Emerson Process Management 3-9000-760 User Manual

Page 1
Part Number 3-9000-760Revision E
DanielTM 3814 Liquid Ultrasonic Flow Meter
Installation Manual
March 2015
Page 2
Page 3

Daniel customer service

Location Tel ephon e number Fax number
North America/Latin America +1.713.467.6000 +1.713.827.4805
Daniel Customer Service +1.713.827.6314 +1.713.827.6312
USA (toll free) +1.888.356.9001 +1.713.827.3380
Asia Pacific (Republic of Singapore) +65.6777.8211 +65.6777.0947.0743
Europe (Stirling Scotland, UK) +44 (0)1786.433400 +44 (0)1786.433401
Middle East Africa (Dubai, UAE) +971 4 8118100 +971 4 8865465
Email
Customer Support: daniel.cst.support@emerson.com
Asia-Pacific: danielap.support@emerson.com
Europe: DanielEMA.CST@EmersonProcess.com
Return Material Authorization (RMA)
A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Download the RMA form from the Support Services web page by selecting the link below.
www2.emersonprocess.com/EN-US/BRANDS/DANIEL/SUPPORT-SERVICES/Pages/Support-Services.aspx?
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Signal words and symbols

This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Safety alert symbol
Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Pay special attention to the following signal words, safety alert symbols and statements:
Important
Important is a statement the user needs to know and consider.
Tip
Tip provides information or suggestions for improved efficiency or best results.
Note
Note is a “general by-the-way” content not essential to the main flow of information.
Page 5

Important safety instructions

Installing, operating or maintaining a Daniel product improperly could lead to serious injury or death from explosion or exposure to dangerous substances. To reduce this risk:
Comply with all information on the product, in this manual, and in any local and national
codes that apply to the product.
Do not allow untrained personnel to work with this product.
Use Daniel parts and work procedures specified in this manual.
Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions. Because these products are sophisticated technical instruments, it is important that the owner and operation personnel strictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation, operation, and maintenance.
Daniel also urges you to integrate this manual into your training and safety program.
BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL NOTICES AND PRODUCT WARNINGS.
Product owners (Purchasers):
Use the correct product for the environment and pressures present. See technical data
or product specifications for limitations. If you are unsure, discuss your needs with your Daniel representative.
Inform and train all personnel in the proper installation, operation, and maintenance of
this product.
To ensure safe and proper performance, only informed and trained personnel should
install, operate, repair and maintain this product.
Verify that this is the correct instruction manual for your Daniel product. If this is not
the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from:
http://www.daniel.com
Save this instruction manual for future reference.
If you resell or transfer this product, it is your responsibility to forward this instruction
manual along with the product to the new owner or transferee.
ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND
TROUBLESHOOTING MANUALS AND ALL PRODUCT WARNINGS AND INSTRUCTIONS.
Do not use this equipment for any purpose other than its intended service. This may
result in property damage and/or serious personal injury or death.
Page 6
Product Operation Personnel:
To prevent personal injury, personnel must follow all instructions of this manual prior to
and during operation of the product.
Follow all warnings, cautions, and notices marked on, and supplied with, this product.
Verify that this is the correct instruction manual for your Daniel product. If this is not
the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from:
http://www.daniel.com
Read and understand all instructions and operating procedures for this product.
If you do not understand an instruction, or do not feel comfortable following the
instructions, contact your Daniel representative for clarification or assistance.
Install this product as specified in the INSTALLATION section of this manual per
applicable local and national codes.
Follow all instructions during the installation, operation, and maintenance of this
product.
Connect the product to the appropriate pressure and electrical sources when and
where applicable.
Ensure that all connections to pressure and electrical sources are secure prior to and
during equipment operation.
Use only replacement parts specified by Daniel. Unauthorized parts and procedures can
affect this product's performance, safety, and invalidate the warranty. "Look-a-like" substitutions may result in deadly fire, explosion, release of toxic substances or improper operation.
Save this instruction manual for future reference.
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Notice

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.
DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.
TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE. DANIEL MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.
PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.
Page 8

Warranty and Limitations

1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided. The foregoing warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Daniel, whichever period expires first. Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Products purchased by Daniel from a third party for resale to Buyer ("Resale Products") shall carry only the warranty extended by the original manufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources or environmental conditions, accident, misuse, improper installation, modification, repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of Daniel are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel. All costs of dismantling, reinstallation and freight and the time and expenses of Daniel's personnel and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts replaced by Daniel during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel. THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges and agrees that corrosion or erosion of materials is not covered by this warranty.
2. LIMITATION OF REMEDY AND LIABILITY PERFORMANCE. THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT ARE EXCLUSIVE. IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY DANIEL GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM "CONSEQUENTIAL DAMAGES" SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER'S CUSTOMERS.
: DANIEL SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN
Page 9
Daniel 3814 Liquid Ultrasonic Meter Installation Manual Table of Contents
3-9000-760 Rev E March 2015

Contents

Preface

Daniel customer service
Signal words and symbols
Important safety instructions
Notice
Warranty and Limitations
Section 1: Introduction
1.1 Typical Applications .................................................................................... 2
1.2 Features and benefits: .................................................................................3
1.3 Acronyms, abbreviations and definitions ....................................................... 4
1.4 Daniel MeterLink software ........................................................................... 6
1.5 3814 liquid ultrasonic meter design.............................................................. 8
1.6 Meter specifications ................................................................................. 10
1.7 Pre-installation considerations ................................................................... 14
1.8 Safety ...................................................................................................... 14
1.9 Daniel 3810 Series certifications and approvals ........................................... 16
1.10 FCC compliance....................................................................................... 17
1.11 References .............................................................................................. 18
Section 2: Mechanical installation
2.1 Meter piping, lifting and mounting ............................................................. 19
2.2 Meter components .................................................................................... 21
2.2.1 Piping recommendations................................................................................ 24
2.2.2 High Viscosity piping requirements................................................................. 28
2.3 Meter safety for hoist rings and lifting slings ............................................... 29
2.3.1 Use of appropriate safety engineered swivel hoist rings
in meter end flanges ....................................................................................... 30
2.3.2 Appropriately rated lifting slings ..................................................................... 36
2.4 Mounting requirements in heated or cooled pipelines .................................. 38
Table of Contents i
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Table of Contents Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E
Section 3: Electrical installation
3.1 Cable length TTL mode ..............................................................................39
3.2 Cable length Open Collector mode .............................................................39
3.3 Grounding meter electronics ......................................................................40
3.4 Conduit seals ............................................................................................41
3.4.1 Startup for systems using explosion-proof conduit..........................................42
3.4.2 Startup for systems that use flame-proof cable ...............................................43
3.5 Wiring and I/O...........................................................................................44
3.5.1 CPU Module labeling and LED indicators .........................................................45
3.6 I/O connections ......................................................................................... 50
3.6.1 Frequency/Digital outputs...............................................................................51
3.6.2 Analog input settings ......................................................................................54
3.6.3 Analog output settings....................................................................................54
3.6.4 Digital Input ....................................................................................................54
3.6.5 DHCP server switch settings ............................................................................54
3.6.6 Configuration protect switch settings .............................................................55
3.6.7 External power source connection and fuse.....................................................55
3.6.8 Securing the meter..........................................................................................56
3.6.9 Sealing the unit ...............................................................................................61
Section 4: Configuration
4.1 Daniel MeterLink Setup ..............................................................................63
4.2 Field Setup Wizard..................................................................................... 63
4.3 Using AMS Device Manager to configure the meter ......................................68
4.4 Using a Field Communicator to configure the meter .....................................82
4.5 Security seals for the meter (optional) ........................................................85
Appendix A: Engineering drawings
A.1 Daniel 3810 Series Liquid Ultrasonic Flow Meter drawings ................................................ 87
Appendix B: Open source licenses
B.1 GNU General Public License............................................................................................... 90
B.2 GNU Lesser General Public License .................................................................................. 101
B.3 BSD Open Source License................................................................................................ 105
B.4 M.I.T License ................................................................................................................... 106
Appendix C: Index
C.1 Manual index................................................................................................................... 107
ii Table of Contents
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual List of Tables
3-9000-760 Rev E March 2015

List of Tables

Table 1-1 Acronyms, abbreviations and definitions........................................................................ 4
Table 1-2 Meter specifications ..................................................................................................... 10
Table 2-1 Piping recommendation for uni-directional or bi-directional flow................................. 27
Table 2-2 Hoist ring part number lookup table............................................................................. 34
Table 2-3 Hoist ring lookup table for Daniel 3814 Liquid Ultrasonic Flow Meters ......................... 35
Table 3-1 Configurations for open collector frequency outputs ................................................... 39
Table 3-2 CPU Module labeling and LED functions........................................................................ 46
Table 3-3 Ethernet cable to PC communication ........................................................................... 47
Table 3-4 Serial Port A parameters ............................................................................................... 48
Table 3-5 Frequency/Digital Outputs possible configurations ...................................................... 53
Table 3-6 DHCP server switch settings ......................................................................................... 54
Table 3-7 Configuration protect switch settings .......................................................................... 55
Table 4-1 Local display labels, descriptions and valid units ........................................................... 65
Table B-1 Open source licences ................................................................................................... 89
List of Tables iii
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List of Tables Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E
iv List of Tables
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual List of Figures
3-9000-760 Rev E March 2015

List of Figures

Figure 1-1 Daniel MeterLink download and registration ................................................................ 6
Figure 1-2 Daniel 3814 Liquid Ultrasonic Flow Meter Design.......................................................... 8
Figure 1-3 Transmitter electronics enclosure with optional local display and glass endcap ........... 9
Figure 2-1 Daniel 3814 Liquid Ultrasonic Flow Meter assembly .................................................. 22
Figure 2-2 Transmitter electronics enclosure with optional local display and glass endcap .......... 23
Figure 2-3 Piping recommendations unidirectional flow.............................................................. 26
Figure 2-4 Piping recommendations bidirectional flow................................................................ 26
Figure 2-5 High Viscosity meter tube and Venturi piping recommendations ............................... 28
Figure 2-6 Meter end flange with tapped flat-counterbore hole for hoist ring ............................ 30
Figure 2-7 Safety approved hoist ring and non-compliant eye bolt ............................................. 31
Figure 2-8 90 Degree angle between slings ................................................................................. 32
Figure 2-9 Incorrect sling attachment.......................................................................................... 33
Figure 2-10 Correct sling attachment ........................................................................................... 36
Figure 2-11 Incorrect sling attachment.......................................................................................... 37
Figure 3-1 Internal Transmitter Electronics Enclosure chassis ground .......................................... 40
Figure 3-2 External ground lug .................................................................................................... 41
Figure 3-3 CPU Module labeling and LED indicators ..................................................................... 45
Figure 3-4 PC to meter serial connection wiring ........................................................................ 49
Figure 3-5 CPU Module I/O connections...................................................................................... 50
Figure 3-6 CPU Module - Frequency/Digital outputs common ground ........................................ 53
Figure 3-7 CPU Module power source connections ..................................................................... 55
Figure 3-8 Transmitter electronic enclosure security latch .......................................................... 56
Figure 3-9 Transmitter Electronics Enclosure security seals ......................................................... 57
Figure 3-10 Base Enclosure wire seal installation............................................................................ 58
Figure 3-11 Base Enclosure security seals ...................................................................................... 59
Figure 3-12 Transducer assembly security wire seals ..................................................................... 60
Figure 4-1 AMS Device Description search................................................................................... 68
Figure 4-2 AMS file download complete ...................................................................................... 69
Figure 4-3 AMS Device Manager ................................................................................................. 70
Figure 4-4 AMS Device Manager - Overview ................................................................................ 70
Figure 4-5 AMS Device Manager - Guided Setup .......................................................................... 71
Figure 4-6 AMS Device Manager - Service Tools All Variables status indicators............................. 73
Figure 4-7 Display Meter K-Factors .............................................................................................. 73
List of Figures v
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List of Figures Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E
Figure 4-8 AMS Device Manager - Configure Manual Setup..........................................................74
Figure 4-9 Gating configuration parameter Edge gated, active high ............................................76
Figure 4-10 Gating configuration parameter Edge gated, active low..............................................76
Figure 4-11 Gating configuration parameter State gated, active high............................................76
Figure 4-12 Gating configuration parameter State gated, active low .............................................76
Figure 4-13 Configure Flow Analysis Alert .....................................................................................77
Figure 4-14 AMS Device Manager - Service Tools Alerts .................................................................78
Figure 4-15 Configuration changes dialog .....................................................................................78
Figure 4-16 AMS Device Manager - Service Tools ...........................................................................79
Figure 4-17 AMS Device Manager - Service Tools All Variables .......................................................80
Figure 4-18 AMS Device Manager - Service Tools Trends ...............................................................81
Figure 4-19 3814 transmitter field wiring conduit entries ..............................................................83
Figure 4-20 Field Communicator wiring diagram for the 3810 Series electronics ..........................84
vi List of Figures
Page 15

Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction

3-9000-760 Rev E March 2015
Section 1: Introduction
Daniel 3814 Liquid Ultrasonic Meters have various configurations that meet a broad range of
TM
customer requirements. Each meter comes fully assembled from Daniel Control, Inc. and all parts and assemblies are tested prior to shipment.
Refer to the following documents for additional details:
P/N 3-9000-762 HART® Field Device Specification Guide Liquid Ultrasonic Meter
P/N 3-9000-764 Daniel 3810 Liquid Ultrasonic Meter Maintenance and Troubleshooting
Manual
Computer simulations of various velocity profiles demonstrate that four measurement paths provide an optimum solution for measuring asymmetric flow. The Daniel 3814 Liquid Ultrasonic Meter utilizes four cross-bore, parallel-plane measurement paths to offer a high degree of accuracy, repeatability, and superior low-flow capabilities without the compromises associated with conventional technologies. These features make the Daniel 3814 Liquid Ultrasonic Meter the best choice for custody transfer applications.
Measurement and
The Daniel 3814 Liquid Ultrasonic Meter technology can be applied to custody transfer flow measurement applications as shown in the following section.
Section 1: Introduction 1
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Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual
Re 5000
March 2015 3-9000-760 Rev E

