Emerson Process Management 2410 User Manual

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Reference Manual

300530EN, Rev BA September 2012

Rosemount 2410

Tank Hub

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Reference Manual

NOTICE

300530EN, Rev BA September 2012

Rosemount 2410

Rosemount 2410 Tank Hub

Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.

For equipment service or support needs, contact your local Emerson Process Management/Rosemount Tank Gauging representative.

Spare Parts

Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g. substitution of components etc, may also jeopardize safety and is under no circumstances allowed.

Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused by non-recognized spare parts or any repair which is not made by Rosemount Tank Radar AB.

The products described in this document are NOT designed for nuclear-qualified applications.

Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.

For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative.

Cover Photo: 2410_coverfoto.tif

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Reference Manual

300530EN, Rev BA September 2012

Rosemount 2410

SECTION 1 Introduction

SECTION 2 Overview

SECTION 3 Installation

1.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3 Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.4 Technical Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.5 Service Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.6 Product Recycling/Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.7 Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.7.1 Reuse and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.7.2 Energy recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1.1 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.3 System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2.4 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

3.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.3 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.3.1 Pipe Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.3.2 Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3.4 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3.4.1 Cable Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3.4.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3.4.3 Cable Selection for Power Supply . . . . . . . . . . . . . . . 3-5

3.4.4 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3.4.5 Cable Selection for the Tankbus . . . . . . . . . . . . . . . . 3-6

3.4.6 Power Budget. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3.4.7 Tankbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3.4.8 Typical Installations . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

3.4.9 Cabling for the TRL2/RS485 Bus. . . . . . . . . . . . . . . 3-21

3.4.10 Non-IS Connection. . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

3.4.11 Non-IS Terminal Block . . . . . . . . . . . . . . . . . . . . . . . 3-25

3.4.12 IS Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

3.4.13 Intrinsically Safe Terminal Block . . . . . . . . . . . . . . . 3-29

3.4.14 Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31

SECTION 4 Configuration

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4.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.3 Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.4 Basic Configuration of a Rosemount 2410 . . . . . . . . . . . . . . . . 4-3

4.5 Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4.6 Configuration Using TankMaster WinSetup . . . . . . . . . . . . . . . 4-4

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4.6.1 Installation Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4.6.2 Advanced Configuration. . . . . . . . . . . . . . . . . . . . . . . 4-5

4.6.3 FCU 2160 Configuration . . . . . . . . . . . . . . . . . . . . . . 4-6

SECTION 5 Operation

SECTION 6 Service and Troubleshooting

5.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 Integral Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.3 Start-up Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5.4 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

5.5 LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5.5.1 LED Start-Up Information. . . . . . . . . . . . . . . . . . . . . . 5-6

5.5.2 Error LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

5.6 Specifying Display Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

6.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.2 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.2.1 Viewing Input and Holding Registers . . . . . . . . . . . . . 6-2

6.2.2 Editing Holding Registers. . . . . . . . . . . . . . . . . . . . . . 6-3

6.2.3 Device Live List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.2.4 Configuration Backup. . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6.2.5 Configuration Recovery . . . . . . . . . . . . . . . . . . . . . . . 6-6

6.2.6 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6.2.7 Device Software Upgrade . . . . . . . . . . . . . . . . . . . . . 6-8

6.2.8 Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6.2.9 Write Protection Switch . . . . . . . . . . . . . . . . . . . . . . 6-11

6.2.10 Simulation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

6.2.11 Testing the Relays . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

6.2.12 Relay Output Configuration . . . . . . . . . . . . . . . . . . . 6-15

6.2.13 Loading the Default Database . . . . . . . . . . . . . . . . . 6-16

6.2.14 Logging Measurement Data . . . . . . . . . . . . . . . . . . . 6-17

6.3 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

6.3.1 Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23

6.3.2 Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . 6-24

6.3.3 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26

APPENDIX A Reference Data

APPENDIX B Product Certifications

APPENDIX C Advanced Configuration

TOC-2

A.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

A.2 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

A.3 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5

B.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

B.2 EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

B.3 Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . B-3

B.3.1 Factory Mutual US Approvals . . . . . . . . . . . . . . . . . . B-3

B.3.2 Factory Mutual Canadian Approvals . . . . . . . . . . . . . B-5

B.3.3 European ATEX Directive Information . . . . . . . . . . . .B-7

B.3.4 IECEx Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9

B.4 Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11

C.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1

C.2 Advanced Configuration in Winsetup . . . . . . . . . . . . . . . . . . . .C-3

