Bettisr Service Instructions for Models G01
through G13 Pneumatic Actuators
The following instruction manual is for the Bettis
Actuator. This instruction manual was prepared by
Bettis, a member of the Valve Automation Division of
Emerson Process Managementt. Please contact
Bettis to ensure that the following instruction manual
is the most recent one available.
Do not install, operate, or maintain this product
without first D being fully trained and qualified in
valve, actuator, and accessory installation, operation
and maintenance, and D carefully reading and
understanding the contents of this manual. Emerson
Process Management is not responsible for the
content
of this manual. If you have any questions about
these instructions, contact the actuator manufacturer
before proceeding.
Note
Neither Emerson, Emerson Process
Management, nor any of their affiliated
entities assumes responsibility for the
selection, use and maintenance of any
product. Responsibility for the
selection, use, and maintenance of any
product remains with the purchaser
and end-user.
www.Fisher.com
D102754X012
Bettis Actuators G01 through G13
Instruction Manual
Form 5653
February 2007
Fisher and Bettis are marks owned by the Emerson Process Management business division of Emerson Electric Co. Emerson Process
Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their
respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are
not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.
We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and
maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.
Emerson Process Management
Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461
www.Fisher.com
2
EFisher Controls International LLC 2004, 2007; All Rights Reserved Printed in USA
BETTIS
SERVICE INSTRUCTIONS
FOR MODELS
ENGLISH LANUAGE
G01 THROUGH G13
PNEUMATIC ACTUATORS
PART NUMBER: 124840E
REVISION: “B”
DATE: 17 December 2001
Bettis P/N 124840E
Revision “B”
Page 1 of 46
CONTENTS
SECTION 1.0 – INTRODUCTIONPAGE
1.1General Service Information ................................................................... 3
1.1.1This service procedure is offered as a guide to enable general maintenance to be performed
on Bettis G01XXX, G2XXX, G3XXX, G4XXX, G5XXX, G7XXX, G8XXX, G10XXX, G13XXX
Double Acting and Spring Return Series Single Power Module Pneumatic Actuators. This
procedure can also be used on Bettis GXX2XX Double Acting Series Twin Power Modules
Pneumatic Actuators.
1.1.2Normal recommended service interval for this actuator series is five years.
NOTE: Storage time is counted as part of the service interval.
1.1.3This procedure is applicable with the understanding that all electrical power and pneumatic
pressure has been removed from the actuator.
Bettis P/N 124840E
Revision “B”
Page 3 of 46
1.1.4Remove all piping and mounted accessories that will interfere with the module(s) that are
to be worked on.
1.1.5This procedure should only be implemented by a technically competent technician who
should take care to observe good workmanship practices.
1.1.6Numbers in parentheses, ( ) indicate the bubble number (reference number) used on the
Bettis Assembly Drawing and Actuator Parts List.
1.1.7This procedure is written using the stop screw side of the housing (1-10) as a reference
and this side will be considered the front side of the actuator. The housing cover (1-20) will
be the top of the actuator.
1.1.8Actuator Module weights are listed in Section 6 Table 6.1.
1.1.9When removing seals from seal grooves, use a commercial seal removing tool or a small
screwdriver with sharp corners rounded off.
1.1.10 Use a non-hardening thread sealant on all pipe threads.
CAUTION:Apply the thread sealant per the manufacture's instructions.
1.1.11 Bettis recommends that disassembly of the actuator modules should be done in a clean
area on a workbench.
Bettis P/N 124840E
Revision “B”
Page 4 of 46
1.2DEFINITIONS
WARNING:If not observed, user incurs a high risk of severe damage to actuator and/or fatal
injury to personnel.
CAUTION:If not observed, user may incur damage to actuator and/or injury to personnel.
NOTE:Advisory and information comments provided to assist maintenance personnel to
carry out maintenance procedures.
ES:Extended stop screw (for travel stop adjustment over a full 100° degree travel range).
ES is not intended for use as a manual override.
M3:Manual jackscrew override.
1.3GENERAL SAFETY INFORMATION Products supplied by Bettis, in its "as shipped" condition, are
intrinsically safe if the instructions contained within this Service Instruction are strictly adhered to and
executed by well-trained, equipped, prepared and competent personnel.
WARNING:For the protection of personnel working on Bettis actuators, this procedure
should be reviewed and implemented for safe disassembly and reassembly.
Close attention should be noted to the WARNINGS, CAUTIONS and NOTES
contained in this procedure.
