Emerson Process Management 3-9000-760 User Manual

Part Number 3-9000-760Revision E

DanielTM 3814 Liquid Ultrasonic Flow Meter

Installation Manual

March 2015

Daniel customer service

Location Tel ephon e number Fax number

North America/Latin America +1.713.467.6000 +1.713.827.4805

Daniel Customer Service +1.713.827.6314 +1.713.827.6312

USA (toll free) +1.888.356.9001 +1.713.827.3380

Asia Pacific (Republic of Singapore) +65.6777.8211 +65.6777.0947.0743

Europe (Stirling Scotland, UK) +44 (0)1786.433400 +44 (0)1786.433401

Middle East Africa (Dubai, UAE) +971 4 8118100 +971 4 8865465

• Customer Service: tech.service@emersonprocess.com

• Customer Support: daniel.cst.support@emerson.com

• Asia-Pacific: danielap.support@emerson.com

• Europe: DanielEMA.CST@EmersonProcess.com

Return Material Authorization (RMA)

A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Download the RMA form from the Support Services web page by selecting the link below.

www2.emersonprocess.com/EN-US/BRANDS/DANIEL/SUPPORT-SERVICES/Pages/Support-Services.aspx?

Signal words and symbols

This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Safety alert symbol

Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Pay special attention to the following signal words, safety alert symbols and statements:

Important

Important is a statement the user needs to know and consider.

Tip

Tip provides information or suggestions for improved efficiency or best results.

Note

Note is a “general by-the-way” content not essential to the main flow of information.

Important safety instructions

Installing, operating or maintaining a Daniel product improperly could lead to serious injury or death from explosion or exposure to dangerous substances. To reduce this risk:

• Comply with all information on the product, in this manual, and in any local and national

codes that apply to the product.

• Do not allow untrained personnel to work with this product.

• Use Daniel parts and work procedures specified in this manual.

Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions. Because these products are sophisticated technical instruments, it is important that the owner and operation personnel strictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation, operation, and maintenance.

Daniel also urges you to integrate this manual into your training and safety program.

BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL NOTICES AND PRODUCT WARNINGS.

Product owners (Purchasers):

• Use the correct product for the environment and pressures present. See technical data

or product specifications for limitations. If you are unsure, discuss your needs with your Daniel representative.

• Inform and train all personnel in the proper installation, operation, and maintenance of

this product.

• To ensure safe and proper performance, only informed and trained personnel should

install, operate, repair and maintain this product.

• Verify that this is the correct instruction manual for your Daniel product. If this is not

the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from:

http://www.daniel.com

• Save this instruction manual for future reference.

• If you resell or transfer this product, it is your responsibility to forward this instruction

manual along with the product to the new owner or transferee.

• ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND

TROUBLESHOOTING MANUALS AND ALL PRODUCT WARNINGS AND INSTRUCTIONS.

• Do not use this equipment for any purpose other than its intended service. This may

result in property damage and/or serious personal injury or death.

Product Operation Personnel:

• To prevent personal injury, personnel must follow all instructions of this manual prior to

and during operation of the product.

• Follow all warnings, cautions, and notices marked on, and supplied with, this product.

• Verify that this is the correct instruction manual for your Daniel product. If this is not

the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from:

http://www.daniel.com

• Read and understand all instructions and operating procedures for this product.

• If you do not understand an instruction, or do not feel comfortable following the

instructions, contact your Daniel representative for clarification or assistance.

• Install this product as specified in the INSTALLATION section of this manual per

applicable local and national codes.

• Follow all instructions during the installation, operation, and maintenance of this

product.

• Connect the product to the appropriate pressure and electrical sources when and

where applicable.

• Ensure that all connections to pressure and electrical sources are secure prior to and

during equipment operation.

• Use only replacement parts specified by Daniel. Unauthorized parts and procedures can

affect this product's performance, safety, and invalidate the warranty. "Look-a-like" substitutions may result in deadly fire, explosion, release of toxic substances or improper operation.

• Save this instruction manual for future reference.

Notice

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.

DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.

TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE. DANIEL MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.

Warranty and Limitations

1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided. The foregoing warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Daniel, whichever period expires first. Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Products purchased by Daniel from a third party for resale to Buyer ("Resale Products") shall carry only the warranty extended by the original manufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources or environmental conditions, accident, misuse, improper installation, modification, repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of Daniel are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel. All costs of dismantling, reinstallation and freight and the time and expenses of Daniel's personnel and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts replaced by Daniel during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel. THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges and agrees that corrosion or erosion of materials is not covered by this warranty.