1.1 Typical Applications

Custody transfer measurement
Allocation measurement
High viscosity, low Reynolds Number applications (where )
Check metering
Leak detection
Line balancing
Batch control
Loading and off loading
Offshore
- FPSO (Floating Production, Storage and Offshore Loading)
- Offshore Platforms
- Barges
Pipelines
- Crude Oil pipelines
- Refined product pipelines
Ter m in al s
- Loading and off-loading (Ship, barge, truck, railcar, etc…)
- Ta nk Farms
- Cavern Storage
2 Typical Applications
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction
3-9000-760 Rev E March 2015

1.2 Features and benefits:

Explosion-proof transmitter electronics enclosure with CPU Module, Power Supply,
Intrinsic Safety Barrier Module and Backplane board
Intrinsically safe Transducer electronics enclosure with the Acquisition Module
HART®
architecture
Reduce unaccounted measurement
Increase energy savings
Replaceable transducers while under pressure
Extensive self diagnostics
Immediate alarm reporting
Auto-detected ASCII/RTU Modbus communications protocol
Interchangeable electronics modules
and AMS Suite: Intelligent Device Manager communications for PlantWebTM
Internet-ready communications
Ethernet access
Modbus TCP/IP
On-board LED status indicators
Analog pressure and temperature inputs
®
Daniel MeterLink (a Windows
-based interface software)
Local Display (optional)
Glass endcap (for local display installations)
For other features and benefits refer to the product datasheet at:
http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/FLOW/Pages/Flow.aspx
Features and benefits: 3
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Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E

1.3 Acronyms, abbreviations and definitions

Table 1-1 Acronyms, abbreviations and definitions
Acronym or abbreviation Definition
°degree (angle)
o
C
o
F
ADC analog-to-digital converter
AI analog input
AMS® Suite Device Manager Asset Management Software - Device Manager
AO analog output
ASCII MODBUS A Modbus protocol message framing format in which ASCII characters are used to
boolean a type of data point that can only take on values of TRUE or FALSE (generally TRUE is
bps bits per second (baud rate)
cPoise centipoise (viscosity unit)
CPU central processing unit
CTS Clear-to-Send; the RS-232C handshaking signal input to a transmitter indicating that
DAC Digital-to-Analog Converter
Daniel MeterLink Daniel Ultrasonic Meter interface software
DI digital input
DO digital output
DHCP Dynamic Host Configuration Protocol
dm
ECC Error Correction Code
EEPROM Electrically-Erasable, Programmable Read-Only Memory
Flash non-volatile, programmable read-only memory
HART® Communication Protocol Highway Addressable Remote Transducer communications protocol
FODO output that is user configurable as either a frequency or digital output
hr hour (time unit)
Hz hertz (cycles per second, frequency unit)
I/O Input/Output
IS Intrinsically Safe
K kelvin (temperature unit)
kHz
LAN Local Area Network
LED light-emitting diode
m meter (length unit)
3
/d
m
degrees celsius (temperature unit)
degrees fahrenheit (temperature unit)
delineate the beginning and end of the frame. ASCII stands for American Standard Code for Information Interchange.
represented by a value of 1, FALSE is represented by a value of 0)
it is okay to transmit data – i.e., the corresponding receiver is ready to receive data. Generally, the Request-to-Send (RTS) output from a receiver is input to the Clear-to­Send (CTS) input of a transmitter.
-1
decimeter (10
kilohertz (10
cubic meters per day (volumetric flow rate)
meters, length unit)
3
cycles per second, frequency unit)
4 Acronyms, abbreviations and definitions
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction
3-9000-760 Rev E March 2015
Table 1-1 Acronyms, abbreviations and definitions
Acronym or abbreviation Definition
m3/h
3
m
/s
mA milliamp (current unit)
MAC Address Media Access Control (Ethernet Hardware Address -EHA)
microinch (
μinch)
micron
MMU Memory Management Unit
MPa
N/A not applicable
Nm3/h
NOVRAM non-volatile random access memory
Pa Pascal, equivalent to 1 newton per square meter (pressure unit)
Pas Pascal Second (viscosity unit)
PC Personal Computer
PFC peripheral field connection (board)
P/N part number
PS power supply (board)
psi pounds per square inch (pressure unit)
psia pounds per square inch absolute (pressure unit)
psig pounds per square inch gage (pressure unit)
RRadius
rad radian (angle)
RAM Random Access Memory
RTS Request-to-Send; the RS-232C handshaking signal output by a receiver when it is
RTU MODBUS A Modbus protocol framing format in which elapsed time between received charac-
s second (time unit, metric)
SDRAM Synchronous Dynamic Random Access Memory
sec second (time unit, u.s. customary)
TCP/IP Transmission Control Protocol/Internet Protocol
time_t seconds since Epoch (00:00:00 UTC Jan. 1, 1970) (time unit)
UDP User Datagram Protocol
U.L. Underwriters Laboratories, Inc. - product safety testing
V volts (electric potential unit)
W watts (power unit)
cubic meters per hour (volumetric flow rate)
cubic meters per second (volumetric flow rate)
-6
microinch (10
in)
micrometer (10-6 m)
6
megapascal (equivalent to 10
Pascal) (pressure unit)
normal cubic meters per hour
ready to receive data
ters is used to separate messages. RTU stands for Remote Terminal Unit.
and certification organization
Acronyms, abbreviations and definitions 5
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Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E

1.4 Daniel MeterLink software

Daniel MeterLink configuring your meter, collecting logs and reports, monitoring the meter health and alarm statuses. Daniel MeterLink may be downloaded at no charge from:
Figure 1-1 Daniel MeterLink download and registration
TM
software has robust features for setting communications parameters,
http://www.daniel.com/um2.htm
6 Daniel MeterLink software
Page 21
Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction
3-9000-760 Rev E March 2015

Procedure

1. From the right panel under Quick Links, click the MeterLink Registration and Download link.
2. Click the Order Now button to complete the Online registration form.
3. Click Next to go to the order confirmation page.
4. Click Complete Order. You will receive a conformation e-mail with a hyperlink directing you to the download site. Click the link provided.
5. Click Save.
Refer to the Daniel MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual (P/N 3-9000-763) for installation instructions and setup for initial communications. You may download the manual from the Daniel MeterLink web page:
http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/MeterLink.aspx
Daniel MeterLink software 7
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Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual
A.
B.
C.
A. Transmitter electronics enclosure (explosion-proof) Optional - Local Display with glass endcap (
Figure 1-3
) B. Base electronics enclosure (intrinsically safe) C. Meter body with transducer assemblies (LT-031, LT-03, LT-04, LT-05, LT-08, or LT-09) (intrinsically safe)
March 2015 3-9000-760 Rev E

1.5 3814 liquid ultrasonic meter design

The Daniel 3814 Liquid Ultrasonic Flow Meter is a four-path (eight transducers) in-line meter designed to measure the difference in signal transit time with and against the flow across one or more measurement path(s). A signal transmitted in the flow direction travels faster than one transmitted against the flow direction. Each measurement path is defined by a transducer pair in which each transducer alternately acts as transmitter and receiver. The meter uses transit time measurements and transducer location information to calculate the mean velocity.
Computer simulations of various velocity profiles demonstrate that multiple measurement paths provide an optimum solution for measuring asymmetric flow. The Daniel 3814 Liquid Ultrasonic Flow Meter utilizes four cross-bore, parallel-plane measurement paths, offers a high degree of repeatability, bi-directional measurement and superior low-flow capabilities without the compromises associated with conventional technologies.
Figure 1-2 Daniel 3814 Liquid Ultrasonic Flow Meter Design
8 3814 liquid ultrasonic meter design
Page 23
Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction
3-9000-760 Rev E March 2015
Figure 1-3 Transmitter electronics enclosure with optional local display and glass endcap
The Daniel 3814 Liquid Ultrasonic Flow Meter is a four-path (eight transducers) in-line meter designed to measure the difference in signal transit time with and against the flow across one or more measurement path(s). A signal transmitted in the flow direction travels faster than one transmitted against the flow direction. Each measurement path is defined by a transducer pair in which each transducer alternately acts as transmitter and receiver. The meter uses transit time measurements and transducer location information to calculate the mean velocity.
Computer simulations of various velocity profiles demonstrate that multiple measurement paths provide an optimum solution for measuring asymmetric flow. The Daniel 3814 Liquid Ultrasonic Flow Meter utilizes four cross-bore, parallel-plane measurement paths, offers a high degree of repeatability, bi-directional measurement and superior flow capabilities for custody transfer without the compromises associated with conventional technologies.
The Daniel 3814 Liquid Ultrasonic Flow Meter’s U.L. safety listing is accomplished through the combination of an explosion-proof Transmitter Electronics Enclosure that houses the CPU Module, Power Supply board, I.S. Barrier board, Backplane board and optional LCD Display board.
NOTE: The optional LCD Display requires firmware v1.04 or later and Uboot version, January 31,
2013.
The Base Electronics Enclosure is intrinsically safe and houses the Acquisition Module, the acquisition cable and wiring. The Intrinsically safe transducers and cable assemblies are designed for Class 1, Division 1, Groups C and D areas without need of further protection when installed in accordance with the field wiring diagram (refer to Daniel drawing DMC - 004936, The Daniel 3814 Liquid Ultrasonic Flow Meter’s U.L. safety listing is accomplished through the combination of an explosion-proof Transmitter Electronics Enclosure that houses the CPU Module, the Base Electronics Enclosure that houses the Acquisition Module with intrinsically safe transducers and cable assemblies designed for Class 1, Division 1, Groups C and D areas without need of further protection when installed in accordance with the field wiring diagram (refer to Daniel drawing DMC -004936, see Appendix A) and Section 1.8.
3814 liquid ultrasonic meter design 9
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Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual
FLUID CONTENTS MAY BE HAZARDOUS
The meter must be fully depressurized and drained before attempting to remove the transducer housing. If fluid begins to leak from the transducer housing, immediately reinstall it.
Failure to do so may cause serious injury or equipment damage.
ESCAPING FLUIDS HAZARD
The purchaser of the meter is responsible for the selection of Daniel components/seals and materials compatible with the chemical properties of the measurement fluid.
Failure to select suitable meter components/seals may cause escaping fluids, resulting in injury or equipment damage.
March 2015 3-9000-760 Rev E