WARNING:This procedure should not supersede or replace any customer’s plant safety
or work procedures. If a conflict arises between this procedure and the
customer’s procedures the differences should be resolved in writing between
an authorized customers representative and an authorized Bettis
representative.
1.4BETTIS REFERENCE MATERIALS
1.4.1Assembly Drawing for G01 through G13 Double Acting One Power Module Pneumatic Series
Actuators use part number 116422.
1.4.2Assembly Drawing for G01 through G13 Double Acting Twin Power Module Pneumatic
Series Actuators use part number 115678.
1.4.3Assembly Drawing for G01 through G13 Spring Return One Power Module Pneumatic Series
Actuators use part number 115674.
1.5SERVICE SUPPORT ITEMS
1.5.1Bettis Module Service Kit.
1.5.2For rod extension retainer nut tool part number, refer to the following table. NOTE: These
tools are required only when extension rod assembly (1-50) or (9-50) is removed or when a
new extension rod assembly is installed.
Bettis P/N 124840E
Revision “B”
Page 5 of 46
ACTUATOR
MODEL
G01None requiredG5/G7117369
G2123616G8/G10117368
G3/G4117370G13122849
1.5.3Commercial leak testing solution.
1.5.4Non-hardening thread sealant.
1.6LUBRICATION REQUIREMENTS
NOTE: Lubricants, other than listed in step 1.6.1 should not be used without prior written approval
of Bettis Product Engineering.
1.6.1.All temperature services (-50°F to +350°F)/(-45.5°C to 176.6°C) use Bettis ESL-5 lubricant.
ESL-5 lubricant is contained in the Bettis Module Service Kit in tubes or cans and they are
marked ESL-4,5 & 10 lubricant.
1.7GENERAL TOOL INFORMATION
1.7.1Tools: All tools/Hexagons are American Standard inch (Imperial). Large adjustable
wrench, two (2) large screwdrivers, Allen wrench set, set of open/box-end wrenches,
rubber or leather mallet, torque wrench (up to 1600 foot pounds / 2169 N-m), breaker bar,
and a drive socket set. For recommended tool and wrench sizes refer to Section 6, Tables
6.2 through 6.10
BETTIS PART
NUMBER
ACTUATOR
MODEL
BETTIS PART
NUMBER
SECTION 2 - ACTUATOR DISASSEMBLY
2.1GENERAL DISASSEMBLY
WARNING:It is possible, that the actuator may contain a dangerous gas and/or liquids. Ensure
that all proper measures have been taken to prevent exposure or release of these
types of contaminants before commencing any work.
2.1.1Section 2 - Actuator Disassembly is written to either completely disassemble the entire
actuator or can be used to disassemble individual Modules as needed (Pneumatic Power
Module or Drive module, ect.).
WARNING:DO NOT REMOVE SPRING MODULE WHILE SPRING IS COMPRESSED
WARNING:ACTUATORS EQUIPPED WITH A SPRING CARTRIDGE MOUNTED M3 JACKSCREW
OR AN EXTENDED STOP (ES) READ WARNING TAG WIRED TO THE SPRING
CARTRIDGE COVER PLATE
2.1.2When the Spring Module is to be removed it should be removed from the Drive Module
prior to the Pneumatic Power Module removal or disassembly.
2.1.3The Pneumatic Power Module can be disassembled while still attached to the Drive
Module or the Pneumatic Power Module can be removed from the Drive Module and
disassembled separate to the actuator (refer to Section 5 - Module Removal And
Installation).
2.1.4To ensure correct re-assembly; that is, with Pneumatic Power Module or Spring Module on
same end of Drive Module as was, mark or tag right (or left) and mark mating surfaces.
2.1.5For Spring Module removal refer to Section 5 step 5.1.
2.2PNEUMATIC POWER MODULE DISASSEMBLY
NOTE: 1.Review Section 2 steps 2.1.1 through 2.1.5 General Disassembly before
proceeding with Pneumatic Power Module Disassembly.
2.If the actuator model is a GXX2XX Series (two same size power modules with one
module mounted on each side of the drive module) then do the following steps on
both Power Modules simultaneously or complete one power module and then
repeat section 2.2 on the second Power Module
Bettis P/N 124840E
Revision “B”
Page 6 of 46
WARNING:If not already removed disconnect all operating pressure from actuator
power cylinders.
WARNING:If the actuator is spring return then the spring cartridge must be checked to
verify that the spring(s) are in their extended position before the Pneumatic
Power Module is disassembled from the Drive Module (refer to Section 5.1
through step 5.1.6).
