300392" (for CH4, CO2 or CO)
"IBS/PFG-Nr. 41300292" (for O2)
Other designation requirements, such as these according to ElexV, are still valid. With
this type plate, the manufacturer conformes that the features and technical data of the
delivered system are identical with those described in this report. Any system which is not
provided with such a type plate does not go conform with this report.
X
The chapter 6 of this report must be included in the operation and maintenance manual.
X
The manufacturer has to supply the customer with a copy of this report, if required.
X
A print of the report in an abridged version requires the agreement of PFG.
X
The results included in this report may not be altered in publications produced by the
manufacturer.
S - 12
ETC00781(4) Series 100 e 02/2004
SAFETY SUMMARY
OPERATING CONDITIONS ACCORDING TO DMT APPROVAL
ETC00781(4) Series 100 e 02/2004
S - 13
SAFETY SUMMARY
S - 14
ETC00781(4) Series 100 e 02/2004
PREFACE
PREFACE
General Overview
The series 100 of analyzers offers multi-component, multi-method analysis. Different measurement methods can be combined in one analyzer. The following measuring methods of the
individual measuring channels are possible:
IR = non-dispersive infrared measurement
PO2= paramagnetic oxygen measurement
EO2= electrochemical oxygen measurement
TC = thermal conductivity measurement
All analyzers are designed to measure 1 or 2 gas components except of HYDROS® 100 and
OXYNOS® 100 in case of PO2 measurement (both 1 channel only).
a) Software Versions
Different software versions and analyzer options are available:
BINOS® 100 (M), OXYNOS® 100, HYDROS® 100 (1/4 19" housing, external power supply):
Version 4.11 with optional RS 232/485 Interface (according to DMT Approval)
Version 5.10 with optional RS 232/485 Interface
BINOS® 100 2M (1/2 19" housing, internal power supply):
Version 4.11 with optional RS 232/485 Interface (according to DMT Approval)
Version 5.10 with optional RS 232/485 Interface
*)
BINOS® 100 2M (1/2 19" housing, external power supply):
Version 4.11 with optional RS 232/485 Interface (according to DMT Approval)
Version 5.10 with optional RS 232/485 Interface*) and/or with optional 7 digital inputs
Version 5.11 with optional 7 digital inputs and FOUNDATION™ Fieldbus
**)
BINOS® 100 F (field housing, internal power supply):
Version 4.11 with optional RS 232/485 Interface (according to DMT Approval)
Version 5.10 with optional RS 232/485 Interface*) and/or with optional 7 digital inputs
Version 5.11 with optional 7 digital inputs and optional FOUNDATION™ Fieldbus
*)
not in combination with FOUNDATION™ Fieldbus
**)
not in combination with RS 232/485 interface
ETC00781(4) Series 100 e 02/2004
**)
P - 1
PREFACE
b) Housing Versions
Different housing versions are delivered (for detailed informations see price list):
BINOS® 100 = 1/4 19" housing, ext. PS one or two IR channel
BINOS® 100 M = 1/4 19" housing, ext. PS, one IR channel and one EO2 channel
BINOS® 100 2M = 1/2 19" housing, one or two IR channel(s) or
internal or external PS, one IR channel and one EO2 channel or
one IR channel and one PO2 channel or
one IR channel and one TC channel or
one PO2 channel and one TC channel or
one EO2 channel and one TC channel or
one ot two PO2 channels
one ot two EO2 channels
one or two TC channels
with standard options: one internal sample gas pump
one internal solenoid valve block
one integrated fine dust filter
one integrated flow indicator
BINOS® 100 F = field housing, int. PS, measuring channels see BINOS® 100 2M
with standard options: see BINOS® 100 2M (dust filter for GP only)
HYDROS® 100 = 1/4 19" housing, ext. PS, one TC channel
OXYNOS® 100 = 1/4 19" housing, ext. PS, one or two EO2 channel or
one PO2 channel
P - 2
ETC00781(4) Series 100 e 02/2004
PREFACE
Area Classification
a) General Purpose
All analyzer components are installed into a 1/4 19" housing (BINOS® 100 (M), OXYNOS® 100,
HYDROS® 100) or a 1/2 19" enclosure (BINOS® 100 2M), 3 height units. These housings are go
conform to DIN-standard protection class IP 20. The housings are available as rack-mountable
or as table-top versions. The table-top housings are fitted with an additional carrying handle and
additional rubber feets.
