Emerson Process Management 3420, 3422, 3410, 3400 User Manual
Reference, Installation, and Operations Manual
Part Number 3-9000-743 Revision S
June 2013
Daniel
TM
Ultrasonic Gas Flow Meters
with Mark III Electronics
Supporting Multipath SeniorSonicTM - Model 3400, Multipath SeniorSonicTM - Model 3422
Single Path JuniorSonicTM - Model 3410, Dual Path JuniorSonicTM - Model 3420
Daniel customer service
Location Tel ephone num ber Fax number
North America/Latin America +1.713.467.6000 +1.713.827.4805
Daniel Customer Service +1.713.827.6413 +1.713.827.6312
USA (toll free) +1.888.356.9001 +1.713.827.3380
Asia Pacific (Republic of Singapore) +65.6777.8211 +65.6777.0947.0743
Europe (Stirling Scotland, UK) +44 (0)1786.433400 +44 (0)1786.433401
Middle East Africa (Dubai, UAE) +971 4 8118100 +971 4 8865465
E-mail
• Customer Service: tech.service@emersonprocess.com
• Customer Support: daniel.cst.support@emerson.com
• Asia-Pacific: danielap.support@emerson.com
• Europe: DanielEMA.CST@EmersonProcess.com
Return Material Authorization (RMA)
A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason.
Download the RMA form from the Support Services web page by selecting the link below.
www2.emersonprocess.com/EN-US/BRANDS/DANIEL/SUPPORT-SERVICES/Pages/Support-Services.aspx?
Signal words and symbols
This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey
all safety messages that follow this symbol to avoid possible injury or death.
Safety alert symbol
Danger indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
Warning indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
Caution indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Caution indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Pay special attention to the following signal words, safety alert symbols and statements:
Important
Important is a statement the user needs to know and consider.
Tip
Tip provides information or suggestions for improved efficiency or best results.
Note
Note is a “general by-the-way” content not essential to the main flow of information.
Important safety instructions
Installing, operating or maintaining a Daniel product improperly could lead to serious injury or
death from explosion or exposure to dangerous substances. To reduce this risk:
• Comply with all information on the product, in this manual, and in any local and national
codes that apply to the product.
• Do not allow untrained personnel to work with this product.
• Use Daniel parts and work procedures specified in this manual.
Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to
function within specific conditions. Because these products are sophisticated technical
instruments, it is important that the owner and operation personnel strictly adhere both to the
information printed on the product and to all instructions provided in this manual prior to
installation, operation, and maintenance.
Daniel also urges you to integrate this manual into your training and safety program.
BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL
NOTICES AND PRODUCT WARNINGS.
Product owners (Purchasers):
• Use the correct product for the environment and pressures present. See technical data
or product specifications for limitations. If you are unsure, discuss your needs with your
Daniel representative.
• Inform and train all personnel in the proper installation, operation, and maintenance of
this product.
• To ensure safe and proper performance, only informed and trained personnel should
install, operate, repair and maintain this product.
• Verify that this is the correct instruction manual for your Daniel product. If this is not
the correct documentation, contact Daniel at 1-713-827-6314. You may also download
the correct manual from:
http://www.daniel.com
• Save this instruction manual for future reference.
• If you resell or transfer this product, it is your responsibility to forward this instruction
manual along with the product to the new owner or transferee.
• ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND
TROUBLESHOOTING MANUALS AND ALL PRODUCT WARNINGS AND INSTRUCTIONS.
• Do not use this equipment for any purpose other than its intended service. This may
result in property damage and/or serious personal injury or death.
Product Operation Personnel:
• To prevent personal injury, personnel must follow all instructions of this manual prior to
and during operation of the product.
• Follow all warnings, cautions, and notices marked on, and supplied with, this product.
• Verify that this is the correct instruction manual for your Daniel product. If this is not
the correct documentation, contact Daniel at 1-713-827-6314. You may also download
the correct manual from:
http://www.daniel.com
• Read and understand all instructions and operating procedures for this product.
• If you do not understand an instruction, or do not feel comfortable following the
instructions, contact your Daniel representative for clarification or assistance.
• Install this product as specified in the INSTALLATION section of this manual per
applicable local and national codes.
• Follow all instructions during the installation, operation, and maintenance of this
product.
• Connect the product to the appropriate pressure and electrical sources when and
where applicable.
• Ensure that all connections to pressure and electrical sources are secure prior to and
during equipment operation.
• Use only replacement parts specified by Daniel. Unauthorized parts and procedures can
affect this product's performance, safety, and invalidate the warranty. “Look-a-like”
substitutions may result in deadly fire, explosion, release of toxic substances or
improper operation.
• Save this instruction manual for future reference.
Notice
THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE
EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS
WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES
DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND
CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE
DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.
DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT.
RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS
SOLELY WITH THE PURCHASER AND END-USER.
TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE. DANIEL
MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL
DANIEL BE LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT
NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED
INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.
PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE
TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES
Warranty and Limitations
1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement &
Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the
programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from
defects in materials or workmanship under normal use and care and Services will be performed by trained
personnel using proper equipment and instrumentation for the particular Service provided. The foregoing
warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve (12)
months from the date of initial installation or eighteen (18) months from the date of shipment by Daniel,
whichever period expires first. Consumables and Services are warranted for a period of 90 days from the date
of shipment or completion of the Services. Products purchased by Daniel from a third party for resale to Buyer
("Resale Products”) shall carry only the warranty extended by the original manufacturer. Buyer agrees that
Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for
procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel
thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are
found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the
Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the
Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage,
unsuitable power sources or environmental conditions, accident, misuse, improper installation, modification,
repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of Daniel
are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay
any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance
by Daniel. All costs of dismantling, reinstallation and freight and the time and expenses of Daniel's personnel
and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless
accepted in writing by Daniel. Goods repaired and parts replaced by Daniel during the warranty period shall be
in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This
limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel.
THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR
WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR
PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges
and agrees that corrosion or erosion of materials is not covered by this warranty.
2. LIMITATION OF REMEDY AND LIABILITY
PERFORMANCE. THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT ARE EXCLUSIVE. IN NO EVENT,
REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT,
INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL DANIEL'S LIABILITY TO
BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR
SERVICES PROVIDED BY DANIEL GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO
EVENT SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL,
CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM “CONSEQUENTIAL DAMAGES” SHALL INCLUDE, BUT NOT
BE LIMITED TO, LOSS OF ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING
WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER'S CUSTOMERS.