2.2.1Mark and record location of the ports on outer end cap (3-80) and inner end cap (3-10).
NOTE: If actuator is equipped with a Spring Module complete step 2.2.2. If actuator is a Double
Acting model skip step 2.2.2 and go to step 2.2.3.
2.2.2Remove breather assembly (12) from outer end cap (3-80).
2.2.3Refer to assembly drawing page 2 of 2 Detail "E". Remove two socket cap screws (3-130),
with lockwasher (3-140), from outer end cap (3-80).
NOTE: If the Power Module is equipped with an M3 jackscrew remove the M3 jackscrew using
Section 2.6.5 for G01 models and Section 2.6.6 for G2 and G3 models.
2.2.4Outer end cap (3-80) removal as follows:
2.2.4.1 G01 through G13 standard end cap (3-80) removal. Continue at step 2.2.5.
2.2.4.2 G01-M3 JACKSCREW DISASEMBLY FROM OUTER END CAP (3-80)
2.2.4.2.1Remove M3 handwheel or M3 hex drive hub from M3 (3-290) per
Section 2.5.
Bettis P/N 124840E
Revision “B”
Page 7 of 46
2.2.4.2.2Refer to assembly drawing page 2 of 2 Detail "E". If not already
removed unscrew and remove two socket cap screws (3-130), with
lockwasher (3-140), from outer end cap (3-80).
2.2.4.2.3Remove socket cap screw (3-130) with lockwasher (3-140) from
keeper (3-360).
2.2.4.2.4Remove keeper (3-360) from outer end cap (3-80).
2.2.4.2.5Push jackscrew (3-290) back into the outer end cap far enough so
that the jackscrew adapter (3-280) will not interfere with the
removal of hex nuts (3-90). Continue at step 2.2.5.
2.2.4.3 G02 & G3-M3 JACKSCREW DISASEMBLY FROM OUTER END CAP (3-80)
2.2.4.3.1Remove M3 handwheel or M3 hex drive hub from M3 (3-290) per
Section 2.5.
2.2.4.3.2Unscrew and remove hex flat nut (3-300) from G2/G3 M3
jackscrew (3-290).
2.2.4.3.3Unscrew and remove two socket cap screws (3-320) from G2/G3
M3 adapter (3-280).
2.2.4.3.4Remove M3 jackscrew (3-290) from outer end cap (3-80).
Continue at step 2.2.5.
2.2.5Remove two tie bar hex nuts (3-90) from outboard side of outer end cap (3-80).
2.2.6The fit between cylinder (3-70) and outer end cap (3-80) is very tight. Break end cap free by
tapping with a breaker bar on lip provided on the end cap. Remove outer end cap (3-80)
from cylinder (3-70).
CAUTION:Do not damage o-ring groove when removing end cap from cylinder.
NOTE: When removing cylinder (3-70) off of piston (3-30), tilt the cylinder 15° to 30° degrees with
respect to actuator centerline.
2.2.7Remove cylinder (3-70) from inner end cap (3-10).
CAUTION:Do not use pipe wrench to remove tie bars.
2.2.8TIE BAR REMOVAL:
NOTE: G01, G2 and G3 models have flats on outboard end of tie bars (3-20) for wrench
placement.
2.2.8.1 Remove G01, G2 and G3 tie bars (3-20) as follows:
2.2.8.1.1Unscrew tie bars (3-20) from inner end cap (3-10). Pull the tie bars
out of the inner end cap far enough to expose the o-ring seals
(4-80).
Bettis P/N 124840E
Revision “B”
Page 8 of 46
2.2.8.1.2Remove o-ring seals (4-80) from the inboard end of tie bars (3-20).
2.2.8.2.3Remove tie bars (3-20) by pulling the tie bars out and through piston
(3-30).
NOTE: G4 models have flats on outboard end of tie bars (3-20) for wrench placement.
NOTE: G5 through G13 models have a female square on the out board end of tie bars
(3-20) for wrench placement.
2.2.8.2 Remove G4 through G13 tie bars (3-20) as follows: Unscrew and remove tie bars
(3-20) from inner end cap (3-10) and piston (3-30).
2.2.9Remove piston as follows: (On early G2 and G3 models equipped with outboard and
inboard tie bar nuts skip this step and go to step 2.2.11).
2.2.9.1 Refer to assembly drawing page 2 of 2 Detail "D". Remove two split ring halves
(3-50) and one retainer ring (3-60) from outboard side of piston (3-30).