2. LIMITATION OF REMEDY AND LIABILITY PERFORMANCE. THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT ARE EXCLUSIVE. IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY DANIEL GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM "CONSEQUENTIAL DAMAGES" SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER'S CUSTOMERS.

: DANIEL SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN

Daniel 3814 Liquid Ultrasonic Meter Installation Manual Table of Contents

3-9000-760 Rev E March 2015

Preface

Daniel customer service

Signal words and symbols

Important safety instructions

Notice

Warranty and Limitations

Section 1: Introduction

1.1 Typical Applications .................................................................................... 2

1.2 Features and benefits: .................................................................................3

1.3 Acronyms, abbreviations and definitions ....................................................... 4

1.4 Daniel MeterLink software ........................................................................... 6

1.5 3814 liquid ultrasonic meter design.............................................................. 8

1.6 Meter specifications ................................................................................. 10

1.7 Pre-installation considerations ................................................................... 14

1.8 Safety ...................................................................................................... 14

1.9 Daniel 3810 Series certifications and approvals ........................................... 16

1.10 FCC compliance....................................................................................... 17

1.11 References .............................................................................................. 18

Section 2: Mechanical installation

2.1 Meter piping, lifting and mounting ............................................................. 19

2.2 Meter components .................................................................................... 21

2.2.1 Piping recommendations................................................................................ 24

2.2.2 High Viscosity piping requirements................................................................. 28

2.3 Meter safety for hoist rings and lifting slings ............................................... 29

2.3.1 Use of appropriate safety engineered swivel hoist rings

in meter end flanges ....................................................................................... 30

2.3.2 Appropriately rated lifting slings ..................................................................... 36

2.4 Mounting requirements in heated or cooled pipelines .................................. 38

Table of Contents i

Table of Contents Daniel 3814 Liquid Ultrasonic Meter Installation Manual

March 2015 3-9000-760 Rev E

Section 3: Electrical installation

3.1 Cable length TTL mode ..............................................................................39

3.2 Cable length Open Collector mode .............................................................39

3.3 Grounding meter electronics ......................................................................40

3.4 Conduit seals ............................................................................................41

3.4.1 Startup for systems using explosion-proof conduit..........................................42

3.4.2 Startup for systems that use flame-proof cable ...............................................43

3.5 Wiring and I/O...........................................................................................44

3.5.1 CPU Module labeling and LED indicators .........................................................45

3.6 I/O connections ......................................................................................... 50

3.6.1 Frequency/Digital outputs...............................................................................51

3.6.2 Analog input settings ......................................................................................54

3.6.3 Analog output settings....................................................................................54

3.6.4 Digital Input ....................................................................................................54

3.6.5 DHCP server switch settings ............................................................................54

3.6.6 Configuration protect switch settings .............................................................55

3.6.7 External power source connection and fuse.....................................................55

3.6.8 Securing the meter..........................................................................................56

3.6.9 Sealing the unit ...............................................................................................61

Section 4: Configuration

4.1 Daniel MeterLink Setup ..............................................................................63

4.2 Field Setup Wizard..................................................................................... 63

4.3 Using AMS Device Manager to configure the meter ......................................68

4.4 Using a Field Communicator to configure the meter .....................................82

4.5 Security seals for the meter (optional) ........................................................85

Appendix A: Engineering drawings

A.1 Daniel 3810 Series Liquid Ultrasonic Flow Meter drawings ................................................ 87

Appendix B: Open source licenses

B.1 GNU General Public License............................................................................................... 90

B.2 GNU Lesser General Public License .................................................................................. 101

B.3 BSD Open Source License................................................................................................ 105

B.4 M.I.T License ................................................................................................................... 106

Appendix C: Index

C.1 Manual index................................................................................................................... 107

ii Table of Contents

Daniel 3814 Liquid Ultrasonic Meter Installation Manual List of Tables

3-9000-760 Rev E March 2015

List of Tables

Table 1-1 Acronyms, abbreviations and definitions........................................................................ 4

Table 1-2 Meter specifications ..................................................................................................... 10

Table 2-1 Piping recommendation for uni-directional or bi-directional flow................................. 27

Table 2-2 Hoist ring part number lookup table............................................................................. 34

Table 2-3 Hoist ring lookup table for Daniel 3814 Liquid Ultrasonic Flow Meters ......................... 35

Table 3-1 Configurations for open collector frequency outputs ................................................... 39

Table 3-2 CPU Module labeling and LED functions........................................................................ 46