C.3 Primary Bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4

C.4 Secondary Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5

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C.5 Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6

C.6 Hybrid Density Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . .C-10

C.6.1 Hybrid Density Configuration . . . . . . . . . . . . . . . . . .C-12

C.7 Volume Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14

C.8 Arithmetic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-17

C.8.1 Delta Level Calculation . . . . . . . . . . . . . . . . . . . . . .C-19

Table of Contents

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Table of Contents

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300530EN, Rev BA September 2012

Section 1 Introduction

1.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

1.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

1.3 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3

1.4 Technical Documentation . . . . . . . . . . . . . . . . . . . . page 1-4

1.5 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-5

1.6 Product Recycling/Disposal . . . . . . . . . . . . . . . . . . page 1-5

1.7 Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-5

Rosemount 2410

1.1 SAFETY MESSAGES

Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol.

Failure to follow these installation guidelines could result in death or serious injury:

• Make sure only qualified personnel perform the installation.

• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.

Explosions could result in death or serious injury:

• Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications.

• Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

• Do not remove the gauge cover in explosive atmospheres when the circuit is alive.

Electrical shock could cause death or serious injury.

• Use extreme caution when making contact with the leads and terminals.

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Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed.

Rosemount 2410

1.2 SYMBOLS

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The CE marking symbolises the conformity of the product with the applicable European Community Directives.

The EC-Type Examination Certificate is a statement of a Notified Certification Body declaring that this product meets the Essential Health and Safety Requirements of the ATEX directive

The FM APPROVED Mark indicates that the equipment is approved by FM Approvals according to applicable Approval Standards and is applicable for installation in hazardous locations

Protective Earth

Ground

Caution - see reference manual

Use wiring rated for maximum ambient temperature + 15 °C

Examples: For connections in ambient temperatures up

to 70 °C use wiring rated 85 °C minimum. For connections in ambient temperatures up

to 60 °C use wiring rated 75 °C minimum. For connections in ambient temperatures up

to 50 °C use wiring rated 65 °C minimum.

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Section 1. Introduction

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300530EN, Rev BA September 2012

Rosemount 2410

1.3 MANUAL OVERVIEW

This manual provides information on installation, configuration and maintenance of the Rosemount 2410 Tank Hub.

Section 2: Overview

• System architecture

• Installation procedure

Section 3: Installation

• Mounting considerations

• Mechanical installation

• Electrical installation

Section 4: Configuration

• Configuration tools

• Basic configuration

• Advanced configuration

• Configuration using TankMaster

Section 5: Operation

• Display description

• Error messages

• Specifying display variables

Section 6: Service and Troubleshooting

• Troubleshooting

• Error and Warning messages

• Device status

Appendix A: Reference Data

• Specifications

• Ordering Information

Appendix B: Product Certifications

• European ATEX Directive information

• FM approvals

• Labels

•Drawings

Appendix C: Advanced Configuration

• Advanced configuration in WinSetup

• Primary and Secondary Bus

• Relay Output

• Hybrid Density Calculation

• Volume Configuration

• Arithmetic Operations

Section 1. Introduction

1-3

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1.4 TECHNICAL DOCUMENTATION

The Raptor Tank Gauging System includes the following documentation:

• Raptor Technical Description (704010EN)

• Rosemount 5900S Reference Manual (300520EN)

• Rosemount 2410 Reference Manual (300530EN)

• Rosemount 2240S Reference Manual (300550EN)

• Rosemount 2230 Reference Manual (300560EN)

• Raptor System Configuration Manual (300510EN)

• Rosemount 5300 Product Data Sheet (00813-0100-4530)

• Rosemount 5400 Product Data Sheet (00813-0100-4026)

• Rosemount 5300 Series Reference Manual (00809-0100-4530)

• Rosemount 5400 Series Reference Manual (00809-0100-4026)

• Rosemount TankMaster WinOpi Reference Manual (303028EN)

• Rosemount Raptor Installation Drawings

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Section 1. Introduction

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300530EN, Rev BA September 2012

1.5 SERVICE SUPPORT For service support contact the nearest Emerson Process

Management/Rosemount Tank Gauging representative. Contact information

can be found on the web site www.rosemount-tg.com.