1.6 Meter specifications

Consult your Daniel Sales and Service representative to ensure you purchase the correct components and seals for your application.
Specifications for Daniel 3814 Liquid Ultrasonic Flow Meters are below:
Table 1-2 Meter specifications
Liquid Meter specifications
Meter type Number of paths:
Enclosure materials
Meter Performance
Linearity
Repeatability
Velocity range
Upper Viscosity Limit
Four path (eight transducer) chordal design
Ultrasonic type:
Transit-time based measurement
Spool piece with integral mount transducers
ASTM B26 Gr A356.0 T6 AluminumChromate conversion coated with a polyurethane enamel
ASTM A351 Gr CF8M Stainless SteelPassivated
± 0.15% of measured value over a 10:1 turndown
± 0.20% of measured value over a 20:1 turndown
±0.02% of reading in the specified velocity range
2.0 fps (0.6 m/s) to 40.0 fps (12.2 m/s) (nominal) 48 fps (14.3 m/s) (over-range)
150 centipoise (Transducers LT-01, LT-03, LT-08, LT-09)
1000 centipoise (Transducers LT-04, LT_05)
10 Meter specifications
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction
3-9000-760 Rev E March 2015
Table 1-2 Meter specifications
Body and Flange Pressure rating range
Flange types
Specific Gravity
Accuracy Limits
U.S. Customary Units - Meter sizes 4 inches to 24 inches (Raised face, RTJ or Companion)
Line sizes:4” inches (DN 100)6” inches (DN 150)8” inches (DN 200)10” inches (DN 250)12” inches (DN 300)16” inches (DN 400)18” inches (DN 450)20” inches (DN 500)24” inches (DN 600)
ANSI pressure classes (per ANSI B16.5):150 ANSI / PN 20300 ANSI / PN 50600 ANSI / PN 100900 ANSI / PN 1501500 ANSI/PN 200
Body and flange material and temperature ratings:Carbon Steel body and Flanges: (-45 °C to 150 °C)316 Stainless steel body and flanges: (-50 °C to 150 °C)316L Stainless steel body and flanges: (-50 °C to 150 °C)Carbon Steel body and flanges: (-50 °C to 150 °C)
Maximum PressuresDependent on operating temperature
Minimum Pressures0 psig 0 barg
Meter bore
Schedule 20, 30, 40, 80, 120, 160, LW, XS, XXS and Standard
Raised face or RTJ
0.35 to 1.50
Accuracy limits typically are:±0.20% without a flow calibration
Meter specifications 11
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Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E
Table 1-2 Meter specifications
Electronic specifications
Power Meter
Tem pe ra tu re flameproof Transmitter Electronic Enclosure and Base Electronics Enclosure
10.4 VDC to 36 VDC
11 W typical power consumption
Serial cable
Belden #9940 or equivalent (22 gauge)Capacitance (pF/m) 121.397 (conductor to conductor) Capacitance (pF/m) 219.827 (conductor to other conductor and shield)Resistance (DC) DCR @ 20 °C (Ohm/km) 48.2307
Nominal Outer shield resistance - DCR @ 20 °C (Ohm/km) 16.405
Operating voltage - 300 V RMS (UL AWM Style 2464)Current 2.4 Amps per conductor @ 25 °C (recommended)
Ethernet cable
Cat-5 Standard 100Mbps
Frequency (
see Table 3-1)
22 AWG wire characteristics are as follows:Capacitance = 20 pF/ft or 20 nF/1000 ft (between two wires)Resistance = 0.0168 Ohms/ft or 16.8 Ohms/1000 ftPull-up voltage is 24 VDC
Tra n sd uc er s
LT-01, LT-03Operating Temperature Range -58
o
F to +212 oF (-50 oC to 100 oC)
LT-04, LT-05, LT-08, LT-09Operating Temperature Range -58
Note: The process temperature must not exceed the operating temperature range of
the transducers.
Note: The ultrasonic transducers are not intended for use across boundary walls of different
hazardous area classifications. The transmitter electronics cannot be remote mounted from a Division 1 classification to a Division 2 area to meet an area classification.
o
F to +302
o
F (-50
o
C to +150 oC)
Communications specifications
Connectivity protocols One serial RS-232/RS-485 ports (115 kbps baud rate) (Modbus RTU/ASCII)
(1) Serial Port A
(RS-232/RS-485 Full Duplex/RS-485 Half Duplex)
One Ethernet Port (TCP/IP) 100 BaseT
Up to 10 Mbps
Modbus TCP
Device compatibility FloBoss 103, FloBoss S600 flow computer, ROC 107,
Digital, analog, and frequency inputs
Digital Input(s) (Selectable)
(1) Single polarity (for flow calibration gating - contact closure)
Single input for starting and stoppingFour pulse configurations available
Analog Input(s) (2) 4-20 mA
AI-1 Temperature
AI-2 Pressure
Note: The analog-to-digital conversion accuracy is within ±0.05% of full scale over the operating
temperature range.
Note: AI-1 and AI-2 are electronically isolated and operate in sink mode. The input contains a
series resistance so HART® Communicators can be connected to configure sensors.
A 24 Volt DC power supply is available to provide power to the sensors.
12 Meter specifications
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction
3-9000-760 Rev E March 2015
Table 1-2 Meter specifications
Digital, analog, and frequency outputs
Frequenc y/Digital Output(s)
The meter has user-configurable selections for either a Frequency Output or Digital status (FODO) (Also see Section 3.6.1) (3) Frequency/Digital Outputs
FODO1 (four possible output configurations)
FODO2(eight possible output configurations)
FODO3(eight possible output configurations)
Frequency or Digital Output parameter pairs ( Frequency or Digital Outputs (FODO 1) source selections:
see Section 3.6.1)
(FO1A, DO1A, FO1B, DO1B)
Frequency or Digital Outputs (FODO 2) source selections
(FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B)
Frequency or Digital Outputs (FODO 3) source selections
(FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B)
Mode options:
Open Collector (requires external excitation supply voltage and pull-up resistor)
TTL (internally powered by the meter 0-5 VDC signal)
Channel B Phase options:
Lag forward, Lead reverse (Phase B lags Phase A while reporting forward flow, leads Phase A
while reporting reverse flow)
Lead forward, Lag reverse (Phase B leads Phase A while reporting forward flow, lags Phase A
while reporting reverse flow)
Phase A and Phase B output (based on flow direction)
Reverse flow - output only reports flow in the reverse direction. For frequency outputs,
Phase B of the output is 90 degrees out of phase with Phase A.
Forward flow - output only reports flow in the forward direction. For frequency outputs,
Phase B of the output is 90 degrees out of phase with Phase A.
Absolute - output reports flow in both directions. For frequency outputs, Phase B of the
output is 90 degrees out of phase with Phase A.
Bidirectional - output reports flow on Phase A only in the forward direction and on Phase B
only in the reverse direction.
Maximum frequency for the frequency outputs
1000Hz
5000Hz
Analog Output(s) (1) 4-20 mA independently configurable analog output (HART)
(1) 4-20 mA independently configurable analog output (conventional)
The analog output zero scale offset error is within ±0.1% of full scale and gain error is within ±0.2% of full scale. The total output drift is within ±50 ppm of full scale per °C.
Meter specifications 13
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Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E

1.7 Pre-installation considerations

Pipeline equipment code compliance, ANSI, ASME, etc.
Proper Inlet/outlet meter tube piping for reasonable stable flow to the settling chamber
(first meter tube spool upstream of the meter).
Electrical safety compliance; UL,ULC, ATEX, IECEx etc.
Civil and structural good practices compliance
Contractual agreements or governmental compliance (or both)
In-situ performance test procedures
In-situ meter calibration
Field tested advanced meter health and flow dynamics diagnostics
Data collection and retention procedures

1.8 Safety

Daniel 3810 Series Liquid Ultrasonic Meters are approved to the ATEX Directive 94/9/EC.
Refer to the 3810 Series Systems Wiring Diagram, Sheet 3 (P/N DMC -004936) for the certification tag (see Appendix A).
14 Pre-installation considerations
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction
EXPLOSION OR FIRE HAZARD
READ AND FOLLOW THE WARNINGS BELOW:
Conduit runs must have a sealing fitting within 457mm (18 inches) of the enclosure to reduce the
risk of an explosion or a fire.
During operation, keep covers tightly closed. DO NOT open the assembly when an explosive
atmosphere may be present.
During equipment maintenance, disconnect power before opening transmitter or base
electronics. Clean cover joints before replacing.
DO NOT substitute meter components. Substituting components may compromise the intrinsic
safety.
Failure to follow these safety instructions may result in severe injury to personnel or cause damage to
3-9000-760 Rev E March 2015
Daniel 3810 Series Liquid Ultrasonic Meters are INMETRO certified. Refer to the 3810 Series Liquid Ultrasonic Flow Meter Tag, INMETRO Certification drawing DMC - 006173.
Certificate number: NCC 11.0163 X Marking: --Ex d ia IIB T4 Gb IP66 W Electrical parameters: Refer to Section 1.6, Table 1-2
Special conditions for safe use
Explosion proof joint dimensions are compliant with the Brazilian Association of
technical standard: ABNT NBR IEC 60079-1, Table 3.
The enclosure for the explosion proof transmitter and intrinsically safe barrier must be
remote mounted (refer to Section 1.6, Table 1-2)
o
40
F (60 oC) (refer to Section 1.6, Table 1-2)
if the operating temperature exceeds 1
Cable length (refer to Section 1.6, Table 1-2)
Safety 15
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Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E

1.9 Daniel 3810 Series certifications and approvals

Daniel 3810 Series Liquid Ultrasonic Flow Meters have electrical, metrology, intrinsic safety and Pressure Equipment Directive certifications and approvals by the agencies listed below. Refer to the nameplate tag on the meter body, the wiring diagram (P/N DMC - 004936) in Appendix A and observe all safety precautions. Daniel 3810 Series Liquid Ultrasonic Flow Meters operate within the pressure and temperature range of the device (also see Section 1.6 for meter specifi­cations).
Daniel 3810 Series Liquid Ultrasonic Flow Meters have electrical, metrology, intrinsic safety and Pressure Equipment Directive certifications and approvals by the agencies and standards listed below.

Standards

US
Canada
Europe
- Explosive Atmospheres (ATEX)
- International Electrotechnical Commission (IECEx)
- Pressure Equipment Directive (PED via BSI)
- Electromagnetic Compatibility (EMC)
- International Organization of Legal Metrology (OIML)
16 Daniel 3810 Series certifications and approvals
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
3-9000-760 Rev E March 2015

Approval Agencies

UL
ULC
DEMKO
INMETRO
NEPSI
GOSTR
IMPORTANT
Please consult Daniel Customer Service for the complete metrology approvals list.

1.10 FCC compliance

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio com­munications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
FCC compliance 17
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Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E

1.11 References

[1] Gould Modbus Protocol Reference Guide, Rev. B, PI-MBUS-300
[2] API MPMS Chapter 5.8, Section 8-Measurement of Liquid Hydrocarbons by Ultrasonic Flow
Meters Using Transit Time Technology, Edition: 2nd American Petroleum Institute / 01-Nov­2011
[3] API MPMS Chapter 4.2, Displacement Provers, 3rd Edition | September 2003 | Reaffirmed:
March 2011
[4] API MPMS Chapter 12.2, Calculation of Petroleum Quantities Using Dynamic Measurement
Methods And Volumetric Correction Factors, 2nd Edition | May 1995 | Reaffirmed: February 2009
18 References
Page 33
Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation
SURFACE TEMPERATURE HAZARD
The meter body and piping may be extremely hot or cold.
Wear appropriate personal protective equipment when coming in contact with the meter. Failure to do so may result in injury.
TRIPPING HAZARD
Clear all obstacles or obstructions from the work area when transporting, installing or removing the meter.
Failure to clear the work area may cause injury to personnel.
CUTTING HAZARD
Sharp edges may be present on the meter.
Wear appropriate personal protective equipment when working on the meter. Failure to do so may cause serious injury.
TRANSPORTATION HAZARD
When moving the meter, do not insert the forks of a forklift into the bore.
inserting the forks may cause the meter to become unstable, resulting in injury or damage to the bore and sealing face.
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Section 2: Mechanical installation

2.1 Meter piping, lifting and mounting

Refer to the following sections for piping recommendations, lifting with hoist rings and slings, mounting in heated or cooled pipelines and safety warnings and precautions.
Section 2: Mechanical installation 19
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Section 2: Mechanical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
CRUSHING HAZARD
Do not remove flange stabilizers.
Attempting to do so may allow the meter to roll, resulting in serious injury or equipment damage.
A.
A. Flange stabilizers
ESCAPING FLUIDS HAZARD
The purchaser of the meter is responsible for the selection of Daniel components/seals and materials compatible with the chemical properties of the measurement fluid.
Failure to select suitable meter components/seals may cause escaping fluids, resulting in injury or equipment damage.
.
March 2015 3-9000-760 Rev E
Consult your Daniel Sales and Service representative to ensure you purchase the correct components and seals for your application.
20 Meter piping, lifting and mounting
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation
FLUID CONTENTS MAY BE UNDER PRESSURE
When the meter is under pressure, DO NOT attempt to remove or adjust the transducer housing.
Attempting to do so may release pressurized fluid, resulting in serious injury or equipment damage
FLUID CONTENTS MAY BE HAZARDOUS
The meter must be fully depressurized and drained before attempting to remove the transducer housing. If fluid begins to leak from the transducer housing, immediately reinstall it.
Failure to do so may cause serious injury or equipment damage.
A. Transducer housing
A.
3-9000-760 Rev E March 2015

2.2 Meter components

Daniel 3810 Series Ultrasonic Flow Meters are assembled, configured, and tested at the factory. The meter components include the Transmitter Electronics Enclosure, the Base Electronics.
Enclosure and the Meter Body with transducer assemblies.
Meter components 21
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Section 2: Mechanical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
EXPLOSION OR FIRE HAZARD
Conduit runs must have a sealing fitting within 50 mm (2 inches) of the enclosure to reduce the risk of an explosion or a fire.
During operation, keep covers tight.
During equipment maintenance, disconnect power before opening transmitter or base electronics. Clean cover joints before replacing.
DO NOT substitute meter components. Component substituting may compromise the intrinsic safety.
Failure to do so may result in severe injury to personnel or cause damage to the equipment.
A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board
B. Intrinsically-safe base enclosure includes Acquisition Module C. Meter body transducer assemblies and cables
A.
B.
C.
and Backplane Board, Optional: glass endcap for Local Display)
March 2015 3-9000-760 Rev E
Figure 2-1 Daniel 3814 Liquid Ultrasonic Flow Meter assembly
22 Meter components
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation
A.
B.
A. Transmitter electronics enclosure with glass endcap B. Local display
3-9000-760 Rev E March 2015
Figure 2-2 Transmitter electronics enclosure with optional local display and glass endcap
Meter components 23
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Section 2: Mechanical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
BURST HAZARD
Before pipeline cleaning and maintenance (“pigging operations”), remove straightening vanes or flow conditioners.
Failure to do so may cause excessive pressure in the meter system, resulting in serious injury/ death or equipment damage.
3814 Ultrasonic Flow Meter with flow conditioner for unidirectional flow
3814 Ultrasonic Flow Meter with flow conditioner for bidirectional flow
March 2015 3-9000-760 Rev E