: DANIEL SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN
Reference, Installation, and Operations Manual Table of Contents
3-9000-743 Rev S June 2013
Contents
Preface
Daniel customer service
Signal words and symbols
Important safety instructions
Notice
Warranty and Limitations
Section 1: Introduction
1.1 Manual overview............................................................................................. 1
1.2 Definitions, acronyms, abbreviations................................................................ 2
1.3 What’s new .................................................................................................... 5
1.4 Daniel Ultrasonic Meter reference manuals ....................................................... 6
1.5 References ..................................................................................................... 7
Section 2: Product overview
2.1 Description .................................................................................................... 9
2.1.1 Advantages and Features ................................................................................... 10
2.1.2 Mechanical installation requirements................................................................. 11
2.2 Component parts.......................................................................................... 11
2.2.1 Daniel Mark III Ultrasonic Gas Flow Meters assembly .......................................... 12
2.2.2 Model 3400 meter body..................................................................................... 17
2.2.3 Model 3422 meter body..................................................................................... 18
2.2.4 Model 3410 meter body..................................................................................... 19
2.2.5 Model 3420 meter body..................................................................................... 20
2.2.6 Transducers and cabling..................................................................................... 21
2.3 General unit specifications ............................................................................ 22
2.3.1 The application .................................................................................................. 22
2.3.2 Available meter sizes.......................................................................................... 22
2.3.3 Pressure range ................................................................................................... 22
2.3.4 Flow range limits ................................................................................................ 23
2.3.5 Flange types....................................................................................................... 24
2.3.6 Gas temperature range ...................................................................................... 24
2.3.7 Repeatability...................................................................................................... 24
2.3.8 Accuracy limits................................................................................................... 24
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2.4 Electronic specifications ................................................................................25
2.4.1 Power specifications ...........................................................................................25
2.4.2 Temperature ......................................................................................................25
2.4.3 Inputs .................................................................................................................25
2.4.4 Outputs ..............................................................................................................25
2.4.5 Communications ................................................................................................25
2.5 Hardware features.........................................................................................26
2.5.1 Inputs .................................................................................................................26
2.5.2 Outputs ..............................................................................................................26
2.5.3 Status Indicators.................................................................................................29
2.6 Communications...........................................................................................35
2.7 Safety .......................................................................................................... 37
2.8 FCC Compliance............................................................................................38
Section 3: Installation
3.1 Installation instructions.................................................................................39
3.2 Daniel 3400 Series Ultrasonic Flow Meter lifting instructions and precautions....41
3.2.1 Use of appropriate safety engineered swivel hoist rings in meter end flanges ..... 43
3.2.2 Safety precautions using safety engineered swivel hoist rings.............................44
3.2.3 How to obtain safety engineered swivel hoist rings.............................................47
3.2.4 Using appropriately rated lifting slings on Daniel Ultrasonic Meters....................48
3.3 Mechanical installation..................................................................................51
3.3.1 Meter body installation.......................................................................................51
3.3.2 Mounting requirements for heated or cooled pipelines ......................................53
3.3.3 Accessing the Daniel 3400 Series Ultrasonic Flow Meter components ................53
3.3.4 Transducer cables/appropriate transducer .........................................................57
3.3.5 For systems using explosion-proof conduit.........................................................58
3.3.6 For systems that use flame-proof cable...............................................................59
3.4 Wiring and Connections ................................................................................ 60
3.5 Hardware Switch Settings ..............................................................................66
3.5.1 Communication settings ....................................................................................73
3.5.2 Frequency and Digital Output switch settings.....................................................79
3.5.3 Option Board analog inputs switch settings........................................................80
3.5.4 Series 100 Option Board analog output switch settings ......................................83
3.5.5 Series 100 Plus Option Board Analog Input switch settings .................................84
3.5.6 Series 100 Plus Option Board Analog Output switch settings ..............................86
3.5.7 DHCP server switch settings ...............................................................................88
3.5.8 Configuration protection switch settings............................................................88
3.6 Security seal installation ................................................................................ 88
3.6.1 End cap security seal installation.........................................................................89
3.6.2 Upper electronics housing to base unit security seal ...........................................90
3.6.3 Transducer assembly security seal installation ....................................................91
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Reference, Installation, and Operations Manual Table of Contents
3-9000-743 Rev S June 2013
Section 4: Optional features
4.1 Overview ..................................................................................................... 93
4.1.1 Managing optional feature keys ......................................................................... 93
4.1.2 Obtaining optional keys ..................................................................................... 94
4.1.3 Optional Ethernet key ........................................................................................ 94
4.1.4 Optional data log access key .............................................................................. 94
4.1.5 Optional GC interface key................................................................................... 94
4.1.6 Optional Aga10 key (sound velocity calculation) ................................................ 95
4.1.7 Key status........................................................................................................... 95
4.2 Key expiration warnings (firmware v1.6X and below) ....................................... 95
4.3 Grandfathered features (firmware v1.6X and below) ........................................ 95
4.4 Trial period (firmware v1.6X and below) ......................................................... 95
Section 5: Startup and meter configuration
5.1 Communications .......................................................................................... 97
5.2 Communications setup ............................................................................... 100
5.3 Communications setup wizard ..................................................................... 102
5.3.1 Advantages of Ethernet communication ..........................................................102
5.3.2 Initial Ethernet communications connection .................................................... 103
5.3.3 Ethernet communications connection ............................................................103
5.3.4 Ethernet initial connection steps ...................................................................... 104
5.4 Ethernet PC, HUB, or LAN connections.......................................................... 108
5.4.1 Direct connection from a Mark III to a PC.......................................................... 108
5.4.2 Connect a Mark III to a PC via an Ethernet hub .................................................. 108
5.4.3 Connect a Mark III Meter to a LAN via an Ethernet Hub ..................................... 109
5.5 Serial port connections using RS-232 serial cable .......................................... 109
5.5.1 RS-232 serial connection setup ........................................................................ 111
5.5.2 RS-485 serial connection setup ........................................................................ 113
5.5.3 Writing changes while connected to the meter ................................................ 118
5.6 Meter configuration setup wizard ................................................................. 119
5.6.1 Daniel MeterLink meter configuration overview...............................................120
5.6.2 Configuration protection ................................................................................. 122
5.6.3 Configuration checksum value and date........................................................... 123
5.6.4 Meter configuration using Daniel MeterLink..................................................... 123
5.6.5 Startup page .................................................................................................... 132
5.6.6 General Page.................................................................................................... 137
5.6.7 Frequency Outputs Page .................................................................................. 138
5.6.8 Current Outputs Page ......................................................................................140
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5.6.9 HART® Output Page.........................................................................................144
5.6.10 Meter Digital outputs .......................................................................................146
5.6.11 Meter Corrections page ....................................................................................147
5.6.12 Temperature and Pressure page .......................................................................149
5.6.13 Gas Chromatograph Setup page.......................................................................154
5.6.14 AGA 8 Setup page.............................................................................................155
5.6.15 Continuous Flow Analysis page.........................................................................157
5.6.16 Set Baseline Wizard ..........................................................................................159
5.7 Process parameters and calibration configuration.......................................... 160
5.7.1 Update Time Wizard .........................................................................................160
5.7.2 Calculated results .............................................................................................162