Additionally we can deliver a field housing version (BINOS® 100 F). All componets are installed
into a protection housing conforming to DIN-standard protection class IP 65 (approx. NEMA 4/4X).
This enclosure is designed for wall mounting.
b) Hazardous Areas
For installation in hazardous areas special versions of BINOS® 100 F are avaliable with
adapted options and specifications. These versions are not subject of this manual (except the
variation with Z-purge). For all other analyzer versions intended to be used in hazardous areas
pls. refer to the separate manuals.
Ex Zone 2
The BINOS® 100 F is equipped with
- Pressurization system for ATEX EX Zone 2 Applications
- Z purge for CSA-C/US EX Zone 2 Non-Flammable Atmospheres
Ex Zone 1
The BINOS® 100 F is equipped with
- Pressurization system for ATEX EX Zone 1 Applications
ETC00781(4) Series 100 e 02/2004
P - 3
PREFACE
P - 4
ETC00781(4) Series 100 e 02/2004
CONTENTS
Table of Contents
SAFETY SUMMARY S - 1
I. Intended Use Statement S - 1
II. Safety Symbols S - 1
III. General S - 2
V. Supply Voltage S - 4
VI. Analyzer specific notes for the user S - 6
VII. BINOS® 100 F specific notes for use in hazardous areas (EX Zones) S - 7
VII.a Z purge for CSA-C/US Ex Zone 2 Non-Flammable Atmospheres S - 7
VIII. Additional notes for service / maintenance S - 8
VIIIa Electrostatic Discharge S - 9
IX. Operating Conditions according to DMT Approval S - 10
PREFACE P - 1
General Overview P - 1
a) Software Versions P - 1
b) Housing Versions P - 2
Area Classification P - 3
a) General Purpose P - 3
b) Hazardous Areas P - 3
Ex Zone 2 P - 3
Ex Zone 1 P - 3
1. TECHNICAL DESCRIPTION 1 - 1
1.1 Front Panel 1 - 1
1.2 Rear Panel 1 - 5
1.3 Internal Construction 1 - 11
1.3.1 Internal Gas Paths 1 - 25
a) Gas Path Material 1 - 25
b) Gas Path Layout (internal tubing) 1 - 26
ETC00781(4) Series 100 e 02/2004
I
CONTENTS
2. MEASURING PRINCIPLE 2 - 1
2.1 IR Measurement 2 - 1
2.1.1 Interference Filter Correlation (IFC Principle) 2 - 1
2.1.2 Opto-Pneumatic Measuring Principle 2 - 3
2.1.3 Technique 2 - 5
2.2 Oxygen Measurement 2 - 6
2.2.1 Paramagnetic Measurement 2 - 6
2.2.2 Electrochemical Measurement 2 - 8
2.3 Thermal Conductivity Measurement 2 - 10
2.3.1 Sensor Design 2 - 10
2.3.2 Analysis Cell 2 - 10
2.3.3 Measurement Method 2 - 11
3. PHOTOMETER ASSEMBLY 3 - 1
3.1 Photometer with Pyroelectrical Detector (Solid-state detector) 3 - 1
3.2 Photometer with Gas Detector 3 - 4
5. PREPARATION OF START-UP 5 - 1
5.1 Installation Site 5 - 2
5.2 Gas Conditioning (Sample Handling) 5 - 3
5.2.1 Fine Dust Filter (Option BINOS® 100 2M/F) 5 - 4
5.2.2 Gas Sampling Pump (Option BINOS® 100 2M/F) 5 - 4
5.2.3 Pressure Sensor (Option) 5 - 4
5.2.4 Gas Flow 5 - 4
5.3 Gas Connections 5 - 5
5.3.1 Standard 5 - 5
5.3.2 Internal Solenoid Valves (Option BINOS® 100 2M/F) 5 - 8
5.3.3 Purge gas connection of BINOS® 100 F for Ex zones 5 - 10
5.4 Additional Hints to BINOS® 100 F (Field Housing) 5 - 11