2.2.1 Piping recommendations

24 Piping recommendations
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation
For optimal flow measurement conditions, Daniel suggests the piping configurations below. Regardless of the configuration selected, the user agrees to accept full responsibility for the site piping design and installation.
3-9000-760 Rev E March 2015
Flow conditioning is recommended for best measurement results
Honed or un-honed meter tube(s)
Flow direction (unidirectional or bidirectional)
Correct meter size selection - too low may cause poor flow stability (thermal convection
or too fast may cause erosion problems and resonance, cracks or failure of probes or thermowells (approximately 0.6 to 12 m/sec or 2 to 40 ft./sec).
Space availability for meter lengths (to allow inlet piping customization)
Concentric alignment pins or flange concentricity technique considerations
Piping recommendations 25
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Section 2: Mechanical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E
Figure 2-3 Piping recommendations unidirectional flow
Figure 2-4 Piping recommendations bidirectional flow
All pipe lengths are minimum:
D = Nominal pipe size in inches (i.e. 6" pipe size; 10 D = 48 in)
P = Pressure measurement location
T = Temperature measurement location
26 Piping recommendations
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation
To access the product datasheet, from the Daniel products page (above link), select the Daniel Liquid Ultrasonic Flow Meter link, click the Documentation tab, expand the Data Sheets - Bulletins - Catalogs tab, then select the Data Sheet.
FAULTY METER INSTALLATION
Correctly install the equipment
If meter bodies are mounted or oriented differently than specified above, debris or gas may collect in the transducer ports which could adversely affect the transducer signals, or cause equipment damage.
3-9000-760 Rev E March 2015
Refer to the ultrasonic meter product data sheet for piping information. The Liquid Ultrasonic Flow Meter Datasheet may be downloaded from the Daniel website:
http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/Ultrasonic-Series-
3800.aspx
Meter tube dimensions with tube bundle or profiler plate for uni-directional and bi-directional flow, the minimum straight pipe length is as follows:
Table 2-1 Piping recommendation for uni-directional or bi-directional flow
Uni-Directional Flow Bi-Directional Flow
8D up stream (with a flow conditioner)
8D up stream (no flow conditioner)
5D down stream 8D down stream
8D up stream (with a flow conditioner)
8D up stream (no flow conditioner)
The bore of the mating piping should be within 1% of the meter inside diameter.
The meter is provided with dowel pins to align the meter body bore with the bore of the
mating piping.
The Daniel Liquid Ultrasonic Flow Meter should be mounted in horizontal piping with the
chord paths horizontal
Normally, the meter body is installed so that the electronics assembly is on the top of the
meter. If there is insufficient space above the piping for this arrangement, the meter can be ordered with extra long transducer cables for remote mounting or the meter housing can be installed with the electronics assembly on the bottom.
The mating piping should include temperature and pressure measurement connections
located a minimum of two nominal pipe diameters length down stream of the meter, or per API MPMS 5.8.
Piping recommendations 27
Piping requirements for field calibration of high viscosity, low Reynolds Number
applications is comprised of the upstream pipe section, CPA (Canadian Pipeline Associates) flow conditioning plate, Venturi reducer section, ultrasonic meter and downstream pipe section.
Page 42
Section 2: Mechanical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
HIGH VISCOSITY FLOW MEASUREMENT METER RECALIBRATION
In high viscosity meter applications, if the connection between the upstream meter flange (Figure 2-5, Item D) and the Venturi reducer (Figure 2-5, Item C) is disassembled or disturbed for any reason, the meter will need to be recalibrated in accordance with Daniel recommendations. Alignment of this flange joint is critical in the performance of the meter. It is recommended to consult Daniel Support for assistance when re-aligning this joint.
Failure to recalibrate the meter and correctly reinstall the flanged joint will result in faulty flow measurement.
A.
B.
C.
E.
F. G .
B. Flow conditioner and flange gaskets C. Venturi conical reducer D. Upstream meter flange E. 3810 Series Liquid Ultrasonic Flow Meter F. Pressure tap
D.
A. Meter tube
G. Temperature ap
SUNSHIELD PROTECTION
Install a sunshield to prevent prolonged exposure to direct sunlight in extreme climates.
Failure to shield the meter may result in exceeding the process temperature range and damage transmitter electronics.
March 2015 3-9000-760 Rev E

2.2.2 High Viscosity piping requirements

The piping requirements for High Viscosity meter applications are shown in Figure 2-5.
Figure 2-5 High Viscosity meter tube and Venturi piping recommendations
Sunshields, to be provided by the customer, may be required to prevent exceeding the ambient operating temperature range when the meter is mounted in a location with extremely hot climates.
28 High Viscosity piping requirements
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation
HOISTING AND LIFTING HAZARD
Lifting a Daniel Ultrasonic Meter with Other Equipment
The following lifting instructions are for installation and removal of the Daniel Ultrasonic Meter ONLY. The instructions below do not address lifting the Daniel ultrasonic meter while it is attached, bolted, or welded to meter tubes, piping, or other fittings.
Using these instructions to maneuver the Daniel Ultrasonic Meter while it is still attached, bolted, or welded to a meter tube, piping, or other fitting may result in equipment damage, serious injury, or death.
The operator must refer to their company's hoisting and rigging standards, or the "DOE-STD­1090-2004 Hoisting and Rigging" standard if such company standards do not exist, for lifting and maneuvering any assembled meter tube and associated piping.
CRUSHING HAZARD
During meter installation or removal, always place the unit on a stable platform or surface that supports its assembled weight.
Failure to do so could allow the meter to roll, resulting in serious injury or equipment damage.
Prior to lifting the unit, refer to the Daniel 3814 Liquid Ultrasonic Flow Meter nameplate or outline dimensional (general arrangement) drawing for the assembled weight.
3-9000-760 Rev E March 2015

2.3 Meter safety for hoist rings and lifting slings

A Daniel Liquid Ultrasonic Flow Meter can be safely lifted and maneuvered into and out of a meter run for installation or service by obeying the following instructions.
Meter safety for hoist rings and lifting slings 29
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Section 2: Mechanical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
A. Plug Bolt
B. Flat Counterbore Surface
A.
B.
March 2015 3-9000-760 Rev E
When lifting a Daniel Ultrasonic Meter by itself, Daniel recommends two methods. These methods are:
Using appropriately rated Safety Engineered Swivel Hoist Rings installed in the Daniel
Ultrasonic Meter end flanges.
Using appropriately rated lifting slings positioned at designated areas of the Daniel
Ultrasonic Meter.
Both methods must be used in conjunction with all appropriate company hoisting and rigging standards or the DOE-STD-1090-2004 HOISTING AND RIGGING standards do not exist. Refer to the following sections for more information on these two methods.
standard if such company

2.3.1 Use of appropriate safety engineered swivel hoist rings in meter end flanges

Daniel Ultrasonic meters come equipped with a tapped hole located on the top of each meter body end flange. A flat machined surface surrounds each tapped hole. This feature provides complete surface contact ONLY between the meter flange and an OSHA compliant Safety Engineered Swivel Hoist Ring as shown in Figure 2-7.
Operators SHALL NOT use Eye Bolts (see Figure 2-7) in the Daniel Ultrasonic Meter flange tapped holes to aid in lifting or maneuvering the unit.
Operators SHALL NOT use other Hoist Rings that do not fully seat flush with the counter bore on the top of the meter flanges.
Figure 2-6 Meter end flange with tapped flat-counterbore hole for hoist ring
30 Use of appropriate safety engineered swivel hoist rings in meter end flanges
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation
Eye bolt
Safety engineered swivel hoist ring
3-9000-760 Rev E March 2015
Figure 2-7 Safety approved hoist ring and non-compliant eye bolt
Safety precautions using safety engineered swivel hoist rings
Read and follow the Safety Precautions listed below:
1. Meters must only be lifted by personnel properly trained in the safe practices of rigging
and lifting.
2. Remove the plug bolts installed in the tapped holes on the top of the flanges. Do not
discard the bolts as they must be reinstalled once the lifting operation is complete to prevent corrosion of the tapped holes.
3. Make sure the tapped holes on the meter are clean and free of debris before installing
the hoist rings.
4. Use only the safety engineered swivel hoist rings that are rated for lifting the meter. Do
not use any other type of hoist rings with the same screw size or heavy duty hoist rings. The meter tapping and counter bore size are suitable only for the hoist rings specified by Daniel.
5. When installing a hoist ring, make sure the base surface of the hoist ring fully contacts
the machined flat surface of the tapped hole. If the two surfaces do not come in contact then the hoist ring will not hold its full rated load. Torque the hoist ring attachment bolts to the limit indicated on the hoist rings.
6. After installation of the hoist rings, always check that the ring rotates and pivots freely
in all directions.
7. NEVER attempt to lift the meter using only one hoist ring.
Use of appropriate safety engineered swivel hoist rings in meter end flanges 31
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Section 2: Mechanical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E
8. Always use separate slings to each hoist ring. NEVER reeve one sling through both hoist
rings. The slings must be of equal length. Each sling must have a load rating that equals or exceeds the hoist ring load rating. The angle between the two slings going to the hoist rings must never exceed 90 degrees or the load rating of the hoist rings will be exceeded.
Figure 2-8 90 Degree angle between slings
32 Use of appropriate safety engineered swivel hoist rings in meter end flanges
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation
3-9000-760 Rev E March 2015
9. NEVER allow the slings to contact the electronics enclosure. Damage to the enclosure
may occur. Use a spreader bar with the slings to prevent contact with the electronics enclosure and the base enclosure (see Figure 2-10). If the slings do come in contact with the electronic enclosure then remove the two bolts holding the enclosure to its base and temporarily remove the head from the meter during the lifting operation. You will need to unplug the cable from J3 on the Acquisition Module. Two screws hold this cable in place.
Once the lifting operation is complete, reattach and secure the electronics cable to J3 on the Acquisition Module, return the electronics enclosure to its original position, replace the bolts, and secure the enclosure in place.
Lifting the meter with the upper enclosure installed but without the bolts installed, may cause the electronics to fall and cause personal injury or equipment damage.
Figure 2-9 Incorrect sling attachment
10. NEVER apply shock loads to the meter. Always lift the meter gradually. If shock loading
ever occurs, the hoist ring must be inspected per manufacturer's recommendations
Use of appropriate safety engineered swivel hoist rings in meter end flanges 33
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Section 2: Mechanical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E
prior to be placed in any further service. If a proper inspection cannot be performed, discard the hoist ring.
11. NEVER lift with any device, such as hooks, chains, or cables that could create side pulls
that could damage the ring of the hoist ring.
12. NEVER lift more than the ultrasonic meter assembly including electronics and
transducers with the hoist rings. The only exception is that it is safe to lift the meter with one ASME B16.5 or ASME B16.47 blind flange bolted to each end flange of the meter. NEVER use the hoist rings on the meter to lift other components such as meter tubes, piping or fittings attached to the meter. Doing so will exceed the load rating of the hoist rings.
13. Remove the hoist rings from the meter after lifting is completed and store them in an
appropriate case or container per their manufacturer's recommendation.
14. Apply heavy lubricant or anti-seize to the threads of the plug bolts and reinstall the plug
bolts to keep the tapped holes free of debris and to prevent corrosion.
How to obtain safety engineered swivel hoist rings
TA list of approved manufacturers of safety engineered hoist rings is below:
American Drill Bushing Company(
Carr Lane Manufacturing Company (
www.americandrillbushing.com)
www.carrlane.com)
Select an approved supplier from the list below. These vendors can supply the safety­engineered hoist rings. This is not intended to be a complete list.
Fastenal (
Reid Tools
www.fastenal.com)
(www.reidtool.com)
The appropriate hoist rings can also be purchased directly from Daniel. The following table provides part numbers for reference:
Table 2-2 Hoist ring part number lookup table
Daniel part number
1-504-90-091 3/8"-16UNC, 1000 lb. 23053 CL-1000-SHR-1
1-504-90-092 1/2"-13UNC, 2500 lb 23301 CL-23301-SHR-1
1-504-90-093 3/4"-10UNC, 5000 lb. 23007 CL-5000-SHR-1
1-504-90-094 1"-8UNC, 10000 lb. 23105 CL-10000-SHR-1
1-504-90-095 1-1/2"-6UNC, 24000 lb. 23202 CL-24000-SHR-1
1
1. Note: The part numbers include only one hoist ring. Two hoist rings are required per meter.
Hoist ring thread size & load rating
1
American Drill Bushing Co. P/N
1
Carr Lane Manufacturing Co. P/N
1
34 Use of appropriate safety engineered swivel hoist rings in meter end flanges
Page 49
Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation
3-9000-760 Rev E March 2015
What size safety engineered swivel hoist ring do you need?
To determine the size of the hoist rings required for your meter, use the appropriate table below for Liquid Ultrasonic Meters (see Table 2-2). Look down the column that matches the ANSI rating of your meter. Find the row that contains your meter size. Follow the row to the end to find the appropriate hoist ring part number.
Table 2-3 Hoist ring lookup table for Daniel 3814 Liquid Ultrasonic Flow Meters
Daniel Part
ANSI 300 ANSI 600 ANSI 900 ANSI 1500
4” to 10” 4” to 8” 4” to 8” 4” to 6” 1-504-90-091
12” to 18” 10” to 16” 10” to 12” 8” to 10” 1-504-90-092
20” to 24” 18” to 20” 16” to 20” 12” 1-504-90-093
30” to 36” 24” to 30” 24” 16” to 20” 1-504-90-094
36” 30” to 36” 24” to 36” 1-504-90-095
Note: 4” to 6” 45 degree meters and 8” to 36” 60 degree meters
Number
Use of appropriate safety engineered swivel hoist rings in meter end flanges 35
Page 50
Section 2: Mechanical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E

2.3.2 Appropriately rated lifting slings

The following instructions are intended to provide general guidelines for proper lifting slings of the Daniel 3814 Ultrasonic meter by itself. These instructions are intended to be followed in addition to your company's standards or the DOE-STD-1090-2004 Hoisting and Rigging standard if such company standards do not exist.
Safety precautions using appropriate rated lifting slings
1. Meters must only be lifted by personnel properly trained in the safe practices of rigging
and lifting.
2. NEVER attempt to lift the meter by wrapping slings around the electronics enclosure.
3. NEVER attempt to lift the meter using only one sling around the meter. Always use two
slings wrapped around each end of the body as shown below. A choker style sling is recommended.
Figure 2-10 Correct sling attachment
4. Visually inspect the slings prior to use for any signs of abrasion or other damage. Refer
to the sling manufacturer's procedures for proper inspection of the particular sling you are using.
5. Only use slings with ratings that exceed the weight to be lifted. Reference your
company's standards for safety factors that must be included when calculating the load rating.
36 Appropriately rated lifting slings
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation
3-9000-760 Rev E March 2015
6. NEVER allow the slings to contact the electronics enclosure or the transducer cabling.
Damage to the meter may occur. If the slings do come in contact with the electronics enclosure, then remove the two bolts holding the enclosure to its base and temporarily remove the head from the meter during the lifting operation (remove the two bolts holding the enclosure to its base and unplug the cable from the Acquisition Module. Two screws hold this cable in place.) Use a spreader-bar on the sling to prevent contact with the electronics.
Once the lifting operation is complete, reattach and secure the electronics cable to J3 on the Acquisition Module, return the electronics enclosure to its original position, replace the bolts, and secure the enclosure in place. Lifting the meter with the upper enclosure installed but with out the bolts installed, may cause the electronics to fall and cause personal injury or electronics damage.
Figure 2-11 Incorrect sling attachment
7. NEVER apply shock loads to the meter. Always lift the meter gradually. If shock loading
ever occurs, the slings must be inspected per manufacturer's procedures prior to being placed in any further service.
Appropriately rated lifting slings 37
Page 52
Section 2: Mechanical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
SURFACE TEMPERATURE HAZARD.
The meter body and piping may be extremely hot or cold.
Wear appropriate personal protective equipment when coming in contact with the meter.
Failure to do so may result in injury.
March 2015 3-9000-760 Rev E