1.6 PRODUCT RECYCLING/DISPOSAL

Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.

The label below is put on Rosemount Tank Gauging products as a recommendation to customers if scrapping is considered.

Recycling or disposal should be done following instructions for correct separation of materials when breaking up the units.

Figure 1-1. A green label is placed on the housing of the 2410 Tank Hub

Rosemount 2410

1.7 PACKING MATERIAL

1.7.1 Reuse and

Recycling

Rosemount Tank Radar AB is fully certified according to ISO 14001 environmental standards. By recycling the corrugated paperboard, or wooden boxes, used for shipping our products you can contribute to take care of the environment.

Experience has shown that wooden boxes can be used several times for various purposes. After careful disassembly the wooden parts may be reused. Metal waste may be converted.

1.7.2 Energy recovery Products which have served their time may be divided into wood and metal

components and the wood can be used as fuel in sufficient ovens. Due to its low moisture content (approximately 7%) this fuel has a higher

calorific value than ordinary wood fuel (moisture content approximately 20%). When burning interior plywood the nitrogen in the adhesives may increase

emissions of nitrogen oxides to the air 3-4 times more than when burning bark and splinter.

NOTE!

Landfill is not a recycling option and should be avoided.

Section 1. Introduction

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1-6

Section 1. Introduction

Reference Manual

TankMaster

2410 Tank Hub

Modem

FCU 2160 Field Communication Unit

Relay Outputs

Secondary Bus (Non-IS)

Primary Bus

Tan k b u s

2240S Temperature Transmitter

2230 Display

Group Bus

Zone 1

Zone 0

5900S Radar Level Gauge

Secondary bus (IS)

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Rosemount 2410

Section 2 Overview

2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1

2.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-5

2.3 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-6

2.4 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . page 2-12

2.1 INTRODUCTION The Rosemount 2410 Tank Hub collects measurement data and status

information from field devices designed for the Rosemount Raptor system via the intrinsically safe 2-wire Tankbus transmission and power supply (see also “Tankbus” on page 3-8).

The Rosemount 2410 is designed for use in hazardous area Zone 1 (Class 1, Division 1) and communicates with field devices in Zone 1 via the intrinsically safe Tankbus.

The 2410 is available in two versions for single tanks or multiple tanks. The multiple tanks version supports up to 10 tanks and 16 devices.

(1)

. The Tankbus carries both data

Figure 2-1. System integration

Measurement data and status information from one or more tanks is distributed via the Primary Bus to a Rosemount 2160 Field Communication Unit (FCU). Data is buffered by the 2160 and distributed to a TankMaster PC, or a host system, whenever the FCU receives a request for data. In case no FCU is included in the system, the 2410 can communicate directly with a host computer.

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(1) The intrinsically safe Tankbus complies with the FISCO FOUNDATION™ fieldbus standard.

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The Rosemount 2410 has two external buses for communication with host systems. The Primary Bus is typically used with the TRL2 Modbus or RS-485 Modbus protocol for communication with a 2160 Field Communication Unit. If there is no 2160 included, the Primary bus can communicate directly, or via a modem, with the TankMaster PC.

The Secondary Bus supports various protocols such as TRL2 Modbus, Enraf, and Varec which allows you to connect to other systems as well.

The 2410 is equipped with two solid state relays that allows controlling external devices such as valves and pumps.

An integral display (optional) presents measurement data and device status such as warnings and error messages. At start-up, communication settings and optional hardware configuration is presented as well as whether it is a Single tank or Multiple tank version of the 2410 Tank Hub.