Table 3-3 Ethernet cable to PC communication ........................................................................... 47

Table 3-4 Serial Port A parameters ............................................................................................... 48

Table 3-5 Frequency/Digital Outputs possible configurations ...................................................... 53

Table 3-6 DHCP server switch settings ......................................................................................... 54

Table 3-7 Configuration protect switch settings .......................................................................... 55

Table 4-1 Local display labels, descriptions and valid units ........................................................... 65

Table B-1 Open source licences ................................................................................................... 89

List of Tables iii

List of Tables Daniel 3814 Liquid Ultrasonic Meter Installation Manual

March 2015 3-9000-760 Rev E

iv List of Tables

Daniel 3814 Liquid Ultrasonic Meter Installation Manual List of Figures

3-9000-760 Rev E March 2015

List of Figures

Figure 1-1 Daniel MeterLink download and registration ................................................................ 6

Figure 1-2 Daniel 3814 Liquid Ultrasonic Flow Meter Design.......................................................... 8

Figure 1-3 Transmitter electronics enclosure with optional local display and glass endcap ........... 9

Figure 2-1 Daniel 3814 Liquid Ultrasonic Flow Meter assembly .................................................. 22

Figure 2-2 Transmitter electronics enclosure with optional local display and glass endcap .......... 23

Figure 2-3 Piping recommendations unidirectional flow.............................................................. 26

Figure 2-4 Piping recommendations bidirectional flow................................................................ 26

Figure 2-5 High Viscosity meter tube and Venturi piping recommendations ............................... 28

Figure 2-6 Meter end flange with tapped flat-counterbore hole for hoist ring ............................ 30

Figure 2-7 Safety approved hoist ring and non-compliant eye bolt ............................................. 31

Figure 2-8 90 Degree angle between slings ................................................................................. 32

Figure 2-9 Incorrect sling attachment.......................................................................................... 33

Figure 2-10 Correct sling attachment ........................................................................................... 36

Figure 2-11 Incorrect sling attachment.......................................................................................... 37

Figure 3-1 Internal Transmitter Electronics Enclosure chassis ground .......................................... 40

Figure 3-2 External ground lug .................................................................................................... 41

Figure 3-3 CPU Module labeling and LED indicators ..................................................................... 45

Figure 3-4 PC to meter serial connection wiring ........................................................................ 49

Figure 3-5 CPU Module I/O connections...................................................................................... 50

Figure 3-6 CPU Module - Frequency/Digital outputs common ground ........................................ 53

Figure 3-7 CPU Module power source connections ..................................................................... 55

Figure 3-8 Transmitter electronic enclosure security latch .......................................................... 56

Figure 3-9 Transmitter Electronics Enclosure security seals ......................................................... 57

Figure 3-10 Base Enclosure wire seal installation............................................................................ 58

Figure 3-11 Base Enclosure security seals ...................................................................................... 59

Figure 3-12 Transducer assembly security wire seals ..................................................................... 60

Figure 4-1 AMS Device Description search................................................................................... 68

Figure 4-2 AMS file download complete ...................................................................................... 69

Figure 4-3 AMS Device Manager ................................................................................................. 70

Figure 4-4 AMS Device Manager - Overview ................................................................................ 70

Figure 4-5 AMS Device Manager - Guided Setup .......................................................................... 71

Figure 4-6 AMS Device Manager - Service Tools All Variables status indicators............................. 73

Figure 4-7 Display Meter K-Factors .............................................................................................. 73

List of Figures v

List of Figures Daniel 3814 Liquid Ultrasonic Meter Installation Manual

March 2015 3-9000-760 Rev E

Figure 4-8 AMS Device Manager - Configure Manual Setup..........................................................74

Figure 4-9 Gating configuration parameter Edge gated, active high ............................................76

Figure 4-10 Gating configuration parameter Edge gated, active low..............................................76

Figure 4-11 Gating configuration parameter State gated, active high............................................76

Figure 4-12 Gating configuration parameter State gated, active low .............................................76

Figure 4-13 Configure Flow Analysis Alert .....................................................................................77

Figure 4-14 AMS Device Manager - Service Tools Alerts .................................................................78

Figure 4-15 Configuration changes dialog .....................................................................................78

Figure 4-16 AMS Device Manager - Service Tools ...........................................................................79

Figure 4-17 AMS Device Manager - Service Tools All Variables .......................................................80

Figure 4-18 AMS Device Manager - Service Tools Trends ...............................................................81

Figure 4-19 3814 transmitter field wiring conduit entries ..............................................................83

Figure 4-20 Field Communicator wiring diagram for the 3810 Series electronics ..........................84

vi List of Figures

Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction

3-9000-760 Rev E March 2015

Section 1: Introduction

Daniel 3814 Liquid Ultrasonic Meters have various configurations that meet a broad range of

customer requirements. Each meter comes fully assembled from Daniel Control, Inc. and all parts and assemblies are tested prior to shipment.