2.4 Mounting requirements in heated or cooled pipelines

The ambient operating temperature of the Daniel 3814 Liquid Ultrasonic Flow Meter electronics
o
(i.e. Flameproof enclosure and Intrinsically safe base enclosure) is -40
o
(+140 temperature range it is necessary to remove the electronics housing from the meter body (i.e. Spool piece acting as process fluid conduit) and mount it next to the meter body on a pipe stand or other rigid structure.
Extended length transducer cables (P/N 1-360-01-601, 15 ft. long) shall be used to connect the Daniel 3814 Liquid Ultrasonic Flow Meter electronics to the transducers installed in the meter body. The process temperature must also not exceed the operating temperature range of the
transducers. LT-01 and LT-03 transducers have an operating range from -50 +100
F). If the meter is installed into a pipeline which is heated or cooled outside this
o
C (+212 oF).
C (-40 oF) to +60 oC
o
C (-58 oF) to
For process fluid temperatures up to 150 cables (P/N 1-360-01-800) shall be used to connect the Daniel 3814 Liquid Ultrasonic Flow Meter electronics to the transducers installed in the meter body. The process temperature for LT-04, LT-05, LT-08 and LT-09 trans ducers mus t als o not excee d the operating temperature
o
range of the transducers -50
C (-58 oF) to +150 oC (+302 oF).
o
C, the high temperature extended length transducer
38 Mounting requirements in heated or cooled pipelines
Page 53
Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation
ΩΩΩ
3-9000-760 Rev E March 2015

Section 3: Electrical installation

3.1 Cable length TTL mode

The maximum cable length is 2000 feet when the “TTL” mode is selected.

3.2 Cable length Open Collector mode

For the “open collector” mode, the maximum cable length depends on the cable parameters, pull-up resistance used, the maximum frequency to output, and frequency input parameters being driven. The following table provides estimated cable lengths for different pull-up resistor values and different maximum frequency settings in the meter using the following cable parameters. The table also provides an estimated cable voltage drop which indicates how much voltage will be across the cabling and effectively indicates to what voltage level the frequency input can be pulled down to by the frequency output.
If the voltage drop is higher than the voltage required for the frequency input to see a low state, then the configuration will most likely not work for your system. Performance of frequency outputs will vary from this table with setup and frequency input being driven.
Table 3-1 Configurations for open collector frequency outputs
Cable
Cable
Length (2 Conductors) Capacitance Resistance Resistance Frequency Current (2 Conductors)
(x1000ft) nF (Hz) (A) VDC
0.5 16.8 10.00 1000 1016.8 5000 0.024 0.397
1 33.6 20.00 1000 1033.6 1000 0.023 0.780
2 67.2 40.00 1000 1067.2 1000 0.022 1.511
4 134.4 80.00 1000 1134.4 1000 0.021 2.843
0.5 16.8 10.00 500 516.8 5000 0.046 0.780
1 33.6 20.00 500 533.6 5000 0.045 1.511
1.7 57.12 34.00 500 557.12 5000 0.043 2.461
6.5 218.4 130.00 500 718.4 1000 0.033 7.296
resistance
The 22 AWG wire characteristics are as follows:
Capacitance = 20 pF/ft or 20 nF/1000 ft (between two wires)
Resistance = 0.0168 Ohms/ft or 16.8 Ohms/1000 ft
Pull-up voltage is 24 VDC
Cable
Pull-up resistance
Tot al
Maximum frequency
Sink
Cable voltage drop
Section 3: Electrical installation 39
Page 54
Section 3: Electrical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
The internal grounding terminal shall be used as the primary equipment ground. The external terminal is only a supplemental bonding connection where local authorities permit or require such a connection.
A. Transmitter Electronics Enclosure internal ground lug
A.
March 2015 3-9000-760 Rev E

3.3 Grounding meter electronics

Daniel Liquid Ultrasonic Flow Meter electronics should be internally grounded for intrinsically safe operations. Connect a wire to the chassis ground lug installed inside the Transmitter Electronics Enclosure as the primary ground. Secondary grounds are located outside of the Transmitter Electronics Enclosure (see Figure 3-2).
Figure 3-1 Internal Transmitter Electronics Enclosure chassis ground
40 Grounding meter electronics
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation
A.
A. External ground lug
HAZARDOUS VOLTAGE
Do not open the Transmitter Electronics Enclosure in a flammable gas area. Disconnect power before servicing.
Do not disconnect equipment unless power has been removed or the area is known to be a non-hazardous. Failure to follow these instructions may result in serious injury or death.
EXPLOSION HAZARD
Substitution of components may impair the intrinsic safety and cause ignition of flammable or combustible atmospheres. Disconnect power before servicing.
Failure to remove power and use Daniel approved components may cause serious injury.
3-9000-760 Rev E March 2015
Figure 3-2 External ground lug

3.4 Conduit seals

Daniel 3814 Liquid Ultrasonic Meters require conduit seals for installations in hazardous environments. Adhere to safety instructions to protect personnel and equipment.
Conduit seals 41
Page 56
Section 3: Electrical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
HAZARDOUS VOLTAGE INSIDE
Do not open in flammable gas area. Disconnect all power to the meter.
Failure to follow the instructions in this manual may result in serious injury or death.
March 2015 3-9000-760 Rev E

3.4.1 Startup for systems using explosion-proof conduit

1. Assemble conduit to the Transmitter Electronics Enclosure. A conduit seal is required
within 18 inches (457 mm) of the enclosure.
2. Check to make certain that all power to field wiring is turned OFF.
3. Remove the end cap nearest the conduit entry to gain access to the transmitter
electronics.
4. Pull the wires.
5. Complete the field connection wiring.
6. Apply electrical power to the system to ensure the field connections are working
correctly. Allow the system to run for the time specified by the customer (usually one week) and an electrician has fully tested the connections. After the Acceptance Test is witnessed and approved, seal the conduit.
7. Power down the system and apply the sealing compound to the conduit and allow to
set in accordance with manufacturer specifications.
8. If required, install the security latches and wire seals on the Transmitter Electronics
Enclosure end caps (see Section 3.6.8 and see Figure 3-9).
9. Install the wire seals through the socket head bolts on the Base Enclosure (see
Section 3.6.8 and see Figure 3-10 and Figure 3-11).
10. Connect electrical power to the system.
TM
11. Set or configure the software using Daniel MeterLink
information refer to the system wiring diagram (see Appendix A), Daniel MeterLink Quick Start Manual (P/N 3-9000-763) and use Daniel MeterLink Field Setup Wizard to complete the configuration.
. For additional installation
42 Startup for systems using explosion-proof conduit
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation
HAZARDOUS VOLTAGE INSIDE
Do not open the Transmitter Electronics Enclosure when an explosive gas atmosphere is present. Disconnect equipment from supply circuit before opening the enclosure.
Failure to follow the instructions in this manual may result in serious injury or death.
3-9000-760 Rev E March 2015

3.4.2 Startup for systems that use flame-proof cable

1. Check to make certain that all field wiring power is turned OFF.
2. Remove the end cap nearest the cable entries to gain access to the transmitter
electronics.
3. Install the cable and cable gland.
4. Complete the field connection wiring.
5. Connect a flow computer to the communications line on the Daniel Liquid Ultrasonic
Flow Meter.
6. Apply electrical power to the system to ensure the field connections are working
correctly. Allow the system to run for the time specified by the customer (usually one week) and an electrician has fully tested the connections. After the Acceptance Test is witnessed and approved, seal the conduit.
7. Power down the system and apply the sealing compound to the conduit and allow to
set in accordance with manufacturer specifications.
8. Connect electrical power to the system.
9. If required, install the security latches and wire seals on the Transmitter Electronics
Enclosure end caps (see Section 3.6.8 and Figure 3-9).
10. Install the wire seals through the socket head bolts on the Base Enclosure
(see Section 3.6.8 and Figure 3-10 and Figure 3-11).
11. Make sure the safety latches are installed on the Transmitter Electronics Enclosure.
12. Set or configure the software using Daniel MeterLink. For additional installation
information refer to the system wiring diagram (see Appendix A), Daniel MeterLink Quick Start Manual (P/N 3-9000-763) and use Daniel MeterLink Field Setup Wizard to complete the meter configuration.
Startup for systems that use flame-proof cable 43
Page 58
Section 3: Electrical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
If not using Ethernet, a full duplex serial connection is necessary for Daniel MeterLink to communicate with a Daniel 3814 Liquid Ultrasonic Meter.
March 2015 3-9000-760 Rev E

3.5 Wiring and I/O

Daniel MeterLink uses the TCP/IP protocol to communicate with the 960-24™ MSTS electronics instead of Modbus ASCII or RTU. The TCP/IP protocol only works across either Ethernet, RS-485
TM
full duplex (i.e., 4-wire), or RS-232. Daniel MeterLink they are multi-dropped using 4-wire full duplex RS-485 mode. The meter electronics is HART capable and provides communication flexibility with Daniel 3814 Liquid Ultrasonic Flow Meters.
The HART® output provides communication with other field devices (e.g., Field Communicator and AMS™ Device Manager software) and ultimately, communicates key diagnostic information through PlantWeb® architecture.
The Daniel 3810 Series Ultrasonic Flow Meter electronics auto-detects the protocol used and automatically switches between TCP/IP, Modbus ASCII, and Modbus RTU so it is not necessary to make any meter configuration changes to change the protocol.
can communicate with multiple meters if
44 Wiring and I/O
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation
A.
B.
C.
D.
E.
A. Acquisition/Measurement mode B. Power C. RX (RS-485/RS-232) - receiving data D. LED 4 - not used E. LED 5 - not used F. TX (RS-485/RS-232) - transmitting data
F.
G.
G. Link (Eth1 Link) - user Ethernet connection
3-9000-760 Rev E March 2015