5.7.3 Set calibration parameters................................................................................163
5.8 Saving the meter configuration .................................................................... 170
5.9 Maintenance logs and reports (Logs/Reports Menu) ....................................... 171
5.9.1 Log Format .......................................................................................................175
5.10 Trend maintenance logs (Logs/reports Menu) .............................................. 178
5.10.1 Meter Archive Logs (Logs/Reports Menu) .........................................................179
5.10.2 Compare Excel Meter Configurations (Logs/Reports Menu)..............................180
Section 6: Meter operation
6.1 Measurement .............................................................................................. 181
6.1.1 Terminology .....................................................................................................183
6.1.2 Signal processing..............................................................................................184
6.1.3 Batch cycle processing......................................................................................185
6.1.4 Acquisition mode .............................................................................................186
6.1.5 Chord gas and sound velocity measurements...................................................187
6.1.6 Average weighted sound velocity .....................................................................188
6.1.7 Average weighted gas flow velocity..................................................................190
6.1.8 Calibration........................................................................................................193
6.1.9 Volumetric flow rate .........................................................................................196
6.1.10 Volume.............................................................................................................201
6.1.11 Triggered Delta Volumes..................................................................................202
6.1.12 Energy rate and totals.......................................................................................203
6.1.13 Mass rate and totals .........................................................................................204
6.1.14 Seniorsonic flow characterizations....................................................................205
6.1.15 Flow-condition pressure and temperature........................................................206
6.1.16 Gas properties ..................................................................................................210
6.1.17 AGA8 compressibility calculations....................................................................215
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Reference, Installation, and Operations Manual Table of Contents
3-9000-743 Rev S June 2013
6.2 Frequency, digital, and analog outputs ......................................................... 215
6.2.1 Frequency outputs ........................................................................................... 215
6.2.2 Digital outputs ................................................................................................. 219
6.2.3 Analog (Current) output................................................................................... 221
6.3 Digital Input ............................................................................................... 226
6.4 Modbus communication .............................................................................. 227
6.4.1 Mapping data points to Modbus Registers........................................................ 227
6.4.2 Log record access............................................................................................. 228
6.5 Optional gas chromatograph interface ......................................................... 228
6.5.1 Hardware configuration ................................................................................... 228
6.5.2 Software configuration.....................................................................................229
6.5.3 Gas property data............................................................................................. 229
6.5.4 Data polling...................................................................................................... 230
6.5.5 GC data validity ................................................................................................ 231
6.5.6 GC alarm handling............................................................................................ 231
6.6 Archive logs ............................................................................................... 232
6.6.1 Daily log ........................................................................................................... 232
6.6.2 Hourly log ........................................................................................................ 238
6.6.3 Audit log .......................................................................................................... 241
6.6.4 Alarm log ......................................................................................................... 252
6.6.5 System log ....................................................................................................... 254
6.6.6 Reading log records.......................................................................................... 254
6.7 Viewing transducer waveforms .................................................................... 256
6.8 Upgrading the meter program ..................................................................... 256
6.8.1 Power disruption during firmware upgrade...................................................... 257
6.9 Self-tests and data reliability ....................................................................... 259
6.9.1 RAM integrity ................................................................................................... 259
6.9.2 Program integrity.............................................................................................259
6.9.3 Stored data integrity ........................................................................................ 259
6.9.4 Hardware watchdog......................................................................................... 259
6.9.5 Program execution integrity.............................................................................260
6.9.6 Log transfer integrity........................................................................................ 260
6.9.7 Data value limit checks..................................................................................... 260
6.9.8 Configuration dependency checks ................................................................... 260
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Section 7: Maintenance and troubleshooting
7.1 Field hydrostatic pressure testing procedures................................................ 261
7.2 T-Slot Transducer Removal and Installation Procedures .................................. 262
7.2.1 Removal with Extractor Tool .............................................................................262
7.2.2 Removal without Extractor Tool........................................................................265
7.2.3 Installing the transducers..................................................................................267
7.2.4 Replace the transformers..................................................................................270
7.2.5 Modifying the Calibration Parameters...............................................................271
7.3 Replacing the Mark III Electronics .................................................................272
7.4 Troubleshooting Communications ................................................................ 273
7.4.1 Unable to Connect Direct Serial or External Serial Modem ................................273
7.4.2 Unable to Connect to Meter..............................................................................273
7.4.3 Maintenance log files and trend files.................................................................274
7.4.4 Daniel MeterLink fails to connect or crashes using Windows® 2000 .................276
7.4.5 Windows® Hotfixes — Obtaining Hotfixes for Microsoft® Windows®...............277
7.4.6 Windows® 2000 SP-4 or a Windows® XP with security update ........................277
7.5 Troubleshooting Meter Status ...................................................................... 278
7.5.1 Meter Status Alarms .........................................................................................278
7.5.2 System Alarm ...................................................................................................279
7.5.3 Chord A to Chord D...........................................................................................280
7.5.4 Field I/O Alarm..................................................................................................280
7.5.5 Validity Alarm ...................................................................................................280
7.5.6 Comms Alarm...................................................................................................280
7.5.7 Check Status.....................................................................................................280
7.6 Maintenance logs and reports ...................................................................... 281
7.6.1 Collecting logs and viewing Excel reports..........................................................282
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Reference, Installation, and Operations Manual Table of Contents
3-9000-743 Rev S June 2013
Appendix A Conversion factors
A.1 Conversion factors per unit of measurement.................................................................. 293
Appendix B Miscellaneous equations
B.1 Miscellaneous conversion factors.................................................................................... 295
B.2 Chord “L” dimension calculation..................................................................................... 297
Appendix C Upgrading a Mark II to a Mark III
C.1 Meter electronics upgrade.............................................................................................. 299
C.2 What’s new In Mark III..................................................................................................... 299
C.3 Modbus Communication ................................................................................................ 302
C.3.1 Protocols .......................................................................................................... 302
C.3.2 Registers........................................................................................................... 302
C.3.3 Log Access ........................................................................................................ 302
C.4 Configuration conversion ............................................................................................... 303
C.4.1 Metrology - meter body and transducer calibration values................................ 303
C.4.2 Metrology - calibration equation parameters .................................................... 304
C.4.3 Gain .................................................................................................................. 307
C.4.4 Batch update period and stack size ................................................................... 307
C.4.5 Emission rate, stacked emission rate, and firing sequence ................................ 308
C.4.6 Chord failure threshold ..................................................................................... 308
C.4.7 Flow velocity estimation when a chord is failed ................................................. 308
C.4.8 Inactive chords.................................................................................................. 309
C.4.9 AlarmDef .......................................................................................................... 309
C.4.10 Frequency output configuration ..................................................................... 310
C.4.11 Flow pressure and temperature ...................................................................... 311
C.4.12 AGA8 method................................................................................................. 311
C.4.13 Minimum hold time ........................................................................................ 311
C.4.14 Log Format parameters................................................................................... 311
Appendix D Troubleshooting comm., mech., and elec.