NOTE: Piston (3-30) acts as the retainer for inboard split ring halves (3-50). When removing
the piston be careful to not lose inboard split ring halves (3-50).
2.2.9.2 Remove piston (3-30) and two split ring halves (3-50) from piston rod (3-40).
NOTE: Steps 2.2.10 is used only on early G2 and G3 models equipped with outboard and inboard
tie bar nuts.
2.2.10 Remove early model G2 and G3 pistons as follows:
2.2.10.1Refer to assembly drawing page 2 of 2 Detail "D". Remove two split ring halves
(3-50) and one retainer ring (3-60) from inboard side of piston (3-30).
NOTE: Piston (3-30) acts as the retainer for outboard split ring halves (3-50).
2.2.10.2Slide piston (3-30) toward the inner end cap (3-10) until the out board split ring
halves is exposed enough for removal. Remove outboard split ring halves from
piston rod (3-40).
2.2.10.3Remove piston (3-30) and two split ring halves (3-50) from piston rod (3-40).
2.2.11 Remove o-ring seal (4-70) from piston rod (3-40).
2.2.12 Remove hex cap screws (3-100) with lockwashers (3-110) from housing (1-10).
2.2.13 Remove inner end cap (3-10) off of piston rod (3-40).
NOTE: On early model G2 and G3 actuators remove two hex nuts (3-90) from housing (1-10).
These two nuts will be loose after tie bars (3-20) are removed in step 2.2.8.1 and will be
located in the area where the piston rod passes through the housing (1-10).
NOTE: The piston rod (3-40) removal as outlined in step 2.2.14 is only required when the piston
rod is being replaced or when the Drive Module is to be disassembled.
2.2.14 Unscrew and remove piston rod (3-40) from drive module.
2.3DRIVE MODULE DISASSEMBLY
NOTE: Review Section 2 steps 2.1.1 through 2.1.5 General Disassembly before proceeding with
Drive Module Disassembly.
2.3.1If not already removed remove piston rod (3-40) from drive module.
NOTE: If the actuator is equipped with submerged stop screws with stop screw covers (1-195)
then proceed to and complete steps 2.3.2.1 and 2.3.2.2 prior to doing step 2.3.2.
2.3.2Mark stop screws (1-180) left and right. The setting of stop screws (1-180) should be
checked and setting recorded before stop screws are loosened or removed. NOTE: Stop
screws will be removed later in this procedure.
2.3.2.1 Hold stop screw cover (1-195) in place and remove pipe plug (1-260).
2.3.2.2 Hold submerged stop screw (1-180) in place and remove stop screw cover
(1-195).
Bettis P/N 124840E
Revision “B”
Page 9 of 46
NOTE: For steps 2.3.3 through 2.3.10 refer to assembly drawing page 2 of 2 Section A-A, Detail “F”
on drawing part number 115674 and Detail “G” on drawing part number 116422.
2.3.3Before removing position indicator (1-220), record or mark it's position. Remove position
indicator (1-220).
NOTE: Step 2.3.4 is used only on G01, G2 and G3 Drive Modules. Drive Modules G4 through
G13 will skip steps 2.3.4 and continue with step 2.3.5.
2.3.4Remove one vent check assembly (13) from top of housing cover (1-20).
2.3.5Unscrew and remove hex cap screws (1-160) with lockwashers (1-170) from yoke cover
(1-150).
2.3.6Remove yoke cover (1-150) from housing cover (1-20).
2.3.7Mark and record the orientation of the position indicator assembly (1-140) in relation to the
top of yoke (1-70).
2.3.8Remove position indicator assembly (1-140) from top of yoke (1-70).
2.3.9Remove spring pin (1-100) from top of yoke (1-70).
2.3.10 Remove hex cap screws (1-110), with lockwashers (1-115) from housing cover (1-20).
NOTE: Steps 2.3.11 and 2.3.12 are used only on G7, G8 and G10 Drive Modules. Drive Modules
G01, G2, G3, G4 and G5 will skip steps 2.3.11 and 2.3.12 and continue with step 2.3.13.
2.3.11 Remove hex cap screws (1-120), with lockwashers (1-115), from housing cover (1-20).
Bettis P/N 124840E
Revision “B”
Page 10 of 46
2.3.12 Using hex cap screws (1-110), install into holes vacated by hex cap screws (1-120). Use
these hex cap screws to jack the housing cover up for removal. Alternately rotate the hex
cap screws clockwise until housing cover (1-20) is clear of housing (1-10).