Refer to the following documents for additional details:

• P/N 3-9000-762 HART® Field Device Specification Guide Liquid Ultrasonic Meter

• P/N 3-9000-764 Daniel 3810 Liquid Ultrasonic Meter Maintenance and Troubleshooting

Manual

Computer simulations of various velocity profiles demonstrate that four measurement paths provide an optimum solution for measuring asymmetric flow. The Daniel 3814 Liquid Ultrasonic Meter utilizes four cross-bore, parallel-plane measurement paths to offer a high degree of accuracy, repeatability, and superior low-flow capabilities without the compromises associated with conventional technologies. These features make the Daniel 3814 Liquid Ultrasonic Meter the best choice for custody transfer applications.

Measurement and

The Daniel 3814 Liquid Ultrasonic Meter technology can be applied to custody transfer flow measurement applications as shown in the following section.

Section 1: Introduction 1

Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual

Re 5000≤

March 2015 3-9000-760 Rev E

1.1 Typical Applications

• Custody transfer measurement

• Allocation measurement

• High viscosity, low Reynolds Number applications (where )

• Check metering

• Leak detection

• Line balancing

• Batch control

• Loading and off loading

• Offshore

- FPSO (Floating Production, Storage and Offshore Loading)

- Offshore Platforms

- Barges

• Pipelines

- Crude Oil pipelines

- Refined product pipelines

• Ter m in al s

- Loading and off-loading (Ship, barge, truck, railcar, etc…)

- Ta nk Farms

- Cavern Storage

2 Typical Applications

Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction

3-9000-760 Rev E March 2015

1.2 Features and benefits:

• Explosion-proof transmitter electronics enclosure with CPU Module, Power Supply,

Intrinsic Safety Barrier Module and Backplane board

• Intrinsically safe Transducer electronics enclosure with the Acquisition Module

• HART®

architecture

• Reduce unaccounted measurement

• Increase energy savings

• Replaceable transducers while under pressure

• Extensive self diagnostics

• Immediate alarm reporting

• Auto-detected ASCII/RTU Modbus communications protocol

• Interchangeable electronics modules

and AMS Suite: Intelligent Device Manager communications for PlantWebTM

• Internet-ready communications

• Ethernet access

• Modbus TCP/IP

• On-board LED status indicators

• Analog pressure and temperature inputs

• Daniel MeterLink (a Windows

-based interface software)

• Local Display (optional)

• Glass endcap (for local display installations)

For other features and benefits refer to the product datasheet at:

http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/FLOW/Pages/Flow.aspx

Features and benefits: 3

Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual

March 2015 3-9000-760 Rev E

1.3 Acronyms, abbreviations and definitions

Table 1-1 Acronyms, abbreviations and definitions

Acronym or abbreviation Definition

°degree (angle)

ADC analog-to-digital converter

AI analog input

AMS® Suite Device Manager Asset Management Software - Device Manager

AO analog output

ASCII MODBUS A Modbus protocol message framing format in which ASCII characters are used to

boolean a type of data point that can only take on values of TRUE or FALSE (generally TRUE is

bps bits per second (baud rate)

cPoise centipoise (viscosity unit)

CPU central processing unit

CTS Clear-to-Send; the RS-232C handshaking signal input to a transmitter indicating that

DAC Digital-to-Analog Converter

Daniel MeterLink Daniel Ultrasonic Meter interface software

DI digital input

DO digital output

DHCP Dynamic Host Configuration Protocol

ECC Error Correction Code

EEPROM Electrically-Erasable, Programmable Read-Only Memory

Flash non-volatile, programmable read-only memory

HART® Communication Protocol Highway Addressable Remote Transducer communications protocol

FODO output that is user configurable as either a frequency or digital output

hr hour (time unit)

Hz hertz (cycles per second, frequency unit)

I/O Input/Output

IS Intrinsically Safe

K kelvin (temperature unit)

kHz

LAN Local Area Network

LED light-emitting diode

m meter (length unit)

degrees celsius (temperature unit)

degrees fahrenheit (temperature unit)

delineate the beginning and end of the frame. ASCII stands for American Standard Code for Information Interchange.

represented by a value of 1, FALSE is represented by a value of 0)

it is okay to transmit data – i.e., the corresponding receiver is ready to receive data. Generally, the Request-to-Send (RTS) output from a receiver is input to the Clear-toSend (CTS) input of a transmitter.