D.1 Communications troubleshooting.................................................................................. 313
D.2 MARK III mechanical/electrical troubleshooting ............................................................. 315
Appendix E Meter setup and configuration worksheet
E.1 Meter setup and configuration worksheet....................................................................... 317
E.2 Meter to Flow Computer Communication Worksheet ..................................................... 322
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Appendix F Flow rate summary charts
F.1 Flow Rate Summary Charts ..............................................................................................331
Appendix G Write-protected configuration parameters
G.1 Write-protected configuration........................................................................................ 335
Appendix H Open source licenses
H.1 Open source licenses ......................................................................................................345
H.1.1 GNU General Public License ..............................................................................346
H.1.2 BSD Open Source License..................................................................................359
H.1.3 M.I.T. License ....................................................................................................360
H.1.4 Mird License......................................................................................................361
Appendix I Engineering drawings
I.1 Ultrasonic Meter Drawings ...............................................................................................363
Appendix J Index
J.1 Manual Index....................................................................................................................365
viii Contents
Reference, Installation, and Operations Manual List of Tables
3-9000-743 Rev S June 2013
List of Tables
Table 1-1 Gas Ultrasonic Meter acronyms, abbreviations and definitions ............................................. 2
Table 1-2 Daniel reference manuals ..................................................................................................... 6
Table 2-1 Transducer connection ports and number of transducers ................................................... 21
Table 2-2 Temperature ranges for transducers, mounts and holders.................................................. 24
Table 2-3 Voltage level and drive capability per logic level (TTL)......................................................... 27
Table 2-4 Configurations for open collector frequency outputs.......................................................... 28
Table 2-5 CPU Board General Status Indicators................................................................................... 31
Table 2-6 CPU Board Communication Status Indicators ..................................................................... 32
Table 2-7 Option Board General Status Indicators .............................................................................. 32
Table 2-8 Series 100 Plus Option Board General Status Indicators ...................................................... 33
Table 2-9 Option Board Communication Status Indicators................................................................. 33
Table 2-1 0 Series 100 Plus Option Board Communication Status Indicators ......................................... 34
Table 2-1 1 Supported Modbus Protocols ............................................................................................. 35
Table 3-1 Daniel hoist ring part numbers............................................................................................ 47
Table 3-2 Hoist Ring lookup table for Daniel Gas SeniorSonic Meters* ............................................... 47
Table 3-3 Hoist ring lookup table for Daniel Gas JuniorSonic Meters................................................... 48
Table 3-4 Piping recommendations uni-directional flow .................................................................... 51
Table 3-5 Piping recommendations bi-directional flow ...................................................................... 52
Table 3-6 Acquisition board wiring..................................................................................................... 57
Table 3-7 J7 Port B Wiring................................................................................................................... 60
Table 3-8 J2 Power ............................................................................................................................. 61
Table 3-9 J3 Chassis Ground ...............................................................................................................62
Table 3-1 0 J18 Digital Input.................................................................................................................. 62
Table 3-1 1 J11 Analog Output (AO1).................................................................................................... 62
Table 3-1 2 J12 Analog Input (AI1)......................................................................................................... 62
Table 3-1 3 J12 Analog Input 2 (AI2)...................................................................................................... 63
Table 3-1 4 J10 Analog Output Series 100 Plus Option Board (AO2) ...................................................... 63
Table 3-1 5 J11 Analog Output Series 100 Plus Option Board (AO1) ...................................................... 63
Table 3-1 6 J12 Analog Input Series 100 Plus Option Board (AI1) ........................................................... 63
Table 3-1 7 J12 Analog Input Series 100 Plus Option Board (AI2) ........................................................... 64
Table 3-1 8 J6 Port A.............................................................................................................................. 64
Table 3-1 9 J7 Port B.............................................................................................................................. 64
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Table 3-2 0 J16 Port C............................................................................................................................65
Table 3-2 1 J8 Ethernet Port................................................................................................................... 65
Table 3-2 2 DC Power Jumper Settings ..................................................................................................65
Table 3-2 3 Case Ground Jumper Settings..............................................................................................66
Table 3-2 4 Digital Input Connector.......................................................................................................66
Table 3-2 5 Port A driver settings...........................................................................................................74
Table 3-2 6 Port A RS-485 full duplex settings........................................................................................75
Table 3-2 7 Port A RS-485 half duplex settings.......................................................................................75
Table 3-2 8 Port B RS-232 driver settings...............................................................................................76
Table 3-2 9 Port B RS-485 full duplex .....................................................................................................77
Table 3-3 0 Port B RS-485 half duplex ....................................................................................................77
Table 3-3 1 Port C RS-232 settings.........................................................................................................78
Table 3-3 2 Port C RS-485 half duplex....................................................................................................78
Table 3-3 3 Option Board Analog In 1 temperature sin k settings...........................................................81
Table 3-3 4 Option Board Analog In 1 temperature source settings .......................................................81
Table 3-3 5 Option Board Analog In 2 pressure sink settings..................................................................82
Table 3-3 6 Option Board Analog In 2 pressure source settings..............................................................82
Table 3-3 7 Series 100 Option board Analog Out sink setting ................................................................83
Table 3-3 8 Series 100 Option board Analog Out source setting ............................................................83
Table 3-3 9 Series 100 Plus Option board Analog In 1 temperature sink setting.....................................84