Using the input from a Rosemount 5900S Radar Level Gauge and one or two pressure sensors, the 2410 can be configured for online presentation of

Observed Density to a host computer. The 2410 also calculates Average Temperature and strapping table based Volume.

Rosemount 2410 can be equipped with two relays which can be configured to control level, temperature, and water level. The output can be connected to an external system for alarm indication or process control. The relays are user configurable for normally open or closed operation.

The 2410 can be configured with up to ten “virtual” relay functions. This allows you to specify several different source variables to trigger a relay.

The Rosemount 2410 Tank Hub supports the Emerson’s Smart Wireless solution, which is based on WirelessHART the emerging industry standard for wireless field networks. By connecting to a Smart Wireless THUM™ Adapter, the Rosemount 2410 can be integrated in a wireless network to provide measurement data at greatly reduced field wiring costs.

2-2

Section 2. Overview

Reference Manual

Modem

TankMaster

FCU 2160

RS232

USB / RS232

Primary bus: TRL2 Modbus, RS485 Modbus

Field devices

TRL2 Modbus RS485 Modbus

Rosemount 2410

Tan kbus

DCS

Secondary bus: Enraf and others, HART 4-20 mA analog output/input

Modem

USB / RS232

Tan kbus

Field devices

Rosemount 2410

Primary bus: TRL2 Modbus, RS485 Modbus

TankMaster

Secondary bus: Enraf and others, HART 4-20 mA analog output/input

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Rosemount 2410

2.1.1 Communication The Raptor system supports various communication interfaces between a

Rosemount 2410 and a TankMaster PC or other host computers as illustrated in Figure 2-2 to Figure 2-4.

Both the Primary bus and the Secondary bus can be used for either TRL2 Modbus (standard) or RS485 Modbus communication.

On the Secondary bus you may use other communication protocols as well, such as Enraf, Varec etc.

Figure 2-2. Typical configuration of a Rosemount 2410 and 2160 FCU connected to PC/Host

Figure 2-3. Typical configuration of a Rosemount 2410 connected to PC/Host

Section 2. Overview

2-3

Rosemount 2410

Tan kbu s

Field devices

Rosemount 2410

Primary bus: TRL2 Modbus RS485 Modbus

TankMaster

Smart Wireless THUM™Adapter

Smart Wireless Gateway

Secondary bus

(1)

(Non-IS): Enraf and others HART 4-20 mA analog output/input

Secondary bus (IS): Wireless HART

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Figure 2-4. Typical configuration of a Rosemount 2410 with wireless connection to Smart Wireless Gateway and PC/Host

A THUM Adapter, connected to the Intrinsically Safe Secondary

(1)

bus, allows wireless communication between a 2410 Tank Hub and a Smart Wireless Gateway.

2-4

(1) The Non-IS Secondary Bus can not be used simultaneously with the IS HART 4-20 mA Sec-

ondary Bus.

Section 2. Overview

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2.2 COMPONENTS

Figure 2-5. Rosemount 2410 components

Rosemount 2410

1. Intrinsically safe terminal compartment

2. Non-intrinsically safe terminal compartment

3. Integral display (optional)

4. Write protection switch

5. Cable entries for IS connection (two ½ - 14 NPT)

6. Cable entries for Non-IS connection (two ½ - 14 NPT, two ¾ - 14 NPT)

7. Grounding terminal

Section 2. Overview

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2.3 SYSTEM OVERVIEW

Raptor is a state-of-the art inventory and custody transfer radar tank level gauging system. It is developed for a wide range of applications at refineries, tank farms and fuel depots, and fulfills the highest requirements on performance and safety.

The field devices on the tank communicate over the intrinsically safe Tankbus. The Tankbus is based on a standardized fieldbus, the FISCO fieldbus, and allows integration of any device supporting that protocol. By utilizing a bus powered 2-wire intrinsically safe fieldbus the power consumption is minimized. The standardized fieldbus also enables integration of other vendors’ equipment on the tank.