5.4.1 Wall Mounting 5 - 12
5.4.2 Electrical Connections 5 - 13
II
ETC00781(4) Series 100 e 02/2004
CONTENTS
6. SWITCHING ON 6 - 1
6.1 General 6 - 1
6.2 24 V DC Supply 6 - 2
6.3 230/120 V AC Supply 6 - 2
6.3.1 BINOS® 100 2M 6 - 4
6.3.2 BINOS® 100 F 6 - 5
7. KEY FUNCTIONS 7 - 1
7.1 FUNCTION 7 - 2
7.2 ENTER 7 - 4
7.3 INPUT - CONTROL 7 - 6
7.4 PUMP (BINOS® 100 2M/F only) 7 - 7
8. SETTING SYSTEM PARAMETERS 8 - 1
8.1 Pressure Correction 8 - 2
8.2 Cross Compensation (internal) 8 - 2
8.3 Cross Compensation Calibration (internal) 8 - 3
8.4 Hold 8 - 4
8.5 Automatic Calibration 8 - 4
8.6 Tolerance Check 8 - 5
8.7 Display Off 8 - 6
8.8 Analog Signal Outputs 8 - 7
8.9 Flushing Period 8 - 8
8.10 User Code 8 - 8
8.11 Response Time (t90) 8 - 9
8.12 Offset (Begin of range) 8 - 10
8.13 End of Range Value 8 - 11
8.14 Reset 8 - 12
8.15 Program Version 8 - 13
8.16 Serial - No. 8 - 13
8.17 Pump *) 8 - 14
8.18 Pump Control *) 8 - 14
ETC00781(4) Series 100 e 02/2004
III
CONTENTS
9. CALIBRATION 9 - 1
9.1 Manual Calibration 9 - 2
9.1.1 Zeroing 9 - 2
9.1.2 Spanning 9 - 4
9.2 Time-Controlled Calibration Mode (Option) 9 - 7
9.2.1 Zeroing 9 - 7
9.2.2 Combined Zeroing and Spanning 9 - 9
9.3 Remote-Controlled Calibration Mode (Option) 9 - 10
10. MEASUREMENT / SWITCHING OFF 10 - 1
10.1 Measurement 10 - 1
10.2 Switching Off 10 - 1
11. DIGITAL OUTPUTS 11 - 1
11.1 Concentration Limits 11 - 2
11.2 Valve Control 11 - 4
11.3 Status Signals (Option non-voltage-carrying relay contacts) 11 - 4
12. SERIAL INTERFACE (OPTION) 12 - 1
12.1 Upgrading Serial Interface / Status Signals 12 - 1
12.2 General 12 - 2
12.3 Start Up 12 - 4
12.3.1 RS 232 C 12 - 4
12.3.2 RS 485 12 - 5
12.3.3 Switching ON/OFF Interface Operation 12 - 6
12.3.4 Setting Interface Parameters 12 - 6
12.4 Telegram Syntax 12 - 8
12.4.1 Start Character ( “$” = Hex 24) 12 - 8
12.4.2 Terminate Character ( “CR” = Hex OD) 12 - 8
12.4.3 Instruction Code 12 - 8
12.4.4 Hyphen Character ( “;” = Hex 3B) 12 - 8
12.4.5 Status Telegram 12 - 9
12.4.6 Numerical Representations 12 - 10
12.4.7 Block Parity Check 12 - 10
12.5 Instruction Syntax 12 - 11
12.5.1 Instruction Listing 12 - 12
12.5.2 Response Telegrams 12 - 13
IV
ETC00781(4) Series 100 e 02/2004
CONTENTS
13. DIGITAL INPUTS / FOUNDATION™ FIELDBUS
(BINOS® 100 2M/F OPTION ONLY) 13 - 1
13.1 Digital Inputs 13 - 1
13.1.1 General 13 - 1
13.1.2 Start of Calibration 13 - 1
13.1.3 Valve Control 13 - 2
13.1.4 Pump Control 13 - 2
13.2 Foundation™ Fieldbus *) 13 - 2
14. CROSS COMPENSATION / SETTING OF RESPSONSE TIME
(TC OPTION ONLY) 14 - 1
14.1 Cross Compensation 14 - 1
14.1.1 Preparing Actions 14 - 2
14.1.2 Adjustment Procedure 14 - 3
16. LIST OF FAILURES 16 - 1
17. MEASURING POINTS OF BKS AND OXS 17 - 1
17.1 Measuring points of BKS 17 - 1
17.1.1 Supply Voltage + 6 V 17 - 1
17.1.2 Reference Voltage positive 17 - 1
17.1.4 Motor Drive (for IR channel only) 17 - 2
17.1.5 Temperature Sensor 17 - 3
17.1.6 Light Barrier Signal 17 - 4