Table 3-4 0 Series 100 Plus Option board Analog In 1 temperature source setting.................................85
Table 3-4 1 Series 100 Plus Option board Analog In 2 pressure sink setting ...........................................85
Table 3-4 2 Series 100 Plus Option board Analog In 2 pressure source setting .......................................86
Table 3-4 3 Series 100 Plus Option Board Analog Out 1 sink settings.....................................................86
Table 3-4 4 Series 100 Plus Option Board Analog Out 1 source settings.................................................87
Table 3-4 5 Series 100 Plus Option Board Analog Out 2 sink settings.....................................................87
Table 3-4 6 Series 100 Plus Option Board Analog Out 2 source settings.................................................87
Table 3-4 7 DHCP server settings........................................................................................................... 88
Table 3-4 8 CPU configuration protection switch...................................................................................88
Table 5-1 Daniel MeterLink setup wizards...........................................................................................98
Table 5-2 Supported Modbus Protocols............................................................................................101
Table 5-3 Data Points for Ethernet Port Configuration ......................................................................103
Table 5-4 Data Points for serial ports configuration ..........................................................................110
Table 5-5 Serial Port B RS-232 Configuration Switch Settings ........................................................... 112
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Reference, Installation, and Operations Manual List of Tables
3-9000-743 Rev S June 2013
Table 5-6 Serial Port A RS-485 Full duplex configuration switch settings........................................... 114
Table 5-7 Serial Port A RS-485 half duplex configuration switch settings .......................................... 115
Table 5-8 Serial Port B RS-485 full duplex configuration switch settings ........................................... 116
Table 5-9 Serial Port B RS-485 half duplex configuration switch settings .......................................... 116
Table 5-1 0 Register reference help file ............................................................................................... 121
Table 5-1 1 Daniel MeterLink Field Setup Wizard................................................................................. 124
Table 5-1 2 Enabling Meter Corrections .............................................................................................. 135
Table 5-1 3 Enable Temperature/Pressure Meter Corrections Data Points, Source .............................. 136
Table 5-1 4 Data Points for Meter Real-Time Clock.............................................................................. 137
Table 5-1 5 Data Points for Analog (Current) Output Configuration .................................................... 141
Table 5-1 6 Live Temperature Inputs................................................................................................... 150
Table 5-1 7 Fixed Temperature Inputs................................................................................................. 151
Table 5-1 8 Live Pressure Inputs .......................................................................................................... 152
Table 5-1 9 Fixed Pressure Inputs ........................................................................................................ 153
Table 5-2 0 Field Setup Wizard - AGA 8 Setup...................................................................................... 156
Table 5-2 1 Data Points for Batch Cycle Processing, or Update Time Control....................................... 161
Table 5-2 2 Data Points for Dry Calibration.......................................................................................... 165
Table 5-2 3 Data Point for wet calibration method.............................................................................. 167
Table 5-2 4 Data Points for Piece-Wise linearization calibration........................................................... 168
Table 5-2 5 Data Points for Polynomial Wet Calibration ...................................................................... 169
Table 5-2 6 Ultrasonic Meter Archive Log Types .................................................................................. 180
Table 6-1 Actual meter update period.............................................................................................. 185
Table 6-2 AGA10 calculation status.................................................................................................. 189
Table 6-3 Volume Accumulation Data Points ................................................................................... 201
Table 6-4 Energy total data points.................................................................................................... 204
Table 6-5 Mass Total Data Points...................................................................................................... 205
Table 6-6 Flow-condition pressure and temperature data source..................................................... 207
Table 6-7 Fixed gas composition data points.................................................................................... 211
Table 6-8 GC-reported gas composition data points ........................................................................ 212
Table 6-9 “In-Use” gas composition data points............................................................................... 213
Table 6-1 0 C6+ breakdown to standard components by component ID............................................. 214
Table 6-1 1 FreqXB phase options ....................................................................................................... 216
Table 6-1 2 Data points for frequency outputs test ............................................................................. 218
Table 6-1 3 Data points for digital outputs test ................................................................................... 220
Table 6-1 4 Data points for output test mode ..................................................................................... 225
List of Tables xi
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June 2013 3-9000-743 Rev S
Table 6-1 5 Gas Chromatograph Sim 2251 Registers...........................................................................228
Table 6-1 6 GC Communication status list...........................................................................................230
Table 6-1 7 GC-read gas property invalid conditions............................................................................231
Table 6-1 8 Daily log content...............................................................................................................233
Table 6-1 9 Hourly log content ............................................................................................................238
Table 6-2 0 Audit log content..............................................................................................................242
Table 6-2 1 Alarm log non-boolean data points monitored..................................................................252
Table 6-2 2 Alarm log boolean data points monitored......................................................................... 253
Table 7-1 Tools and supplies for disassembly and assembly..............................................................265
Table 7-2 Electronics serial numbers.................................................................................................272
Table 7-3 Chord alarms.....................................................................................................................280
Table 7-4 Maintenance log collection ...............................................................................................281
Table A-1
Conversion Factors per unit of measurement ........................................293
Table C-1 Mark II chord inactive conversion to Mark III data points ........................309
Table C-2 FreqXContent Conversion Mapping......................................................310
Table D-1 Mark III Mechanical/Electrical Troubleshooting ......................................315
Table E-1 Daniel 3400 Series Gas Ultrasonic Flow Meter setup
and configuration reference sheet ......................................................317
Table E-2 Meter to Flow Computer Communication Worksheet .............................322
Table H-1 Open source licenses .........................................................................345