The Raptor product portfolio includes a wide range of components to build small or large customized tank gauging systems. The system includes various devices, such as radar level gauges, temperature transmitters, and pressure transmitters for complete inventory control. Such systems are easily expanded thanks to the modular design.

Raptor is a versatile system that is compatible with and can emulate all major tank gauging systems. Moreover, the well-proven emulation capability enables step-by-step modernization of a tank farm, from level gauges to control room solutions.

It is possible to replace old mechanical or servo gauges with modern Raptor gauges, without replacing the control system or field cabling. It is further possible to replace old HMI/SCADA-systems and field communication devices without replacing the old gauges.

(1)

FOUNDATION™

There is a distributed intelligence in the various system units which continuously collect and process measurement data and status information. When a request for information is received an immediate response is sent with updated information.

The flexible Raptor system supports several combinations to achieve redundancy, from control room to the different field devices. Redundant network configuration can be achieved at all levels by doubling each unit and using multiple control room work stations.

2-6

(1) See documents IEC 61158-2 and IEC/TS 60079-27

Section 2. Overview

Reference Manual

2230 Display

2240S Temperature Transmitter

5900S Radar Level Gauge

2410 Tank Hub

Tan kbus

5300 Level Transmitter

5400 Level Transmitter

3051S Pressure Transmitter

TRL2 Modbus

Group bus

2180 Field Bus Modem

2160 Field Communication Unit

TankMaste r PC

Plant Host Computer

2410 Tank Hub

644

644Temperature

Transmitter

TankMaster PC

Plant Host Computer

NON-HAZARDOUS AREA HAZARDOUS AREA

2240S Temperature Transmitter

2410 Tank Hub

5900S Radar Level Gauge

Tan kbus

Segment coupler

CUSTODY TRANSFER / INVENTORY TANK GAUGINGOPERATIONAL CONTROL

300530EN, Rev BA September 2012

Figure 2-6. Raptor system architecture

Rosemount 2410

Section 2. Overview

2-7

Rosemount 2410

2230 Display

2240S Temperature Transmitter

5900S Radar Level Gauge

2410 Tank Hub

3051S Pressure Transmitter

Smart Wireless Gateway

TankMaster PC

644

644Temperature

Transmitter

NON-HAZARDOUS AREA HAZARDOUS AREA

2410 Tank Hub

5900S Radar Level Gauge

Tankbus

Segment coupler

THUM

Figure 2-7. Raptor system architecture for wireless systems

Reference Manual

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September 2012

2-8

Section 2. Overview

Reference Manual

300530EN, Rev BA September 2012

Rosemount 2410

TankMaster HMI Software

TankMaster is a powerful Windows-based Human Machine Interface (HMI) for complete tank inventory management. It provides configuration, service, set-up, inventory, and custody transfer functions for Raptor systems and other supported instruments.

TankMaster is designed to be used in the Microsoft Windows XP and Vista environment providing easy access to measurement data from your Local Area Network (LAN).

The TankMaster WinOpi program lets the operator monitor measured tank data. It includes alarm handling, batch reports, automatic report handling, historical data sampling as well as inventory calculations such as Volume, Observed Density and other parameters. A plant host computer can be connected for further processing of data.

The TankMaster WinSetup program is a graphical user interface for installation, configuration and service of the different devices in the Raptor system.

Rosemount 2160 Field Communication Unit

The 2160 Field Communication Unit (FCU) is a data concentrator that continuously polls and stores data from field devices such as radar level gauges and temperature transmitters in a buffer memory. Whenever a request for data is received, the FCU can immediately send data from a group of tanks from the updated buffer memory.

Rosemount 2410 Tank Hub

The Rosemount 2410 Tank Hub acts as a power supply to the connected field devices in the hazardous area using the intrinsically safe Tankbus.

The 2410 collects measurement data and status information from field devices on a tank. It has two external buses for communication with various host systems.

There are two versions of the 2410 for single tank or multiple tanks operation. The 2410 multiple tanks version supports up to 10 tanks and 16 devices. With the Rosemount 5300 and 5400 level transmitters the 2410 supports up to 5 tanks.

