Emerson Process Management 3051, 3051CF User Manual

Quick Start Guide

00825-0100-4007, Rev CB

February 2015

Rosemount 3051 Pressure Transmitter and Rosemount 3051CF Series Flowmeters

with 4-20 mA HART® Revision 5 and 7 protocol

Note

Before installing the transmitter, confirm the correct Device Driver is loaded on the host systems. See page 3 for System Readiness.

Quick Start Guide

February 2015

NOTICE

This guide provides basic guidelines for Rosemount 3051 Transmitters. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-proof, Flameproof, or intrinsically safe (I.S.) installations. Refer to the Rosemount 3051 HART 7 Reference Manual (document number 00809-0100-4007) for more instruction. This manual is also available electronically on www.rosemount.com.

Explosions could result in death or serious injury.

Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the 3051 reference manual for any restrictions associated with a safe installation.

 Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments

in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

 In an Explosion-proof/Flameproof installation, do not remove the transmitter covers when power is

applied to the unit.

Process leaks may cause harm or result in death.

 To avoid process leaks, only use the O-ring designed to seal with the corresponding flange adapter.

Electrical shock can result in death or serious injury.

 Avoid contact with the leads and the terminals. High voltage that may be present on leads can cause

electrical shock.

Conduit/cable entries

 Unless marked, the conduit/cable entries in the transmitter housing use a

use plugs, adapters, glands, or conduit with a compatible thread form when closing these entries.

/2-14 NPT thread form. Only

Contents

System readiness . . . . . . . . . . . . . . . . . . . . . . . 3

Transmitter installation

. . . . . . . . . . . . . . . . . 4

Mount the transmitter . . . . . . . . . . . . . . . . . . 4

Consider housing rotation Set the switches

. . . . . . . . . . . . . . . . . . . . . . . . 8

Connect the wiring and power up

. . . . . . . . . . . . . . 8

. . . . . . . 9

Verify configuration . . . . . . . . . . . . . . . . . . .11

Trim the transmitter

. . . . . . . . . . . . . . . . . . .14

Safety instrumented systems installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product Certifications

. . . . . . . . . . . . . . . . .17

February 2015

Quick Start Guide

System readiness

Confirm HART Revision capability

 If using HART based control or asset management systems, please confirm the

HART capability of those systems prior to transmitter installation. Not all systems are capable of communicating with HART Revision 7 protocol. This transmitter can be configured for either HART Revision 5 or 7.

 For instructions on how to change the HART revision of your transmitter, see

page 13.

Confirm correct device driver

 Verify the latest Device Driver (DD/DTM

proper communications.

 Download the latest Device Driver at www.emersonprocess.com or

www.hartcomm.org.

Rosemount 3051 device revisions and drivers

Ta bl e 1 provides the information necessary to ensure you have the correct Device

Driver and Documentation for your device.

Table 1. Rosemount 3051 Device Revisions and Files

™

) is loaded on your systems to ensure

Identify device Find device driver

Software

releas e

date

Dec-11 1.0.0 01

Jan-98 N/A 178 5 3 00809-0100-4001 N/A

1. NAMUR Software Revision is located on the hardware tag of the device. In accordance with NE53, revisions of the least significant level X (of 1.0.X) do not change functionality or operation of the device and will not be reflected in this device revision history.

2. HART Software Revision can be read using a HART capable configuration tool.

3. Device Driver file names use Device and DD Revision, e.g. 10_01. HART Protocol is designed to enable legacy device driver revisions to continue to communicate with new HART devices. To access new functionality, the new Device Driver must be downloaded. It is recommended to download new Device Driver files to ensure full functionality.

4. HART Revision 5 and 7 Select able, Power Diagnostics, Safety Certified, Local Operator Interface, Process Aler ts, Scaled Variable, Configurable Alarms, Expanded Engineering Units.

NAMUR

software

revision

(1)

HART

software

revision

(2)

HART

universal

revision

7 10

5 9

Device

revision

(3)

Review

instructions

Manual document

number

00809-0100-4007

Review

functionality

Changes to

(4)

software

See Footnote 4 for

list of changes.

Quick Start Guide

Flow

Transmitter installation

Step 1: Mount the transmitter

February 2015

Liquid applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Mount the transmitter so that the drain/vent valves are oriented upward.

Gas applications

1. Place taps in the top or side of the line.

2. Mount beside or above the taps.

Steam applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Fill impulse lines with water.

Coplanar In-line

Flow

February 2015

Figure 1. Panel and Pipe Mounting

Panel mount

(1)

Quick Start Guide

Pipe mount

Coplanar flange

Traditional flange

1.5/16 ⫻ 11/2 Panel Bolts are customer supplied.