3.5.1 CPU Module labeling and LED indicators

The meter’s metrology mode and the status of the data transfer from the Acquisition Module to the CPU Module is indicated via light-emitting diode (LED) status indicators. The Write PROT. with protects the meter’s configuration,
Figure 3-3 CPU Module labeling and LED indicators
CPU Module labeling and LED indicators 45
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Section 3: Electrical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E
Table 3-2 CPU Module labeling and LED functions
CPU Module switch Func tion Switch position indicator or LED
WRITE PROT.
Write-protect mode - with switch in the ON
position (default setting) protects configuration and firmware overwrites.
To write configuration changes or download
firmware to the meter change the switch to the OFF position
DHCP
Dynamic Host Protocol Server - enables you to
communicate with a Daniel meter that is not connected to a network.
When the CPU Module switch is in the ON
position, the meter is enabled to act as a DHCP server for a single DHCP client connected to the Ethernet port using a crossover cable. This should be used for peer to peer connections only.
When the connection is made, select to use the
Meter Name in the meter instead of the Meter Directory Name in order to keep all log files and configurations separate from each meter.
PORT A
PORT A override - RS-232 serves as an override
during meter commissioning to establish com­munications and in the event the user cannot communicate with the meter due to an inadver­tent communication configuration change. The override period is for two minutes
Supports:
- auto-detected ASCII (Start bit 1, Data Bit 7,
Parity Odd/Even, Stop Bit 1)
- RTU (Start Bit 1, Data Bit 8, Parity none, Stop
Bit 1).
- Modbus protocols
RS-232 Baud rate=19,200
Modbus ID=32
MEAS System color indicates metrology mode
Acquisition mode
Measurement mode
PWR
LED 4
LED 5
RX
TX
LINK
3.3V Power Indicator Solid Green
Not used
Not used
RX signal (Port A for RS485 or RS232
communication) receiving data
TX signal (Port A for RS485 or RS232
communication) transmitting data
ETH1Link user Ethernet connection Solid green
Switch position
ON - (default setting) enables write-
protection of the configuration and firmware
OFF - enables writing configuration
changes or downloading firmware
Switch position
ON - the meter is enabled to act as a
DHCP server for a single DHCP client
OFF - disables the DHCP server
Switch position
ON - enables RS-232 PORT A override
OFF - (default setting) disables
RS-232 PORT A
LED status
Red flashing LED
Solid red the Acquisition Module not
communicating with the CPU Module
Green flashing LED
Flashing green (when receiving data)
Flashing green (when transmitting
data)
46 CPU Module labeling and LED indicators
Page 61
Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation
RESTRICT ETHERNET AND SERIAL CONNECTIVITY USAGE
Failure to restrict Ethernet and communication access to the Daniel 3814 Liquid Ultrasonic Flow Meter can result in, among other things, unauthorized access, system corruption, and/ or data loss.
User is responsible for ensuring that physical access and Ethernet or electronic access to the Daniel 3814 Liquid Ultrasonic Flow Meter is appropriately controlled and any necessary security precautions, such as, establishing a firewall, setting password permissions and/or implementing security levels.
RX+
TX+
TX-
RX-
3-9000-760 Rev E March 2015
Ethernet communications
The Ethernet port IP address, subnet mask, and gateway address are software-configurable. In addition, a meter can be configured to act as a DHCP (Dynamic Host Configuration Protocol) server to assign an IP address to a PC or laptop running Daniel MeterLink. The DHCP server facility is not intended to act as a general purpose DHCP server for a wider network. To this end, no user control is provided over the class or range of IP addresses the unit provides. A standard twisted pair (Cat-5) cable should be used for Ethernet wiring.
It is strongly recommended that the meter be configured using an independent (off-network) single host. After configuration of the Daniel 3814 Liquid Ultrasonic Flow Meter, the DHCP option must be turned off if used on a LAN/WAN.
Use ethernet cable (Daniel P/N 3-3400-079) to connect the PC to the meter.
Table 3-3 Ethernet cable to PC communication
Ethernet communication
Wire color CPU
White w/Orange Stripe TX+
Orange w/White Stripe TX -
White w/Green Stripe RX+
Green w/White Stripe RX -
CPU Module labeling and LED indicators 47
Page 62
Section 3: Electrical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E
A DIN 41612 48-pin connector is the interface from the CPU Module to the Field Connection Board (male end located on the back of the Field Connection Board).
Serial connections
TM
Use serial cable (Daniel P/N 3-2500-401) to connect to a PC running Daniel MeterLink
. The cable is designed for RS-232 communications which is the serial Port A default configuration (see Appendix A field wiring diagram, Daniel Drawing DMC-004936). The DB-9 end of the cable
TM
plugs directly into the PC running Daniel MeterLink
. The three wires on the other end of the cable connect to the CPU Module. The RED wire goes to RX, the WHITE wire goes to TX, and the BLACK wire goes to COM for the RS-485/RS-232 treenails (Table 3-4 for Port A wiring).
When Belden wire No. 9940 or equivalent is used, the maximum cable length for RS-232 communications at 9600 bps is 88.3 meters (250 ft.) and the maximum cable length for RS-485 communication at 57600 bps is 600 meters (1970 ft.).
Port A supports a special override mode which forces the port to use known communication values (19200 baud, address 32, RS-232). Note that the protocol is auto-detected. This mode is expected to be used during meter commissioning (to establish initial communication) and in the event that the user cannot communicate with the meter (possibly due to an inadvertent communication configuration change). Alternately, when using Daniel MeterLink™ with an Ethernet port, use Ethernet cable (Daniel P/N 3-3400-079) to connect the PC.
Table 3-4 Serial Port A parameters
Port/Communication Description Common features
Port A (Standard)
RS-232
RS-485 Half Duplex
RS-485 Full Duplex
Ethernet
Typically used for general communications with
a flow computer, RTU (Modbus slave) and radios.
Special override mode to force port configura-
tion to known settings.
Supports RTS/CTS handshaking with software-
configurable RTS on/off delay times.
Factory default is RS-232, Address 32, 19200
baud.
Preferred port for diagnostic communication
via Daniel MeterLink
10 Mbps/100 Mbps
Communications via Daniel MeterLink
using RS-232 or RS-485 Full Duplex
Software configurable Modbus
Address (1-247)
Auto-detects TCP/IP and ASCII or RTU
Protocol
-
ASCII Protocol:
Start Bits = 1, Data Bits=7
- Parity: odd or even 1, Stop Bits = 1
- Baud Rates: 1200, 2400, 9600,
19200, 38400, 57600, 115000 bps
- RTU Protocol:
Start Bits = 1, Data Bits=8
- Parity: none, Stop Bits = 11
Baud Rates: 1200, 2400, 9600,
-
19200, 38400, 57600, 115000 bps
Modbus TCP/IP
1
1
1
1. Denotes auto-detected protocols.
48 CPU Module labeling and LED indicators
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation
If not using Ethernet, a full duplex serial connection is necessary for Daniel MeterLink to communicate with a Daniel 3814 Liquid Ultrasonic Flow Meter.
RX
TX
COM
DB-9 Connector Female
3-9000-760 Rev E March 2015
Figure 3-4 PC to meter serial connection wiring
CPU Module labeling and LED indicators 49
Page 64
Section 3: Electrical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
A.
B.
C.
D.
A. Frequency/Digital Output 2 B. Frequency/Digital Output 3 C. Analog Output 2 - 4-20mA output D.Analog Input - HART temperature and pressure connections
March 2015 3-9000-760 Rev E

3.6 I/O connections

The 960-24™ MSTS provides I/O connections on the CPU Module.
Figure 3-5 CPU Module I/O connections
50 I/O connections
Page 65
Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation
3-9000-760 Rev E March 2015

3.6.1 Frequency/Digital outputs

The meter has three user-configurable selections for configuring either a Frequency output or Digital output (FODO).
FODO1 (four possible parameter configurations)
FODO2 (eight possible parameter configurations)
FODO3 (eight possible parameter configurations)
Frequency or Digital Outputs (FODO 1) source
FO1A, DO1A, FO1B, DO1B
Frequency output 1A is based on frequency content (Actual - Uncorrected Flow Rate)
Frequency output 1B is based on frequency content and Frequency 1 B Phase
Digital output 1A is based on Digital output1A content (Frequency1A Validity and Flow
Direction)
Frequency or Digital Outputs (FODO 2) source
FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B
Frequency output 1A is based on frequency content (Actual - Uncorrected Flow Rate)
Frequency output 1B is based on frequency content and Frequency 1B Phase
Frequency output 2A is based on frequency content (Actual - Uncorrected Flow Rate)
Frequency output 2B is based on frequency content and Frequency 2B Phase
Digital output 1A is based on Digital output1A content (Frequency 1A Validity and Flow
Direction)
Digital output 2A is based on Digital output2A content (Frequency 1A Validity and Flow
Direction)
Digital output 2A is based on Digital output 2A content (Frequency 2A Validity and Flow
Direction)
Digital output 2B is based on Digital output 2B content (Frequency 2B Validity and Flow
Direction)
Frequency/Digital outputs 51
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Section 3: Electrical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E
Frequency or Digital Outputs (FODO 3) source
FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B
FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B
Frequency output 1A is based on frequency content (Actual - Uncorrected Flow Rate)
Frequency output 1B is based on frequency content and Frequency 1B Phase
Frequency output 2A is based on frequency content (Actual - Uncorrected Flow Rate)
Frequency output 2B is based on frequency content and Frequency 2B Phase
Digital output 1A is based on Digital output1A content (Frequency 1A Validity and
Flow Direction)
Digital output 2A is based on Digital output2A content (Frequency 1A Validity and Flow
Direction)
Digital output 2A is based on Digital output 2A content (Frequency 2A Validity and Flow
Direction)
Digital output 2B is based on Digital output 2B content (Frequency 2B Validity and Flow
Direction)
Mode options
Open Collector (requires external excitation supply voltage and pull-up resistor)
TTL (internally powered by the meter 0-5 VDC signal)
Channel B Phase options:
Lag forward, Lead reverse (Phase B lags Phase A while reporting forward flow, leads Phase
A while reporting reverse flow)
Lead forward, Lag reverse (Phase B leads Phase A while reporting forward flow, lags Phase
A while reporting reverse flow)
Phase A and Phase B output (based on flow direction)
Reverse flow - output only reports flow in the reverse direction. For frequency outputs,
Phase B of the output is 90 degrees out of phase with Phase A.
Forward flow - output only reports flow in the forward direction. For frequency outputs,
Phase B of the output is 90 degrees out of phase with Phase A.
Absolute - output reports flow in both directions. For frequency outputs, Phase B of the
output is 90 degrees out of phase with Phase A.
Bidirectional - output reports flow on Phase A only in the forward direction and on Phase
B only in the reverse direction.
Maximum frequency for the frequency outputs
1000Hz
5000Hz
52 Frequency/Digital outputs
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation
FODO1
FODO2
FODO3
FO1A FO1B DO1A DO2B
FO2A FO2B DO2A DO2B
A.
A. FODO1 and Digital input1 - shared common ground (Group 1) B. FODO2 and FODO3 - shared common ground (Group 2)
B.
3-9000-760 Rev E March 2015
Table 3-5 Frequency/Digital Outputs possible configurations
Frequency/Digital output Source configuration
Frequency /Digital Output 1
1
Frequency output 1A
Frequency output 1B
Digital output 1A
Digital output 1B
Frequency /Digital Output 2
2
Frequency output 1A
Frequency output 1B
or
Digital output 1A
Digital output 1B
Frequency /Digital Output 3
2
Frequency output 2A
Frequency output 2B
Digital output 2A
Digital output 2B
1. Solid blue line denotes valid selection for Frequency/Digital Output 1.
2. Black dashed -line denotes valid selections for Frequency/Digital Output 2 and Frequency/Digital
Output 3.
Output for FODO1 and Digital Output1 (Group 1 on the CPU Module) share a common ground and have 50V isolation. FODO2 and FODO3 (Group 2 on the CPU Module) share a common ground and have 50V isolation. This allows an output to be connected to a different flow computer. The outputs are opto-osculated from the CPU Module and have a withstand voltage of at least 500V rms dielectric.
Figure 3-6 CPU Module - Frequency/Digital outputs common ground
Frequency/Digital outputs 53
Page 68
Section 3: Electrical installation Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E

3.6.2 Analog input settings

The 960-24™ MSTS has the capability to sample analog temperature (Analog Input 1) and pressure (Analog Input 2) with 4-20 mA signals. These analog input signals are configured to sink. The two independent analog input circuits are configured for conventional 4-20 mA service. Also, 24VDC isolated power supply connection is provided for an external power source. Refer to the Field wiring diagram DMC-004936 in Appendix A.

3.6.3 Analog output settings

The 960-24™ MSTS provides two 4-20 mA analog output signals that are software configurable for either sink or source current (see Appendix A Daniel drawing DMC-004936).
Full HART® functionality is provided so that any commercially available HART® transmitter which meets the specifications of the HART® Communications Foundation can be connected to the Daniel® Liquid Ultrasonic Flow Meter.
Analog Output 2 (AO2) is user-configurable as a conventional 4-20 mA output.

3.6.4 Digital Input

The 960-24™ MSTS provides one digital input that can be used as a general purpose input or used for synchronizing calibration (for flow calibration gating - contact closure). The meter records the volume seen between switch closures. The polarity of the input is configured as normal or inverted polarity.
polarity is determined by the IsDI1ForCalActiveLow and the gating edge is determined by
the IsDI1ForCalStateGated (calibrate edge gated or calibrate state gated)
calibration is started via an inactive>active state change and stopped via an
Active>inactive state change.
The digital input must be configured via the Daniel MeterLink screen.

3.6.5 DHCP server switch settings

The meter can be configured to act as a DHCP server. The DHCP server is enabled/disabled via CPU Module DHCP switch as follows:
Table 3-6 DHCP server switch settings
CPU Module switch DHCP server disabled DHCP server enabled
DHCP OFF ON
Tools|Edit/Compare Configuration
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A.
B.
A. Power In connector (main power) B. 24V Loop power C. 2 Ampere fuse (used for the main power input)
C.
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3.6.6 Configuration protect switch settings

The meter’s configuration parameters and firmware can be protected against changes via CPU Module Write PROT. switch as follows:
Table 3-7 Configuration protect switch settings
CPU Module switch Configuration protected Configuration unprotected
WRITE PROT. ON OFF
A complete list of write-protected parameters are in Appendix A.

3.6.7 External power source connection and fuse

Located inside the Transmitter Electronics Enclosure is a connector for a user-provided external power source, a 2 Ampere fuse and a 24V loop power connection for ultrasonic meter analog outputs, generator transmitter or pressure transmitter devices. The current is limited to 88mA.
Figure 3-7 CPU Module power source connections
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A.
A. Transmitter Electronics Enclosure end cap B. Security latch
B.
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3.6.8 Securing the meter

Security seals protect the integrity of the meter metrology and prevent tampering with transducer assemblies. The following sections detail how to properly seal the Daniel 3814 Liquid Ultrasonic Flow Meter after commissioning. The security seal wires are commercially available.
Be sure to set the WRITE PROT. switch on the CPU Module to the ON enclosure.
position prior to sealing the
Seal Transmitter Electronics Enclosure
Use the following instructions to install the security seal wires on the Transmitter Electronics Enclosure.
Figure 3-8 Transmitter electronic enclosure security latch
1. Rotate the end cap clockwise fully closing and compressing the end cap seal. Install the
Security latch using a 3mm Allen wrench.
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A.
A. Transmitter Electronics Enclosure end cap B. Security wire seals
B.
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2. Install the security seal wire into and through one of the two holes in the end cap.
Choose holes that minimize counterclockwise rotation of the end cap when the security wire is taut (maximum wire diameter.078 inch; 2.0mm).
Figure 3-9 Transmitter Electronics Enclosure security seals
3. Adjust the security wire, removing all slack and thread into the lead seal.
4. Cut wire ends to remove excess wire.
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A.
A. Base Enclosure cover
B.
B. Security wire seals
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Base Enclosure Security Seals
Use the following instructions to install the security seal wire on the Base Enclosure.
1. Install security wire seal into and through the hole in the socket head screw on the Base
Enclosure cover (maximum wire diameter.078 inch; 2.0mm).
Figure 3-10 Base Enclosure wire seal installation
2. Position the wire to prevent counterclockwise rotation of the screws when the seal wire
is taut.
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A.
A. Transmitter Electronics Enclosure
D.
B. Security wire sealse C. Transmitter Electronics endcap security latch
B.
C.
D. Base Enclosure
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3. Feed the security wire beneath the Transmitter Electronics Enclosure and through the
adjacent socket head screw. Twist the wire, removing all slack and seal.
Figure 3-11 Base Enclosure security seals
4. Cut wire ends to remove excess wire.
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A. Transducer Housing
B.
B. Transducer Housing Locking Ring Screw C. Transducer Housing Locking Ring Bolt D.
Tra ns duc er Retainer
C.
D.
B.
A.
E.
F.
E. Transducer cable nut F. Transducer cable connector
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Transducer assembly security seal
Use the following instructions and Figure 3-12 to install the security seal wire on the transducer assembly.
1. For each Transducer Assembly, install a security seal wire into and through one of the
two holes of the Locking Ring bolt (Item C) and through one of the two holes in the Transducer Retainer (Item D). Choose holes that minimize counterclockwise rotation of the Locking Ring bolt and the Transducer Retainer when security wire is taut (maximum wire diameter 0.06 inch; 1.5mm)
2. For each Transducer Assembly, insert a security seal wire into one of the two holes in the
transducer cable connector (Item F) and feed through one of the two holes in the transducer cable nut (item E).
3. Adjust the security wire, removing all slack and thread into the lead seal.
4. Cut wire ends to remove excess wire.
Figure 3-12 Transducer assembly security wire seals
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3.6.9 Sealing the unit

The unit should be properly sealed with a sealing compound after electrical connections have been tested according to the customer's Best Practices schedule. Some areas require a witnessed Acceptance Test for the installed system and require that the meter run for a predetermined length of time (approximately one to two weeks) before the unit is sealed. This allows time to verify all electrical connections are correct, that the meter is accurately measuring flow and that the meter meets the customer’s installation requirements.
See Section 3.4.1 and Section 3.4.2
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62 Sealing the unit
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Section 4: Configuration

After the mechanical and electrical installation is complete and connectivity is established, use
TM
the Daniel MeterLink (P/N 3-9000-763) to setup software communications with the meter.