xii List of Tables
Reference, Installation, and Operations Manual List of Figures
3-9000-743 Rev S June 2013
List of Figures
Figure 1-2 Baseline viewer............................................................................................................... 1-5
Figure 2-2 Daniel Ultrasonic Gas Flow Meter Mark III Electronics ..................................................2-12
Figure 2-3 CPU Board (switch-side view) .......................................................................................2-13
Figure 2-4 CPU Board with I.S. Interface Board Mounted (
I.S. Barrier-side view) ...................................................................................................2-14
Figure 2-5 Series 100 Option board ...............................................................................................2-14
Figure 2-6 Series 100 Plus Option Board ........................................................................................2-15
Figure 2-7 Daniel Mark III Ultrasonic Gas Flow Meter Field Connection board ................................2-15
Figure 2-8 Mark III Acquisition Module...........................................................................................2-16
Figure 2-9 SeniorSonic Model 3400 meter body .........................................................................2-17
Figure 2-10 SeniorSonic Model 3422 meter body ............................................................................2-18
Figure 2-11 JuniorSonic Model 3410 meter body ............................................................................2-19
Figure 2-12 JuniorSonic Model 3420 meter body ............................................................................2-20
Figure 2-13 T-11 (left) Transducer and T-12 Transducer (right). ...................................................... 2-21
Figure 2-14 T-21 (left) and T-22 Transducer (right) ........................................................................2-21
Figure 2-15 Mark III CPU Board General Status LED Indicators.......................................................... 2-30
Figure 2-16 Mark III CPU Board General Status LED Indicators
(I.S. Interface-Side View) .............................................................................................. 2-30
Figure 2-17 Mark III CPU Board Communication Status Indicators
(I.S. Interface-Side View) .............................................................................................. 2-31
Figure 2-18 Mark III Option Board General Status LED Indicators .....................................................2-32
Figure 2-19 Series 100 Plus Option Board General Status LED Indicators......................................... 2-33
Figure 2-20 Mark III Option Board Communication Status LED Indicators .......................................2-33
Figure 2-21 Series 100 Plus Option Board Communication
Status LED Indicators ...................................................................................................2-34
Figure 2-22 Mark III Ultrasonic flow transmitter U.L. and IECEx certification tag .............................. 2-37
Figure 3-1 Meter end flange with tapped flat-counterbore hole for hoist ring ...............................3-43
Figure 3-2 Safety approved hoist ring and non-compliant eye bolt ...............................................3-44
Figure 3-3 Ninety degree angle between slings .............................................................................3-45
Figure 3-4 Incorrect sling attachment ...........................................................................................3-46
Figure 3-5 Correct sling attachment ........................................................................................... 3-49
Figure 3-6 Incorrect sling attachment ...........................................................................................3-50
Figure 3-7 Daniel Ultrasonic Gas meter body ................................................................................3-51
Figure 3-8 Daniel Mark III Ultrasonic Gas Flow Meter .....................................................................3-53
List of Figures xiii
List of Figures Reference, Installation, and Operations Manual
June 2013 3-9000-743 Rev S
Figure 3-9 Upper electronics enclosure security seals ....................................................................3-54
Figure 3-10 Upper enclosure wiring card .........................................................................................3-55
Figure 3-11 Ground lug upper electronics enclosure .......................................................................3-55
Figure 3-12 Mark III base unit electronics ........................................................................................3-56
Figure 3-13 Transducer Ports and Cables Base Unit ........................................................................3-57
Figure 3-14 Field Connection Board Ethernet Connector Wiring .....................................................3-61
Figure 3-15 Port B Switch S1 Ethernet Settings ................................................................................3-61
Figure 3-16 Daniel 3400 Series Gas Ultrasonic Flow Meter
Wiring Switch Settings ................................................................................................3-66
Figure 3-17 Daniel 3400 Series Gas Ultrasonic Flow Meter
Wiring Connectors/Switches/LEDs................................................................................3-67
Figure 3-18 Option Board Wiring Connectors/Switches/LEDs ..........................................................3-68
Figure 3-19 Series 100 Plus Option Board Wiring Connectors/Switches/LEDs ..................................3-69
Figure 3-20 CPU Board Switches......................................................................................................3-70
Figure 3-21 Series 100 Option Board Switches.................................................................................3-71
Figure 3-22 Series 100 Plus Option Board Switches..........................................................................3-72
Figure 3-23 Field Connection board switches ..................................................................................3-73
Figure 3-24 Field Connection and CPU Board communication
configuration switch banks ..........................................................................................3-73
Figure 3-25 CPU Board Frequency and Digital Output
configuration switch banks .........................................................................................3-79
Figure 3-26 CPU Board Switch Banks S8 and S9 ...............................................................................3-80
Figure 3-27 Upper electronics end cap security seals .......................................................................3-89
Figure 3-28 Upper electronics housing to base unit security seal .....................................................3-90
Figure 3-29 Transducer housing, cable nut and security seal ...........................................................3-91
Figure 5-1 Program directory .....................................................................................................5-105
Figure 5-2 Ethernet connections parameters...............................................................................5-105
Figure 5-3 Meter connect ............................................................................................................5-106
Figure 5-4 Communications settings Ethernet port .....................................................................5-107
Figure 5-5 Writing Ethernet port communications settings .........................................................5-118
Figure 5-6 Write protected registers ...........................................................................................5-123
Figure 5-7 Field Setup Wizard - Startup Page (Series 100 Option Board) ......................................5-132
Figure 5-8 Field Setup Wizard - Startup Page (Series 100 Plus Option Board .............................5-133
Figure 5-9 Field Setup Wizard - General Page...............................................................................5-137
Figure 5-10 Field Setup Wizard - Meter Frequency Outputs Page ..................................................5-138
xiv List of Figures
Reference, Installation, and Operations Manual List of Figures
3-9000-743 Rev S June 2013
Figure 5-11 Field Setup Wizard - Meter Current Outputs Page .......................................................5-140
Figure 5-12 Field Setup Wizard - HART Output Page
(Series 100 Plus Option Board) ..................................................................................5-144
Figure 5-13 Field Setup Wizard - Digital Outputs Page ..................................................................5-146