NOTE: G01, G2, G3 and G4 model housing cover will have cast tabs for placing prying tools to aid
in cover removal.
2.3.13 Remove housing cover (1-20) from housing (1-10).
NOTE: Groove pins (1-130) will remain in housing cover (1-20) when housing cover is removed from
housing (1-10). Groove pins (1-130) should not be removed from housing cover (1-20)
unless they are damaged and require new replacements.
2.3.14 Refer to assembly drawing page 2 of 2 Detail "B". Remove guide bar (1-90) from housing
(1-10).
2.3.15 Remove top yoke pin thrust bearing (2-10) from top of yoke pin (1-80).
2.3.16 Rotate the arms of yoke (1-70) to the center position of housing (1-10).
2.3.17 Remove yoke (1-70) with yoke pin (1-80), guide block (1-30) and two yoke/guide block
bushings (2-30), by lifting yoke up and out of the housing (1-10).
2.3.18 Remove bottom yoke pin thrust bearing (2-10) from inside bottom of housing (1-10).
2.3.19 Remove yoke pin (1-80) by inserting 3/8"-16 UNC screw into top of the yoke pin and pull
straight up and out.
2.3.20 Remove guide block (1-30) from between the arms of yoke (1-70).
2.3.21 Remove yoke/guide block bushing (2-30) from top of guide block (1-30).
2.3.22 Remove yoke/guide block bushing (2-30) from the top of the lower yoke arm of yoke
(1-70).
NOTE: G01 model actuators skip steps 2.3.23 through 2.3.25 and continue disassembly at step
2.3.26.
2.3.23 Refer to assembly drawing page 2 of 2 Detail "B". Use Bettis tool part numbers 117368
(G8/G10), 117369 (G5/G7), 117370 (G3/G4), 122849 (G13) or 123616 (G2) and remove
retention retainer nut assemblies (1-60) from guide block (1-30). On spring return
actuators also remove retention retainer nut assemblies (9-60).
2.3.24 Remove rod extension assembly (1-50) from guide block (1-30). On spring return
actuators also remove rod extension assembly (9-50).
Bettis P/N 124840E
Revision “B”
Page 11 of 46
NOTE: One spherical washer (1-40) will be removed from guide block (1-30) when extension rod
assembly is removed. On spring return actuators also one spherical washer (9-40) will be
removed from guide block (1-30).
2.3.25 Remove the remaining spherical washer (1-40) from guide block (1-30). On spring return
actuators also remove the remaining spherical washer (9-40) from guide block (1-30).
2.3.26 Unscrew and remove two stop screw nuts (1-190) from stop screws (1-180).
2.3.27 Unscrew and remove two stop screws (1-180) from front of housing (1-10).
2.3.28 Housing (1-10) vent check assembly removal as follows:
2.3.28.1G01, G2 and G3 housing (1-10) unscrew and remove one vent check
assembly (13) from the front of housing (1-10).
2.3.28.2G4 through G13 housing (1-10) unscrew and remove two vent check
assembly’s (13) from the front of housing (1-10).
2.3.29 The following items do not need to be removed from their assembled locations unless
being replaced by new items: Two guide bar bearings, two yoke bearings (2-40), yoke pin
bearing and yoke pin thrust bearing (2-10).
2.4BLIND END CAP MODULE REMOVAL
2.4.1Remove hex cap screws (5-20), with spring lockwashers (5-30), from blind end cap (5-10).
2.4.2Remove blind end cap (5-10) from end of housing (1-10).
2.5M3 HANDWHEEL OR M3 HEX DRIVE HUB REMOVAL
2.5.1M3 HANDWHEEL OR HEX DRIVE HUB REMOVAL FROM M3 STUD.
2.5.1.1 Using pin punch drive out two grooved pins (10-20) and (10-30) from handwheel
hub or hex drive hub (10-10).
2.5.1.2 Remove handwheel or hex drive hub (10-10) from M3 stud (5-50).
2.5.2EARLY MODEL G2 & G3 M3 HANDWHEEL AND HEX NUT REMOVAL FROM
JACKSCREW
2.5.2.1 Remove hex nut, lockwasher from M3 jackscrew.
2.5.2.2 Remove handwheel from M3 jackscrew.
2.5.2.3 Using pin punch drive out spiral pin from outboard end of M3 jackscrew.
2.5.2.4 Remove hex nut from M3 jackscrew, and handwheel.
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