-1

decimeter (10

kilohertz (10

cubic meters per day (volumetric flow rate)

meters, length unit)

cycles per second, frequency unit)

4 Acronyms, abbreviations and definitions

Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction

3-9000-760 Rev E March 2015

Table 1-1 Acronyms, abbreviations and definitions

Acronym or abbreviation Definition

m3/h

mA milliamp (current unit)

MAC Address Media Access Control (Ethernet Hardware Address -EHA)

microinch (

μinch)

micron

MMU Memory Management Unit

MPa

N/A not applicable

Nm3/h

NOVRAM non-volatile random access memory

Pa Pascal, equivalent to 1 newton per square meter (pressure unit)

Pa⋅s Pascal Second (viscosity unit)

PC Personal Computer

PFC peripheral field connection (board)

P/N part number

PS power supply (board)

psi pounds per square inch (pressure unit)

psia pounds per square inch absolute (pressure unit)

psig pounds per square inch gage (pressure unit)

RRadius

rad radian (angle)

RAM Random Access Memory

RTS Request-to-Send; the RS-232C handshaking signal output by a receiver when it is

RTU MODBUS A Modbus protocol framing format in which elapsed time between received charac-

s second (time unit, metric)

SDRAM Synchronous Dynamic Random Access Memory

sec second (time unit, u.s. customary)

TCP/IP Transmission Control Protocol/Internet Protocol

time_t seconds since Epoch (00:00:00 UTC Jan. 1, 1970) (time unit)

UDP User Datagram Protocol

U.L. Underwriters Laboratories, Inc. - product safety testing

V volts (electric potential unit)

W watts (power unit)

cubic meters per hour (volumetric flow rate)

cubic meters per second (volumetric flow rate)

-6

microinch (10

in)

micrometer (10-6 m)

megapascal (equivalent to 10

Pascal) (pressure unit)

normal cubic meters per hour

ready to receive data

ters is used to separate messages. RTU stands for Remote Terminal Unit.

and certification organization

Acronyms, abbreviations and definitions 5

Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual

March 2015 3-9000-760 Rev E

1.4 Daniel MeterLink software

Daniel MeterLink configuring your meter, collecting logs and reports, monitoring the meter health and alarm statuses. Daniel MeterLink may be downloaded at no charge from:

Figure 1-1 Daniel MeterLink download and registration

software has robust features for setting communications parameters,

http://www.daniel.com/um2.htm

6 Daniel MeterLink software

Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction

3-9000-760 Rev E March 2015

Procedure

1. From the right panel under Quick Links, click the MeterLink Registration and Download link.

2. Click the Order Now button to complete the Online registration form.

3. Click Next to go to the order confirmation page.

4. Click Complete Order. You will receive a conformation e-mail with a hyperlink directing you to the download site. Click the link provided.

5. Click Save.

Refer to the Daniel MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual (P/N 3-9000-763) for installation instructions and setup for initial communications. You may download the manual from the Daniel MeterLink web page:

http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/MeterLink.aspx

Daniel MeterLink software 7

Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual

A. Transmitter electronics enclosure (explosion-proof) Optional - Local Display with glass endcap (

Figure 1-3

) B. Base electronics enclosure (intrinsically safe) C. Meter body with transducer assemblies (LT-031, LT-03, LT-04, LT-05, LT-08, or LT-09) (intrinsically safe)

March 2015 3-9000-760 Rev E

1.5 3814 liquid ultrasonic meter design

The Daniel 3814 Liquid Ultrasonic Flow Meter is a four-path (eight transducers) in-line meter designed to measure the difference in signal transit time with and against the flow across one or more measurement path(s). A signal transmitted in the flow direction travels faster than one transmitted against the flow direction. Each measurement path is defined by a transducer pair in which each transducer alternately acts as transmitter and receiver. The meter uses transit time measurements and transducer location information to calculate the mean velocity.

Computer simulations of various velocity profiles demonstrate that multiple measurement paths provide an optimum solution for measuring asymmetric flow. The Daniel 3814 Liquid Ultrasonic Flow Meter utilizes four cross-bore, parallel-plane measurement paths, offers a high degree of repeatability, bi-directional measurement and superior low-flow capabilities without the compromises associated with conventional technologies.