Figure 5-14 Field Setup Wizard - Meter Corrections page .............................................................. 5-147
Figure 5-15 Daniel MeterLink Field Setup Wizard -
Temperature and Pressure Page ................................................................................5-149
Figure 5-16 Field Setup Wizard - Gas Chromatograph Setup page.................................................5-154
Figure 5-17 Field Setup Wizard - AGA8 Setup page........................................................................5-155
Figure 5-18 Field Setup Wizard - Continuous Flow Analysis ...........................................................5-157
Figure 5-19 Meter Monitor - Baseline Viewer ................................................................................5-159
Figure 5-20 Daniel MeterLink Update Time Wizard ......................................................................5-160
Figure 5-21 Calibration - Meter Factors Page ................................................................................5-163
Figure 5-22 Maintenance logs and reports ...................................................................................5-171
Figure 5-23 Log file pathname .....................................................................................................5-172
Figure 5-24 Maintenance Logs and Reports - Data Collection ........................................................ 5-173
Figure 6-1 SeniorSonic measurement principle ...........................................................................6-181
Figure 6-2 Juniorsonic Measurement principle ............................................................................6-182
Figure 6-4 Update time, stack size, emission rate and filter .........................................................6-183
Figure 6-5 Meter Outputs Test Page with Option Board .............................................................6-223
Figure 6-6 Meter Outputs Test page with Expansion Board with HART® .....................................6-224
Figure 6-7 Program settings dialog FTP-only connection ............................................................6-257
Figure 6-8 Port A and B direct connection settings ......................................................................6-258
Figure 7-1 J-Mount Transducer Assembly ....................................................................................7-262
Figure 7-2 J-Mount Transducer Disassembly................................................................................7-263
Figure 7-3 M-Mount Transducer Disassembly.............................................................................. 7-263
Figure 7-4 M-Mount Transducer Disassembly .............................................................................7-264
Figure 7-5 T-21 and T-22 transducer assembly ...........................................................................7-266
Figure 7-6 Transducer holder, stalk and transducer assembly......................................................7-267
Figure 7-1 Transducer holder, stalk and transducer assembly......................................................7-267
Figure 7-7 M-mount cover and chordset with “V” arrowhead mark ............................................7-268
Figure 7-8 T-22 transducer assembly, holder, transformer, retainer, cable nut and chordset ...... 7-269
Figure 7-9 Daniel MeterLink Transducer Swap-out Wizard...........................................................7-271
Figure 7-10 Excel® Tools Menu ....................................................................................................7-275
Figure 7-11 Excel® Trusted Access Setting ...................................................................................7-276
List of Figures xv
List of Figures Reference, Installation, and Operations Manual
June 2013 3-9000-743 Rev S
Figure 7-12 Meter Monitor Status Alarms .....................................................................................7-278
Figure 7-13 Meter Monitor Status Summary .................................................................................7-279
Figure 7-14 Maintenance Logs and Reports Dialog ........................................................................7-282
Figure 7-15 Log collection parameters ........................................................................................7-283
Figure 7-16 Excel custom view settings ........................................................................................7-283
Figure 7-17 Maintenance logs and reports start dialog .................................................................7-284
Figure 7-18 Speed of Sound dialog ..............................................................................................7-285
Figure 7-19 Log complete dialog ..................................................................................................7-285
Figure 7-20 Microsoft® Excel report view toolbar .........................................................................7-286
Figure 7-21 Microsoft® Excel charts view ......................................................................................7-287
Figure 7-22 Microsoft® Excel inspection report view ....................................................................7-288
Figure 7-23 Microsoft® Excel Speed of Sound View ......................................................................7-289
Figure 7-24 Microsoft® Excel Meter Config View ..........................................................................7-289
Figure 7-25 Microsoft® Excel Raw Data View ................................................................................7-290
xvi List of Figures
Reference, Installation, and Operations Manual Section 1: Introduction
3-9000-743 Rev S June 2013
11
Section 1: Introduction
1.1 Manual overview
The Daniel Ultrasonic Gas Flow Meter Daniel Mark III Ultrasonic Gas Flow Meter Electronics
Reference, Installation, and Operations Manual (P/N 3-9000-743) provides descriptions and
explanations of the Daniel Multipath SeniorSonic
JuniorSonic
The Daniel 3400 Series Gas Ultrasonic Flow Meter was originally developed and tested by British
Gas. The unit was further developed by Daniel and features hardware and electronics designed
for easy use and minimum maintenance. All parts and assemblies have been tested prior to
shipment. Daniel holds an exclusive license from British Gas, obtained in 1986, to manufacture
and sell this product.
This manual consists of the following sections and appendices:
Sections:
TM
, Model 3410 and the Dual Path JuniorSonic
TM
Model 3400 and Model 3422, Single Path
TM
Model 3420.
Section 1- Introduction
Section 2 - Product Overview
Section 3 - Installation
Section 4 - Optional Features
Section 5 - Communications and Meter Configuration
Section 6 - Meter Operation
Section 7 - Maintenance
Appendices
Appendix A - Conversion Factors
Appendix B - Miscellaneous Equations
Appendix C - Upgrading from a Mark II to a Mark III
Appendix D - Communications, Mechanical, Electrical, Troubleshooting
Appendix E - Meter Setup and Configuration Worksheet
Appendix F - Flow Rate Summary
Appendix G - Write-Protected Configuration Parameters
Appendix H - Open Source Licenses
Appendix I - Engineering Drawings
Appendix J - Daniel Ultrasonic Gas Flow Meter Index
Manual overview 1
Section 1: Introduction Reference, Installation, and Operations Manual
June 2013 3-9000-743 Rev S
1.2 Definitions, acronyms, abbreviations
The following terms, acronyms, and abbreviations are used in this document:
Table 1-1 Gas Ultrasonic Meter acronyms, abbreviations and definitions
Acronym or abbreviation Definition
° degree (angle)
o
C
o
F
ADC analog-to-digital converter
AGA American Gas Association
AI analog input
AMS™ Suite Asset Management Software
AO analog output
ASCII MODBUS A Modbus protocol message framing format in which ASCII characters are used to
boolean a type of data point that can only take on values of TRUE or FALSE (generally TRUE is
bps bits per second (baud rate)
Btu British thermal unit (heat unit)
cfh cubic feet per hour
cPoise centipoise (viscosity unit)
CPU central processing unit
CTS Clear-to-Send; the RS-232C handshaking signal input to a transmitter indicating that
DAC Digital-to-Analog Converter
Daniel CUI Daniel Customer Ultrasonic Interface
Daniel MeterLink Daniel software application for ultrasonic flow meters
DI digital input
DO digital output
Daniel MeterLink Daniel Customer User Interface
DHCP Dynamic Host Configuration Protocol
dm
ECC Error Correction Code
EEPROM Electrically-Erasable, Programmable Read-Only Memory
Flash non-volatile, programmable read-only memory
degrees celsius (temperature unit)
degrees fahrenheit (temperature unit)
delineate the beginning and end of the frame. ASCII stands for American Standard
Code for Information Interchange.
represented by a value of 1, FALSE is represented by a value of 0)
it is okay to transmit data – i.e., the corresponding receiver is ready to receive data.