Rosemount 3051T

Quick Start Guide

Bolting considerations

If the transmitter installation requires assembly of the process flanges, manifolds, or flange adapters, follow the assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by Emerson as spare parts. Figure 2 on page 6 illustrates common transmitter assemblies with the bolt length required for proper transmitter assembly.

Figure 2. Common Transmitter Assemblies

4 x 1.75-in. (44mm)

4 x 1.75-in.

(44mm)

4 x 2.25-in. (57mm)

4 x 1.50-in.

(38mm)

4 x 1.75-in. (44mm)

February 2015

4 x 2.88-in. (73mm)

A. Transmitter with Coplanar Flange B. Transmitter with Coplanar Flange and Optional Flange Adapters C. Transmitter with Traditional Flange and Optional Flange Adapters D. Transmitter with Coplanar Flange and Optional Manifold and Flange Adapters

Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the markings on the head of the bolt and referencing Table 2 on page 7. If bolt material is not shown in Ta bl e 2, contact a local Emerson Process Management representative for more information.

Use the following bolt installation procedure:

1. Carbon steel bolts do not require lubrication and the stainless steel bolts are

coated with a lubricant to ease installation. However, no additional lubricant should be applied when installing either type of bolt.

2. Finger-tighten the bolts.

3. Torque the bolts to the initial torque value using a crossing pattern. See

Ta bl e 2 for initial torque value.

4. Torque the bolts to the final torque value using the same crossing pattern. See

Ta bl e 2 for final torque value.

5. Verify that the flange bolts are protruding through the isolator plate before

applying pressure.

February 2015

Quick Start Guide

Table 2. Torque values for the flange and flange adapter bolts

Bolt material Head markings Initial torque Final torque

B8M

STM

316

B7M

316

Carbon Steel (CS) 300 in.-lbs. 650 in.-lbs.

316

Stainless Steel (SST) 150 in.-lbs. 300 in.-lbs.

316

In-line gage transmitter orientation

The low side pressure port (atmospheric reference) on the in-line gage transmitter is located in the neck of the transmitter, behind the housing. The vent path is 360° around the transmitter between the housing and sensor. (See

Figure 3.)

Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by mounting the transmitter so that the process can drain away.

Figure 3. In-line Gage Low Side Pressure Port

A. Low side pressure port (atmospheric reference)

Quick Start Guide

Step 2: Consider housing rotation

To improve field access to wiring or to better view the optional LCD display:

1. Loosen the housing rotation set screw using a 5/64-in. hex wrench.

2. Turn the housing left or right maximum up to 180° from its original position

Please note that over rotating can damage the transmitter.

3. Re-tighten the housing rotation set screw to no more than 7 in-lbs when

desired location is reached.

Figure 4. Transmitter Housing Set Screw

A. Housing rotation set screw (5/64-in.)

February 2015

(1)

Step 3: Set the switches

Set Alarm and Security switch configuration before installation as shown in

Figure 5.

 The Alarm switch sets the analog output alarm to high or low.

- Default alarm is high.

 The Security switch allows (unlocked symbol) or prevents (locked symbol) any

configuration of the transmitter.

- Default security is off (unlocked symbol).

Use the following procedure to change the switch configuration:

1. If the transmitter is installed, secure the loop, and remove power.

2. Remove the housing cover opposite the field terminal side. Do not remove the

instrument cover in explosive atmospheres when the circuit is live.

3. Slide the security and alarm switches into the preferred position using a small

screwdriver.

4. Reattach the transmitter cover. The cover must be fully engaged to comply

with explosion-proof requirements.

1. 3051C original position aligns with “H” side; 3051T original position is the opposite side of bracket holes.

February 2015

Figure 5. Transmitter Electronics Board

Without LCD display

A. Alarm B. Security

With LCD or LOI display

Step 4: Connect the wiring and power up

Figure 6. Transmitter Wiring Diagrams (4–20 mA)

Quick Start Guide

A. 24 Vdc supply

≥ 250

B. R

C. Current Meter (Optional)

Shielded twisted pair cable should be used for best results. Use 24 AWG or larger wire that does not exceed 5,000 feet (1500 meters) in length. If applicable, install wiring with a drip loop. Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing.

 Installation of the transient protection terminal block does not provide transient protection unless the

3051 case is properly grounded.

 Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment.  Do not connect the powered signal wiring to the test terminals. Power could damage the test diode in the

terminal block.

Use the following steps to wire the transmitter:

1. Remove the housing cover on the FIELD TERMINALS side.

2. Connect the positive lead to the “+” terminal (PWR/COMM) and the negative

lead to the “–” terminal.

+ 19 hidden pages