Figure 1-2 Daniel 3814 Liquid Ultrasonic Flow Meter Design

8 3814 liquid ultrasonic meter design

Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction

3-9000-760 Rev E March 2015

Figure 1-3 Transmitter electronics enclosure with optional local display and glass endcap

Computer simulations of various velocity profiles demonstrate that multiple measurement paths provide an optimum solution for measuring asymmetric flow. The Daniel 3814 Liquid Ultrasonic Flow Meter utilizes four cross-bore, parallel-plane measurement paths, offers a high degree of repeatability, bi-directional measurement and superior flow capabilities for custody transfer without the compromises associated with conventional technologies.

The Daniel 3814 Liquid Ultrasonic Flow Meter’s U.L. safety listing is accomplished through the combination of an explosion-proof Transmitter Electronics Enclosure that houses the CPU Module, Power Supply board, I.S. Barrier board, Backplane board and optional LCD Display board.

NOTE: The optional LCD Display requires firmware v1.04 or later and Uboot version, January 31,

2013.

The Base Electronics Enclosure is intrinsically safe and houses the Acquisition Module, the acquisition cable and wiring. The Intrinsically safe transducers and cable assemblies are designed for Class 1, Division 1, Groups C and D areas without need of further protection when installed in accordance with the field wiring diagram (refer to Daniel drawing DMC - 004936, The Daniel 3814 Liquid Ultrasonic Flow Meter’s U.L. safety listing is accomplished through the combination of an explosion-proof Transmitter Electronics Enclosure that houses the CPU Module, the Base Electronics Enclosure that houses the Acquisition Module with intrinsically safe transducers and cable assemblies designed for Class 1, Division 1, Groups C and D areas without need of further protection when installed in accordance with the field wiring diagram (refer to Daniel drawing DMC -004936, see Appendix A) and Section 1.8.

3814 liquid ultrasonic meter design 9

Section 1: Introduction Daniel 3814 Liquid Ultrasonic Meter Installation Manual

FLUID CONTENTS MAY BE HAZARDOUS

The meter must be fully depressurized and drained before attempting to remove the transducer housing. If fluid begins to leak from the transducer housing, immediately reinstall it.

Failure to do so may cause serious injury or equipment damage.

ESCAPING FLUIDS HAZARD

The purchaser of the meter is responsible for the selection of Daniel components/seals and materials compatible with the chemical properties of the measurement fluid.

Failure to select suitable meter components/seals may cause escaping fluids, resulting in injury or equipment damage.

March 2015 3-9000-760 Rev E

1.6 Meter specifications

Consult your Daniel Sales and Service representative to ensure you purchase the correct components and seals for your application.

Specifications for Daniel 3814 Liquid Ultrasonic Flow Meters are below:

Table 1-2 Meter specifications

Liquid Meter specifications

Meter type Number of paths:

Enclosure materials

Meter Performance

Linearity

Repeatability

Velocity range

Upper Viscosity Limit

• Four path (eight transducer) chordal design

Ultrasonic type:

• Transit-time based measurement

• Spool piece with integral mount transducers

• ASTM B26 Gr A356.0 T6 Aluminum — Chromate conversion coated with a polyurethane enamel

• ASTM A351 Gr CF8M Stainless Steel — Passivated

• ± 0.15% of measured value over a 10:1 turndown

• ± 0.20% of measured value over a 20:1 turndown

• ±0.02% of reading in the specified velocity range

• 2.0 fps (0.6 m/s) to 40.0 fps (12.2 m/s) (nominal) 48 fps (14.3 m/s) (over-range)

• 150 centipoise (Transducers LT-01, LT-03, LT-08, LT-09)

• 1000 centipoise (Transducers LT-04, LT_05)

10 Meter specifications

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Table 1-2 Meter specifications

Body and Flange Pressure rating range

Flange types

Specific Gravity

Accuracy Limits

U.S. Customary Units - Meter sizes 4 inches to 24 inches (Raised face, RTJ or Companion)

• Line sizes: – 4” inches (DN 100) – 6” inches (DN 150) – 8” inches (DN 200) – 10” inches (DN 250) – 12” inches (DN 300) – 16” inches (DN 400) – 18” inches (DN 450) – 20” inches (DN 500) – 24” inches (DN 600)

• ANSI pressure classes (per ANSI B16.5): – 150 ANSI / PN 20 – 300 ANSI / PN 50 – 600 ANSI / PN 100 – 900 ANSI / PN 150 – 1500 ANSI/PN 200