Generally, the Request-to-Send (RTS) output from a receiver is input to the Clear-toSend (CTS) input of a transmitter.
decimeter (10
-1
meters, length unit)
2 Definitions, acronyms, abbreviations
Reference, Installation, and Operations Manual Section 1: Introduction
3-9000-743 Rev S June 2013
Table 1-1 Gas Ultrasonic Meter acronyms, abbreviations and definitions
Acronym or abbreviation Definition
ft feet (length unit)
3
/d
ft
ft3/h
3
ft
/s
GC gas chromatograph
g-mol gram mole
HART®
hr hour (time unit)
Hz hertz (cycles per second, frequency unit)
I/O Input/Output
IS Intrinsically Safe
K kelvin (temperature unit)
3
kcal/m
kg kilogram (mass unit)
kg-mol kilogram mole
kg/d kilograms per day (mass rate)
kg/h kilograms per hour (mass rate)
kg/s kilograms per second (mass rate)
kHz
kJ
3
kJ/m
3
kwh/m
LAN Local Area Network
lbm pound mass
lbm-mol pound mass mole
lbm/d pounds (mass) per day (mass rate)
lbm/h pounds (mass) per hour (mass rate)
lbm/s pound (mass) per second (mass rate)
LED light-emitting diode
m meter (length unit)
3
m
/d
cubic feet per day (volumetric flow rate)
cubic feet per hour (volumetric flow rate)
cubic feet per second (volumetric flow rate)
Highway Addressable Remote Transducer
kilocalories per cubic meter (heating value)
kilohertz (103 cycles per second, frequency unit)
3
kilojoule (10
kilojoules per cubic meter (heating value)
kilowatt-hours per cubic meter (heating value)
cubic meters per day (volumetric flow rate)
joules, energy)
Definitions, acronyms, abbreviations 3
Section 1: Introduction Reference, Installation, and Operations Manual
June 2013 3-9000-743 Rev S
Table 1-1 Gas Ultrasonic Meter acronyms, abbreviations and definitions
Acronym or abbreviation Definition
m3/h
3
m
/s
cubic meters per hour (volumetric flow rate)
cubic meters per second (volumetric flow rate)
mA milliamp (current unit)
microinch (
micron
μinch)
microinch (10
micrometer (10
-6
in)
-6
m)
MJ megajoule (energy)
MJ/d megajoules per day (energy rate)
MJ/m3 megajoules per cubic meter (heating value)
MJ/h megajoules per hour (energy rate)
MJ/s megajoules per second (energy rate)
MMBtu million British Thermal Units (energy)
MMBtu/d million Btu per day (energy rate)
MMBtu/h million Btu per hour (energy rate)
MMBtu/s million Btu per second (energy rate)
MMU Memory Management Unit
MPa
megapascal (equivalent to 10
6
Pascal) (pressure unit)
N/A not applicable
Nm3/h
normal cubic meters per hour
NOVRAM non-volatile random access memory
Pa Pascal, equivalent to 1 newton per square meter (pressure unit)
Pa⋅s Pascal Second (viscosity unit)
PC Personal Computer
PFC peripheral field connection (board)
P/N part number
ppm parts per million
PS power supply (board)
psi pounds per square inch (pressure unit)
psia pounds per square inch absolute (pressure unit)
psig pounds per square inch gage (pressure unit)
PWL Piece-Wise Linearization
rad radian (angle)
RAM Random Access Memory
4 Definitions, acronyms, abbreviations
Reference, Installation, and Operations Manual Section 1: Introduction
3-9000-743 Rev S June 2013
Table 1-1 Gas Ultrasonic Meter acronyms, abbreviations and definitions
Acronym or abbreviation Definition
RTS Request-to-Send; the RS-232C handshaking signal output by a receiver when it is
ready to receive data
RTU MODBUS A Modbus protocol framing format in which elapsed time between received charac-
ters is used to separate messages. RTU stands for Remote Terminal Unit.
s second (time unit, metric)
Scfh seconds per cubic feet per hour
sec second (time unit, u.s. customary)
time_t seconds since Epoch (00:00:00 UTC Jan. 1, 1970) (time unit)
U.L. Underwriters Laboratories, Inc. - product safety testing and certification organization
USM Ultrasonic Gas Flow Meter
V volts (electric potential unit)
W watts (power unit)
1.3 What’s new
Daniel MeterLink
This version of Daniel MeterLink has robust features for monitoring the health status of Daniel
Ultrasonic Gas Flow Meters. Daniel MeterLink setup wizards guide you through the process of
configuring Continuous Flow Analysis parameters and setting Baselines. The Baseline Viewer
provides a graphical display of the meter’s flow characteristics.
Figure 1-2 Baseline viewer
What’s new 5
Section 1: Introduction Reference, Installation, and Operations Manual
Daniel CUI version 4.21 is the final version that supports Daniel Mark II Gas Ultrasonic meters. If you are
communicating with a Daniel Ultrasonic Mark II Gas Flow Meter, you do not need to uninstall version 4.21 or
earlier versions of Daniel CUI before installing MeterLink. Version 4.21 and earlier versions of Daniel CUI should
not be run simultaneously with MeterLink.
June 2013 3-9000-743 Rev S
Continuous Flow Analysis
Continuous Flow Analysis provides operators and technicians with critical ultrasonic meter
diagnostic capabilities with meter status alerts when problems occur with:
• Abnormal profile
• Blockage
• Internal bore buildup
• Liquids present in the gas meter
• Reverse Flow
• Speed of Sound comparison error
1.4 Daniel Ultrasonic Meter reference manuals
Table 1-2 Daniel reference manuals
Part Number Title
P/N 3-9000-729
P/N 3-9000-740 Daniel Ultrasonic Gas Flow Meter Reference, Installation and Operations Manual (Applies to
P/N 3-9000-763 Daniel MeterLink Ultrasonic Meter Software Quick Start Manual
P/N 3-9000-743 Daniel Ultrasonic Gas Flow Meter Mark III Electronics Reference, Installation and Operations
P/N 3-9000-744 Ultrasonic Split Clamp Extractor Tool Operation Manual (Newer “J” &“K” Mounts)
P/N 3-9000-746 Daniel Ultrasonic Mark III Electronic Upgrade Kit Instructions
P/N 3-9000-749 Daniel Ultrasonic Mark III Option Board “A” Field Installation Procedure (Series 100 Options
P/N 3-9000-751 Daniel Transducer Installation and Upgrade Procedure
P/N 3-9000-754 HART Field Device Specification Guide: Daniel Gas Ultrasonic Meters
Ultrasonic Extractor Tool Operation Manual (Older “M” and “N”mounts)
Mark II meter)
Manual (This manual.)
Boards)
All technical manuals are available for download in Adobe® PDF format from the Daniel website:
http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/FLOW/Pages/Flow.aspx
6 Daniel Ultrasonic Meter reference manuals
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