17.1.7 Analog Preamplifiering 17 - 5
17.2 Measuring points of OXS (EO2 measurement) 17 - 6
17.2.1 Sensor Signal 17 - 6
ETC00781(4) Series 100 e 02/2004
V
CONTENTS
18. PLUG PIN ALLOCATION OF PRINTED CIRCUIT BOARDS 18 - 1
18.1 Plug Pin Allocation of BKS 18 - 1
18.1.1 IR measurement without oxygen channel 18 - 2
18.1.2 Oxygen Measurement without IR channel 18 - 2
18.1.3 IR / Oxygen Measurement combined 18 - 3
18.1.4 TC Measurement without IR channel 18 - 3
18.1.5 IR / TC Measurement combined 18 - 4
18.1.6 Oxygen / TC Measurement combined 18 - 4
18.2 Plug Pin Allocation OXS (EO2 measurement only) 18 - 5
18.3 Plug Pin Allocation WAP 100 (TC measurement only) 18 - 6
19. JUMPER ALLOCATION OF BKS 19 - 1
21. FINE DUST FILTER (OPTION) 21 - 1
22. LEAK TESTING 22 - 1
23. HOUSING 23 - 1
23.1 Cleaning of Housing Surface 23 - 1
23.2 Opening the Housing 23 - 2
23.2.1 1/4 19" Housing 23 - 2
23.2.2 BINOS® 100 2M 23 - 3
a) Housing Cover 23 - 3
b) Front Panel 23 - 4
23.2.3 BINOS® 100 F (Field Housing) 23 - 5
24. REPLACEMENT AND CLEANING OF PHOTOMETRIC
COMPONENTS 24 - 1
24.1 Taking out the Photometer Assembly 24 - 1
24.2 Light Source Replacement 24 - 2
24.3 Cleaning of Analysis Cells and Windows 24 - 3
24.3.1 Removal of Analysis Cells 24 - 3
24.3.2 Cleaning 24 - 4
24.3.3 Reinstalling the Analysis Cells 24 - 5
24.4 Chopper Replacement 24 - 6
24.5 Reinstalling of the Photometer Assembly 24 - 6
24.6 Physical Zeroing 24 - 7
24.6.1 Standard Photometer (not sealed version) 24 - 7
VI
ETC00781(4) Series 100 e 02/2004
CONTENTS
24.6.2 Sealed Photometer (Option) 24 - 8
25. CHECKING / REPLACING AN ELECTROCHEMICAL
OXYGEN SENSOR 25 - 1
25.1 Checking the Sensor 25 - 2
25.2 Replacing the Sensor 25 - 3
25.2.1 Remove the old Sensor 25 - 3
a) Oxygen Measurement without IR - channel 25 - 3
b) IR / Oxygen Measurement combined 25 - 5
25.2.2 Removing the Sensor 25 - 6
25.2.3 Reinstalling the Sensor 25 - 6
a) Oxygen Measurement without IR - channel 25 - 6
b) Combined IR / Oxygen Measurement 25 - 6
25.2.4 Basic settings for the Oxygen Sensor 25 - 7
27. TECHNICAL DATA 27 - 1
27.1 Options 27 - 1
27.2 Housing 27 - 1
27.3 Signal Inputs / Outputs, Interfaces 27 - 2
27.4 General Specifications 27 - 3
27.5 Voltage Supply 27 - 9
27.5.1 Electrical Safety 27 - 9
27.5.2 Power Supplies [UPS 01 T / SL10 / SL5] 27 - 9
28. REPLACING THE EPROM 28 - 1
30. CABLES AND CORDS 30 - 1
30.1 24 V DC Supply Cable 30 - 1
30.2 230/120 V AC Input (BINOS® 100 2M, UPS power supply) 30 - 2
30.3 Power Supply for Wall Mounted Analyzers (BINOS® 100 F) 30 - 2
30.3 Data / Signal Lines 30 - 3
30.3.1 Sub D Sockets, 9 pin 30 - 3
30.3.2 Sub D Plugs, 9 pin 30 - 3
32. FAILURE CHECK LIST 32 - 1
a) Customer Service 32 - 4
b) Training 32 - 4
ETC00781(4) Series 100 e 02/2004
VII
CONTENTS
VIII
ETC00781(4) Series 100 e 02/2004
CONTENTS
ETC00781(4) Series 100 e 02/2004
IX
CONTENTS
X
ETC00781(4) Series 100 e 02/2004
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