• Body and flange material and temperature ratings: – Carbon Steel body and Flanges: (-45 °C to 150 °C) – 316 Stainless steel body and flanges: (-50 °C to 150 °C) – 316L Stainless steel body and flanges: (-50 °C to 150 °C) – Carbon Steel body and flanges: (-50 °C to 150 °C)

• Maximum Pressures – Dependent on operating temperature

• Minimum Pressures – 0 psig 0 barg

Meter bore

– Schedule 20, 30, 40, 80, 120, 160, LW, XS, XXS and Standard

• Raised face or RTJ

• 0.35 to 1.50

• Accuracy limits typically are: – ±0.20% without a flow calibration

Meter specifications 11

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Table 1-2 Meter specifications

Electronic specifications

Power Meter

Tem pe ra tu re flameproof Transmitter Electronic Enclosure and Base Electronics Enclosure

• 10.4 VDC to 36 VDC

• 11 W typical power consumption

Serial cable

• Belden #9940 or equivalent (22 gauge) – Capacitance (pF/m) 121.397 (conductor to conductor) – Capacitance (pF/m) 219.827 (conductor to other conductor and shield) – Resistance (DC) DCR @ 20 °C (Ohm/km) 48.2307

Nominal Outer shield resistance - DCR @ 20 °C (Ohm/km) 16.405

– Operating voltage - 300 V RMS (UL AWM Style 2464) – Current 2.4 Amps per conductor @ 25 °C (recommended)

Ethernet cable

• Cat-5 Standard 100Mbps

Frequency (

see Table 3-1)

• 22 AWG wire characteristics are as follows: – Capacitance = 20 pF/ft or 20 nF/1000 ft (between two wires) – Resistance = 0.0168 Ohms/ft or 16.8 Ohms/1000 ft – Pull-up voltage is 24 VDC

Tra n sd uc er s

• LT-01, LT-03 – Operating Temperature Range -58

F to +212 oF (-50 oC to 100 oC)

• LT-04, LT-05, LT-08, LT-09 – Operating Temperature Range -58

Note: The process temperature must not exceed the operating temperature range of

the transducers.

Note: The ultrasonic transducers are not intended for use across boundary walls of different

hazardous area classifications. The transmitter electronics cannot be remote mounted from a Division 1 classification to a Division 2 area to meet an area classification.

F to +302

F (-50

C to +150 oC)

Communications specifications

Connectivity protocols One serial RS-232/RS-485 ports (115 kbps baud rate) (Modbus RTU/ASCII)

• (1) Serial Port A

(RS-232/RS-485 Full Duplex/RS-485 Half Duplex)

One Ethernet Port (TCP/IP) 100 BaseT

• Up to 10 Mbps

• Modbus TCP

Device compatibility FloBoss 103, FloBoss S600 flow computer, ROC 107,

Digital, analog, and frequency inputs

Digital Input(s) (Selectable)

(1) Single polarity (for flow calibration gating - contact closure)

– Single input for starting and stopping – Four pulse configurations available

Analog Input(s) (2) 4-20 mA

• AI-1 Temperature

• AI-2 Pressure

Note: The analog-to-digital conversion accuracy is within ±0.05% of full scale over the operating

temperature range.

Note: AI-1 and AI-2 are electronically isolated and operate in sink mode. The input contains a

series resistance so HART® Communicators can be connected to configure sensors.

A 24 Volt DC power supply is available to provide power to the sensors.

12 Meter specifications

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Table 1-2 Meter specifications

Digital, analog, and frequency outputs

Frequenc y/Digital Output(s)

The meter has user-configurable selections for either a Frequency Output or Digital status (FODO) (Also see Section 3.6.1) (3) Frequency/Digital Outputs

• FODO1 (four possible output configurations)

• FODO2(eight possible output configurations)

• FODO3(eight possible output configurations)

Frequency or Digital Output parameter pairs ( Frequency or Digital Outputs (FODO 1) source selections:

see Section 3.6.1)

• (FO1A, DO1A, FO1B, DO1B)

Frequency or Digital Outputs (FODO 2) source selections

• (FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B)

Frequency or Digital Outputs (FODO 3) source selections

• (FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B)

Mode options:

• Open Collector (requires external excitation supply voltage and pull-up resistor)

• TTL (internally powered by the meter 0-5 VDC signal)

Channel B Phase options:

• Lag forward, Lead reverse (Phase B lags Phase A while reporting forward flow, leads Phase A

while reporting reverse flow)

• Lead forward, Lag reverse (Phase B leads Phase A while reporting forward flow, lags Phase A

while reporting reverse flow)

Phase A and Phase B output (based on flow direction)

• Reverse flow - output only reports flow in the reverse direction. For frequency outputs,

Phase B of the output is 90 degrees out of phase with Phase A.