4.1 Daniel MeterLink Setup

1. Review the software operating system, hardware and peripheral requirements.
2. Follow the installation instructions for your operating system (Windows® XP, Windows
Vista®, Windows® 7 or Windows® 8).
3. Configure a direct connection driver for first time modem configuration for Daniel
MeterLink communications.
4. Select the Daniel MeterLink desktop icon and complete the information in the Licensing
Wizard to obtain a valid license key. The temporary key is valid for 30 days.
5. Select
File>Program Settings and customize the user-preferences (e.g. User name,
Company name, display units, Liquid Meter volume units and other interface settings)
Software for Gas and Liquid Ultrasonic Meters Quick Start Manual
6. Connect to your meter. If your meter is not shown in the list, select
and setup the connections properties.
7. Save the meter configuration file, collect a Maintenance log and Waveforms to
document the meter’s “As Found” settings.
8. Run the Field Setup Wizard.

4.2 Field Setup Wizard

1. Use the Field Setup Wizard-Startup and select the checkboxes that allow proper
configuration for your meter (Temperature, Pressure, Meter Corrections, and Meter Outputs). Selections on this page will affect other configuration selections. Select to continue to General setup.
2. Use General setup to configure the meter’s system units (U.S Customary or Metric
units) volume units, flow rate time, low flow cutoff, contract hour and enable reverse flow. Select
Note: The Meter’s Units system configured on the General Page affect the units for the
optional Local Display items.
3. Set the Frequency/Digital Outputs Sources for either a frequency output or a digital
status. Select the Source for each Frequency/Digital output and select the desired drive Mode. The Mode options are Open Collector which requires an external excitation voltage and pull-up resistor or TTL mode which outputs a 0-5 VDC signal.
Next to continue to Frequency/Digital Outputs page.
Edit Meter Directory
Next
Note: Frequency outputs 1 and Digital outputs 1 are paired together meaning the
Digital outputs 1 will report the status for the parameter for Frequency outputs 1. Similarly, Frequency outputs 2 and Digital outputs 2 are paired together. Additionally, each Frequency output has an A and B output phase.
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4. Configure Frequency output 1 and Frequency output 2 content (Daniel Liquid
Ultrasonic Meters content is Uncorrected flow rate), flow direction, Channel B phase, maximum frequency output (Hertz) and Full scale volumetric flow rate. Select
Next to
continue to Meter Digital Outputs.
5. Select the Meter Digital Output parameters for Digital output 1A, Digital output 1B,
Digital output 2A and Digital output 2B based on Frequency validity or flow direction.
if the output of the ultrasonic meter is reversed from what a flow computer is expecting, select Inverted Operation. This changes the digital output from a HIGH for a TRUE condition to output a LOW for a TRUE condition. Select
Next to continue to
Current Outputs.
6. Current Outputs are based on Uncorrected (Actual) flow rate content, flow direction
(Forward, Reverse or Absolute) and Full scale volumetric flow rate used with output (20mA maximum). Alarm action parameters determines the state the output will drive during an alarm condition (High 20mA, Low - 4 mA, Hold last value, Very low - 3.5, Very high 20.5 mA or None). Select
Next to continue to HART® Output(s).
7. HART® Output parameters include four Dynamic process variables (Primary,
Secondary, Third and Fourth variable. The Primary variable is set to match the Content set for Current output 1. If a second current output is available, the Secondary variable is set to match the Content set for Current output 1) Identification and HART® units (volume units, Flow rate time units, Velocity units, Pressure and Temperature units).
Next to continue to the Temperature and Pressure page.
Click
8. Set the temperature and pressure scaling for analog inputs, enter fixed values, and set
alarm limits for both. The alarm limit selections are hold last output value or use fixed value.
Live temperature selections include minimum and maximum inputs or fixed
temperature.
Live pressure selections include minimum and maximum inputs, gage
(atmospheric pressure), absolute, or fixed pressure. Click Next to continue to the Local Display page, if View local display setup was selected on the Startup page.
9. Configure the parameters for the local display. Use the drop-down arrow in the Display Items list box and select or modify the Display items, the Display units and the Scroll delay.
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Display Items
The valid labels, descriptions and units for the local display are shown below:
Table 4-1 Local display labels, descriptions and valid units
Local Display label and description
QFLOW — Uncorrected volume flow rate
BBL – Barrels
GAL – Gallons
L – Liters
CM – Cubic Meters
MCM – Thousand Cubic Meters
TDYVL — Current day’s forward uncorrected volume
+BBL – Barrels
+GAL – Gallons
+L – Liters
+CM – Cubic Meters
+MCM – Thousand Cubic Meters
TDYVL — Current day’s reverse uncorrected volume
-BBL – Barrels
-GAL – Gallons
-L – Liters
-CM – Cubic Meters
-MCM – Thousand Cubic Meters
YSTVL — Previous day’s forward uncorrected volume
+BBL – Barrels
+GAL – Gallons
+L – Liters
+CM – Cubic Meters
+MCM – Thousand Cubic Meters
YSTVL — Previous day’s reverse uncorrected volume
-BBL – Barrels
-GAL – Gallons
-L – Liters
-CM – Cubic Meters
-MCM – Thousand Cubic Meters
TOTVL — Forward uncorrected volume
+BBL – Barrels
+GAL – Gallons
+L – Liters
+CM – Cubic Meters
+MCM – Thousand Cubic Meters
TOTVL — Reverse uncorrected volume
-BBL – Barrels
-GAL – Gallons
-L – Liters
-CM – Cubic Meters
-MCM – Thousand Cubic Meters
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Table 4-1 Local display labels, descriptions and valid units
Local Display label and description
VEL — Average flow velocity
Ft/S – Feet per second
M/S – Meters per second
SOS — Average sound velocity
Ft/S – Feet per second
M/S – Meters per second
TEMP — Flow-condition temperature
DEGF – Degrees Fahrenheit
DEGC – Degrees Celsius
PRESS — Flow-condition pressure
PSI – Pound per square inch
MPA – Megapascals
FRQ1A — Frequency channel 1A
HZ – Hertz
FRQ1B — Frequency channel 1B
HZ – Hertz
KFCT1 — Frequency 1 K-factor
BBL – Barrels
GAL – Gallons
L – Liters
CM – Cubic Meters
MCM – Thousand Cubic Meters
FRQ2A — Frequency channel 2A
HZ – Hertz
FRQ2B — Frequency channel 2B
HZ – Hertz
KFCT2 — Frequency 2 K-factor
BBL – Barrels
GAL – Gallons
L – Liters
CM – Cubic Meters
MCM – Thousand Cubic Meters
AO1 — Analog Output 1 current
MA – Milliamperes
AO2 — Analog Output 2 current
MA – Milliamperes
Note: When connected to a meter with the local display option, reverse flow
direction is indicated with a minus sign (negative) before the value(s) shown on the display.
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Display units
The Meter volume units displayed are either U.S. Customary or Metric. To modify the Display Units, configure the Meter units system in the Field Setup Wizard — General Page.
U.S. Customary volume unit selections are:
Barrels
Gallons
Metric volume unit selections are:
Cubic meters
Cubic liters
Display units preceded by a plus or minus sign indicate forward and reverse flow
direction, as shown in the table below.
The Local Display Flow rate time units are modifiable by selecting the drop-down
arrow and clicking the time unit in the list box.
Valid flow rate time units selections are:
second
minute
hour
day
Scroll delay
The Scroll Delay is the time interval for the selected display items to be shown on the Local Display. The default scroll delay setting is five seconds. Click the spin box up or down arrow to increase or decrease the length of time an item displays.
1. Select
2. Save the meter configuration file, collect a Maintenance log and Waveforms to
Finish to write the configuration settings to the meter.
document the “As Left” settings.
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4.3 Using AMS Device Manager to configure the meter