• Forward flow - output only reports flow in the forward direction. For frequency outputs,

Phase B of the output is 90 degrees out of phase with Phase A.

• Absolute - output reports flow in both directions. For frequency outputs, Phase B of the

output is 90 degrees out of phase with Phase A.

• Bidirectional - output reports flow on Phase A only in the forward direction and on Phase B

only in the reverse direction.

Maximum frequency for the frequency outputs

• 1000Hz

• 5000Hz

Analog Output(s) • (1) 4-20 mA independently configurable analog output (HART)

(1) 4-20 mA independently configurable analog output (conventional)

The analog output zero scale offset error is within ±0.1% of full scale and gain error is within ±0.2% of full scale. The total output drift is within ±50 ppm of full scale per °C.

Meter specifications 13

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1.7 Pre-installation considerations

• Pipeline equipment code compliance, ANSI, ASME, etc.

• Proper Inlet/outlet meter tube piping for reasonable stable flow to the settling chamber

(first meter tube spool upstream of the meter).

• Electrical safety compliance; UL,ULC, ATEX, IECEx etc.

• Civil and structural good practices compliance

• Contractual agreements or governmental compliance (or both)

• In-situ performance test procedures

• In-situ meter calibration

• Field tested advanced meter health and flow dynamics diagnostics

• Data collection and retention procedures

1.8 Safety

Daniel 3810 Series Liquid Ultrasonic Meters are approved to the ATEX Directive 94/9/EC.

Refer to the 3810 Series Systems Wiring Diagram, Sheet 3 (P/N DMC -004936) for the certification tag (see Appendix A).

14 Pre-installation considerations

Daniel 3814 Liquid Ultrasonic Meter Installation Manual Section 1: Introduction

EXPLOSION OR FIRE HAZARD

READ AND FOLLOW THE WARNINGS BELOW:

• Conduit runs must have a sealing fitting within 457mm (18 inches) of the enclosure to reduce the

risk of an explosion or a fire.

• During operation, keep covers tightly closed. DO NOT open the assembly when an explosive

atmosphere may be present.

• During equipment maintenance, disconnect power before opening transmitter or base

electronics. Clean cover joints before replacing.

• DO NOT substitute meter components. Substituting components may compromise the intrinsic

safety.

Failure to follow these safety instructions may result in severe injury to personnel or cause damage to

3-9000-760 Rev E March 2015

Daniel 3810 Series Liquid Ultrasonic Meters are INMETRO certified. Refer to the 3810 Series Liquid Ultrasonic Flow Meter Tag, INMETRO Certification drawing DMC - 006173.

Certificate number: NCC 11.0163 X Marking: --Ex d ia IIB T4 Gb IP66 W Electrical parameters: Refer to Section 1.6, Table 1-2

Special conditions for safe use

• Explosion proof joint dimensions are compliant with the Brazilian Association of

technical standard: ABNT NBR IEC 60079-1, Table 3.

• The enclosure for the explosion proof transmitter and intrinsically safe barrier must be

remote mounted (refer to Section 1.6, Table 1-2)

F (60 oC) (refer to Section 1.6, Table 1-2)

if the operating temperature exceeds 1

• Cable length (refer to Section 1.6, Table 1-2)

Safety 15

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1.9 Daniel 3810 Series certifications and approvals

Daniel 3810 Series Liquid Ultrasonic Flow Meters have electrical, metrology, intrinsic safety and Pressure Equipment Directive certifications and approvals by the agencies listed below. Refer to the nameplate tag on the meter body, the wiring diagram (P/N DMC - 004936) in Appendix A and observe all safety precautions. Daniel 3810 Series Liquid Ultrasonic Flow Meters operate within the pressure and temperature range of the device (also see Section 1.6 for meter specifications).

Daniel 3810 Series Liquid Ultrasonic Flow Meters have electrical, metrology, intrinsic safety and Pressure Equipment Directive certifications and approvals by the agencies and standards listed below.

Standards

• US

• Canada

• Europe

- Explosive Atmospheres (ATEX)

- International Electrotechnical Commission (IECEx)

- Pressure Equipment Directive (PED via BSI)

- Electromagnetic Compatibility (EMC)

- International Organization of Legal Metrology (OIML)

16 Daniel 3810 Series certifications and approvals

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