This procedure assumes you have AMS Device Manager installed on the host computer and have downloaded the latest Daniel Liquid Ultrasonic Meter Device Description (DD).
If not installed, click the link below to download the AMS device installation tool kit.
http://www2.emersonprocess.com/en-US/documentation/deviceinstallkits/Pages/devicein­stallkitsearch.aspx
Procedure - installing AMS Device Description
1. Use the link above to search for the Device Description (DD) for your Daniel 3810 Series
Liquid Ultrasonic Flow Meter.
2. Use the pull-down menu and select the Brand/Manufacturer -
3. Next select the Device,
4. Choose the
5. Next, select
6. Select
7. Select the
8. Verify your search parameters are correct, as shown below.
Figure 4-1 AMS Device Description search
Device Revision1, from the pull-down menu.
HART from the Communication Protocol menu.
AMS Device Manager for the Host System.
Host System Revision 11.5.
Liquid 3810 Series from the pull-down menu.
Emerson Daniel Industries.
9. Click
68 Using AMS Device Manager to configure the meter
Search Now.
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10. Click the Daniel Industries Liquid 3810 Series Rev 1 hyperlink. The file download dialog
displays. Click the
Save button to save the files to your host system. You may use the
default download location or change the directory.
11. AMS file download options
12. Click the
Save button to complete the file download.
Figure 4-2 AMS file download complete
13. Click
Open or Open Folder to view the downloaded files.
14. Establish power to the meter and wiring to Analog Input 1 for HART communication.
15. Start the AMS Device Manager using a laptop or PC.
16. Enter login credentials and click
OK to launch the application.
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17. Click the Configure tab, and then select Guided Setup, Manual Setup or Alert Setup.
Figure 4-3 AMS Device Manager
Figure 4-4 AMS Device Manager - Overview
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AMS Device Manager - Guided Setup
The Guided setup wizard provides configuration parameter settings for the meter. The Guided Setup is a subset of the Manual Setup parameters.
Figure 4-5 AMS Device Manager - Guided Setup
Note: Before writing configuration changes to your meter, make sure you have saved
the Configuration file and Maintenance log.
Procedure
1. Disable the Write Protect switch in the CPU Module to write any of the following
configuration parameters to your meter.
2. Click the
Volume units, Flow rate time units, Velocity units, Pressure units and Temperature units. Click Apply to write the parameters to the meter.
3. Click the
Frequency/Digital outputs, Frequency and Digital Outputs 1 and 2, Analog outputs, Digital Input, Pressure and Temperature.
a. Analog output 1 (HART) -
b. Analog Output 2 -
Setup Units tab to configure the system units (U.S. Customary or Metric units),
Setup Outputs tab to configure the Device Variables Mapping, Units,
Content (Primary Variable) displays Uncorrected Flow
Rate and is a read only attribute). Configure
Upper range value and Alarm Action and view the HART Parameters Tag, Date,
Direction (flow), Lower Range value,
Descriptor, Message, Final Assembly Number Poll Address, Number of Response Preambles.
Content (Secondary Variable) displays Uncorrected Flow Rate
and has a read only attribute. Configure
Upper range value and Alarm Action. Map the Third and Four variables using the
Direction (flow), Lower Range value,
Manual Setup wizard. Selections include Uncorrected Volume Flow Rate, Pressure and Temperature.
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4. After all of the data shown below is entered, click Apply to write the parameters to the
meter.
a. Click the
Frequency/Digital Outputs tab to configure Frequency/Digital Output 1,
2 and 3 Source and drive Mode. Select the Source for each Frequency/Digital output and select the desired drive Mode. The Mode options are Open Collector which requires an external excitation voltage and pull-up resistor or TTL mode which outputs a 0-5 VDC signal (each Frequency output has an A and B output phase). (Refresh Note: If changes are made to any Source variable on this page, apply the changes and navigate to the Guided Setup page. Navigate back to the Manual Setup for the changes to be reflected in other Manual Setup pages).
b. Click the
Frequency and Digital Output 1 tab to configure the Content, (flow)
Direction, Channel B Phase frequency output, Lag forward, Lead Reverse or Lead Forward, Lag Reverse (Phase B lags Phase A while reporting forward flow and lead Phase A while reporting reverse flow or the opposite), Digital Output 1 Channel A Content and Polarity, Channel B Content and Polarity, Maximum Frequency, and Lower and Upper Range Units of Measure.
c. Click the
Frequency and Digital Output 2 tab and repeat Step 3b to configure
Frequency and Digital Output 2 parameters.
5. Click
Setup HART to configure the HART parameters (tag, date, descriptor, message
text, Final Assembly number, Poll address and number of response preambles are displayed). After all of the data is entered click Apply to write the parameters to the meter.
6. On the Overview page, click
Reverse Flow. Click the
Alert Setup and select the Flow Analysis tab and enable
OK button to return to the Overview page.
7. On the Overview page, click the
Data, Path Information, Flow Totals, and All Variables data is populated after you are connected to the meter.
a. Click the
Flow Data tab and view the Flow Direction (Forward or Reverse),
Average Flow and Average Sound Velocities values.
b. Click the
Path Information tab and view the Chord performance, Gain, SNR (Signal
to Noise Ratio) Signal strength (mV), and Noise (mV).
c. Click the
Flow Totals tab to view the volume totals (forward and reverse
uncorrected volume).
Service Tools tab and select the Vari ables tab. The Flow
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d. Click the All Variables tab to view a graphical display of the Primary, Secondary,
Third and Fourth Variables.
Figure 4-6 AMS Device Manager - Service Tools All Variables status indicators
8. Click
OK to return to the Overview page.
9. Enable the Write Protect switch on the CPU Module to protect the meter’s
configuration.
10. From the Overview window, click
Display Meter K-Factors. K-Factors are a read-only
values calculated from the Full scale volumetric flow rate used with frequency outputs and the Maximum frequency for frequency output.
Figure 4-7 Display Meter K-Factors
Click
Next to return to the Device Manager Overview page.
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AMS Device Manager - Manual Setup
Use the Manual Setup wizard to configure the meter’s parameters. See Figure 4-3 and Figure 4-4 and from the AMS Device Manager Configure menu click
Figure 4-8 AMS Device Manager - Configure Manual Setup
Manual Setup.
Procedure
1. If installed, remove security wires from the endcap and the Bracket/Cover hex head
bolts that secures the Base Enclosure.
1. Disable the Write Protect switch in the CPU Module to write any of the following
configuration parameters to your meter.
2. Click the
only and are configured for Uncorrected Flow Rate. The Third and Fourth variable configuration choices include Pressure and Temperature.
3. Click the
4. Click the Analog Output 1 (HART) tab (see AMS Device Manager - Guided Setup, Step
2a.).
5. Click the
Manager - Guided Setup, Step 2b. The read only Secondary variable Content,
Uncorrected Flow Rate, displays. Use the drop-down arrow and select the (flow) Direction - Forward or Reverse. Enter a Lower and Upper Range limit. Set the Alarm Action parameters. Click meter.
Device Variables Mapping tab. The Primary and Secondary variables are read
Units tab (see AMS Device Manager - Guided Setup, Step 1).
Analog Output 2 tab. Follow the configuration instructions in the AMS Device
Apply, after you enter the data to write the parameters to the
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6. Click the Frequency/Digital Outputs tab. Follow the configuration instructions in the
AMS Device Manager - Guided Setup, Step 3 a.). (Refresh Note: If changes are made to
any Source variable on this page, apply the changes and navigate to the Guided Setup page. Navigate back to the Manual Setup for the changes to be reflected in other Manual Setup pages). Click
Apply, after you enter the data to write the parameters to
the meter.
7. Click the
AMS Device Manager - Guided Setup, Step 3b. Click
write the parameters to the meter.
8. Click the
Manager - Guided Setup, Step 3c to configure the Frequency and Digital Output 2
parameters. Click
9. Click the
Analog or Fixed), Min and Max input limits corresponding to 4 mA and 20 mA respectively and the Low and High alarm limits. Click write the parameters to the meter.
10. Click the
Fixed), Min and Max input limits corresponding to 4 mA and 20 mA respectively and the Low and High alarm limits. Select either reading desired. If a live pressure transmitter is connected, select the type of reading the transmitter outputs. If Absolute is selected, you must also enter the Atmospheric pressure. Click
11. Click the
purpose or set to calibration data to write the parameters to the meter.
a. Calibration Polarity configuration parameter selections are:
Digital Input 1 Calibrate Active High Digital Input 1 Calibrate Active Low
Frequency and Digital Output 1 tab. Follow the configuration instructions in the
Apply, after you enter the data to
Frequency and Digital Output 2 tab. Follow the instructions in the AMS Device
Apply, after you enter the data to write the parameters to the meter.
Temperature tab. Configure the input parameters including: Source (Live
Apply, after you enter the data to
Pressure tab. Configure the input parameters including: Source (Live Analog or
Gage or Absolute for the type of pressure
Apply, after you enter the data to write the parameters to the meter.
Digital Input tab. The default Digital Input 1 polarity is set to Normal for general
Inverted when used for calibration. Click Apply, after you choose the
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High
Low
Calibration Start Calibration Stop
High
Low
Calibration Start
Calibration Stop
High
Low
Calibration Start Calibration Stop
High
Low
Calibration Start Calibration Stop
March 2015 3-9000-760 Rev E
b. Calibration Gating configuration parameter selections are:
Edge gated, active high
Figure 4-9 Gating configuration parameter Edge gated, active high
Edge gated, active low
Figure 4-10 Gating configuration parameter Edge gated, active low
State gated, active high
Figure 4-11 Gating configuration parameter State gated, active high
State gated, active low
Figure 4-12 Gating configuration parameter State gated, active low
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12. Click the Alert Setup tab (from the main Configuration page).
Figure 4-13 Configure Flow Analysis Alert
13. Click the
default setting is the meter. Check for a response error. If no error response is received, click the button.
a. Enter the minimum reverse flow velocity above which to accumulate flow in the
reverse direction for this alert. Enter a positive value for the Reverse Flow Zero Cutoff. Click the response. If no error response is received, click the Reverse Flow enabled page displays. Click the Reverse Flow disabled.
b. If an error message is returned, click the
Complete page.
c. Click the
Analysis Lower Velocity Range and the Upper Velocity Range Limits. When the velocity is outside of the limit parameters, an alert is triggered. Click the button to display the Method Complete page.
Flow Analysis tab to select Configure Reverse Flow Detection, if desired. The
Disabled. Click the Disabled button to send the feature command to
Enable
Next button to write the values to the meter. Check for an error
Next button. The Detect
Next button to display Detect
Next button to display the Method
Set Flow Range Limits button and enter a positive value for the Flow
Next
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14. Click the Service Tools tab to access the device alerts, variables, trends and maintenance
statuses or to edit the configuration parameters.
a. Click the
Service Tools|Alerts tab. If an alert condition exists, the alert type and
description displays. Recommended actions are listed to assist you in a resolution. After you resolve the alert condition, click the clear the alert. Click is active, click
Apply to write the changes to the meter. If no alert condition
OK to close the device window.
Acknowledge button to
Figure 4-14 AMS Device Manager - Service Tools Alerts
b. If you change the device configuration, a confirmation dialog displays and
prompts you to write the changes to the meter. Click the meter or click
No to cancel pending changes.
Yes to write the changes to
Figure 4-15 Configuration changes dialog
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c. Click the Service Tools|Variables tab. The Variables page displays tabs for the
device’s Flow Data, Path Information, Flow Totals, and All Variables).
Figure 4-16 AMS Device Manager - Service Tools
d. The
Service Tools|Flow Data page includes charts for flow and sound velocities.
The flow values (flow direction, average flow velocity and average sound velocity) parameters are displayed for the connected device.
e. Click
Service Tools|Variables|Path Information tab to view the device’s chord
performance (%), Gain (dB), SNR (dB), Signal (mV) and Noise (mV).
f. Click
Service Tools|Variables|Flow Totals to view the volume totals (Forward and
reverse Uncorrected Volume) parameters for the connected device.
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Alerts are triggered for Command 48 Additional device status and Command 140 detailed status information. Alerts are grouped as Failed - Fix Now, Maintenance - Fix Soon and Advisory according to the severity level; 1-6. Severity 1 is the highest and 6 is the lowest level.
IMPORTANT
March 2015 3-9000-760 Rev E
g. Click Service Tools|Variables|All Variables tab to view Primary, Secondary, Third
and Fourth Variable parameter status.
Figure 4-17 AMS Device Manager - Service Tools All Variables
Gauges display each variable’s status as good or bad. If a status is bad refer to the Service Tools Alerts page for recommended actions to resolve the alert condition. Also refer to the Field Device Specification manual (P/N 3-9000-762) for Commands 48 and 140 details.
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h. Click the Service Tools|Trends tab to display the device variables (uncorrected
volume flow rate, pressure and temperature) trends.
Figure 4-18 AMS Device Manager - Service Tools Trends
Primary and Secondary variables display real-time uncorrected volume flow rate trends. The third and fourth variables charts displays trends for temperature and pressure.
15. Click the
Service Tools|Routine Maintenance tab. Click Analog Output 1 Trim to perform a
digital to analog trim adjustment of the first milliamp output. The 4mA and 20mA output current values should equal the plant’s standard values. Click configuration changes. Repeat this step to trim Analog Output 2 current. Click write the output trim values to the meter. Click
OK to navigate back to the Service Tools
Yes to confirm the
Apply to
page.
16. Click the
Service Tools|Zero Calibration tab. See AMS Device Manager - Guided Setup
Step 6 to configure the zero flow parameters.
17. After you have changed and written the configuration changes to the meter do the
following:
a. Enable the Write Protect switch on the CPU Module to protect the meter’s
configuration.
b. Replace the end cap and if required, apply security seals through the endcap
holes and through the hex head bolts that secure the Bracket/Cover to the Base enclosure.
Note: The next time you connect to the device using Daniel MeterLink, the Monitor page displays a Meter status alarm that the configuration has changed and remains latched until acknowledged. Click the
Ack (acknowledge) button to
clear the alarm.
Using AMS Device Manager to configure the meter 81
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Section 4: Configuration Daniel 3814 Liquid Ultrasonic Meter Installation Manual
Follow all guidelines and precautions described in the Field Communicator User Manual and in the 3818 LNG Liquid Ultrasonic Flow Meter documentation when working in a hazardous area.
important
March 2015 3-9000-760 Rev E

4.4 Using a Field Communicator to configure the meter

Installation Requirements
Emerson Field Communicator software, license, installation guide and user manual
available on the Emerson Asset Optimization Field Communicator website:
http://www2.emersonprocess.com/en-US/brands/Field-Communicator/Pages/Documenta­tion.aspx
Daniel HART Device Description (HART DD) installed for the meter
Network configured for a Field Communicator
Daniel Field Device Specification Manual (P/N 3-9000-762) available on the Daniel website
http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/Ultra­sonic.aspx
System wiring diagram drawing number DMC - 004936 (see Appendix A)
Power supply
82 Using a Field Communicator to configure the meter
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 4: Configuration
A. Field wiring conduit entries (4)
A.
3-9000-760 Rev E March 2015
Procedure
1. Remove electrical power to the meter. If installed, remove the endcap security latches
and seals and then, remove the endcap.
2. Refer to the Field Communicator Users Manual wiring diagrams and commissioning
instructions provided with your handheld device. Register the product to activate the end user license.
3. Fully charge the Field Communicator battery prior to use. Important: Do not change
the battery in a hazardous area environment. The power supply is not intrinsically safe
4. On the meter, run the wires through the field wiring conduit and into the transmitter
electronics enclosure.
Figure 4-19 3814 transmitter field wiring conduit entries
Using a Field Communicator to configure the meter 83
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Section 4: Configuration Daniel 3814 Liquid Ultrasonic Meter Installation Manual
March 2015 3-9000-760 Rev E
5. Wire Analog Input 1 (AI1) and Analog Output 1 (AO1) as shown in Figure 4-20 and
Appendix A, drawing DMC-005324.
Figure 4-20 Field Communicator wiring diagram for the 3810 Series electronics
6. Use the leads provided with the Field Communicator to connect to your device.
7. Press and hold the
Power button on the Field Communicator until the green light blinks.
8. Use the touch screen on the Field Communicator, the keypad or use the stylus to
navigate through the device menus.
9. Refer to the Menu tree in Section D.1.1 of the Daniel HART Field Device Specification
manual (P/N 3-9000-762) for the device fast key sequences. Included in the menu tree are:
Diagram Page 1 - 3410 Series Root Menu; Overview, Configure>Manual Setup
Diagram Page 2 - Configure>Manual Setup (continued) and Alerts Setup
Diagram Page 3 - Service Tools>Alerts and Variables
Diagram Page 4 - Service Tools>Variables (continued), Service Tools>Trends, and
Service Tools>Maintenance
If you encounter problems, refer to the contact information on the back cover of this manual or the contacts included in the Field Communicator User’s Manual.
84 Using a Field Communicator to configure the meter
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Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 4: Configuration
3-9000-760 Rev E March 2015

4.5 Security seals for the meter (optional)

For the integrity of the meter metrology and to prevent tampering with the transmitter electronics and transducer assemblies, attach security latches on the end caps and install security wires on the Transmitter Electronics Enclosure end caps, the Base Enclosure hex head bolts. See Section 3.6.8 and Section 3.6.9.
Seal the conduit ports with sealing compound according to the customer’s requirements (e.g., after approximately one to two weeks of run time). Also, see Section 3.4.1 and see
Section 3.4.2.
Security seals for the meter (optional) 85
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March 2015 3-9000-760 Rev E
86 Security seals for the meter (optional)
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