The 2410 is equipped with two relays which support configuration of up to 10 “virtual” relay functions allowing you to specify several source signals for each relay.

The 2410 supports Intrinsically Safe (IS) and Non-Intrinsically Safe (Non-IS) analog 4-20 mA inputs/outputs. By connecting a Smart Wireless THUM Adapter to the IS HART 4-20 mA output, the 2410 is capable of wireless communication with a Smart Wireless Gateway in a WirelessHART network.

Section 2. Overview

Rosemount 5900S Radar Level Gauge

The Rosemount 5900S Radar Level Gauge is an intelligent instrument for measuring the product level inside a tank. Different antennas can be used in order to meet the requirements of different applications. The 5900S can measure the level of almost any product, including bitumen, crude oil, refined products, aggressive chemicals, LPG and LNG.

2-9

Rosemount 2410

Reference Manual

300530EN, Rev BA

September 2012

The Rosemount 5900S sends microwaves towards the surface of the product in the tank. The level is calculated based on the echo from the surface. No part of the 5900S is in actual contact with the product in the tank, and the antenna is the only part of the gauge that is exposed to the tank atmosphere.

The 2-in-1 version of the 5900S Radar Level Gauge has two radar modules in the same transmitter housing allowing two independent level measurements using one antenna.

Rosemount 5300 Guided Wave Radar

The Rosemount 5300 is a premium 2-wire guided wave radar for level measurements on liquids, to be used in a wide range of medium accuracy applications under various tank conditions. Rosemount 5300 includes the 5301 for liquid level measurements and the 5302 for liquid level and interface measurements.

Rosemount 5400 Radar Level Transmitter

The Rosemount 5400 is a reliable 2-wire non-contact radar level transmitter for liquids, to be used in a wide range of medium accuracy applications under various tank conditions.

Rosemount 2240S Multi-Input Temperature Transmitter

The Rosemount 2240S Multi-input Temperature Transmitter can connect up to 16 temperature spot sensors and an integrated water level sensor.

Rosemount 2230 Graphical Field Display

The Rosemount 2230 Graphical Field Display presents inventory tank gauging data such as level, temperature, and pressure. The four softkeys allow you to navigate through the different menus to provide all tank data, directly in the field. The Rosemount 2230 supports up to 10 tanks. Up to three 2230 displays can be used on a single tank.

Rosemount 644 Temperature Transmitter

The Rosemount 644 is used with single spot temperature sensors.

Rosemount 3051S Pressure Transmitter

The 3051S series consists of transmitters and flanges suitable for all kinds of applications, including crude oil tanks, pressurized tanks and tanks with / without floating roofs.

By using a 3051S Pressure Transmitter near the bottom of the tank as a complement to a 5900S Radar Level Gauge, the density of the product can be calculated and presented. One or more pressure transmitters with different scalings can be used on the same tank to measure vapor and liquid pressure.

Rosemount 2180 Field Bus Modem

2-10

The Rosemount 2180 field bus modem (FBM) is used for connecting a TankMaster PC to the TRL2 communication bus. The 2180 is connected to the PC using either the RS232 or the USB interface.

Section 2. Overview

Reference Manual

300530EN, Rev BA September 2012

Rosemount 2410

Rosemount Smart Wireless Gateway and Rosemount Smart Wireless THUM Adapter

A THUM Adapter allows wireless communication between a 2410 Tank Hub and a Smart Wireless Gateway. The gateway is the network manager that provides an interface between field devices and the TankMaster inventory software or host / DCS systems.

See the Raptor Technical Description (Document no. 704010en) for more information on the various devices and options.

Section 2. Overview

2-11

Rosemount 2410

Review Mounting Considerations. See “Installation Considerations” on page 3-2.

Mount the 2410. See “Mechanical Installation” on page 3-3.

Wire the 2410. See “Electrical Installation” on page 3-5.

Make sure covers and cable/conduit connections are tight

Power up the 2410

Configure the 2410 (Section 4: Configuration):

- tank database

- tags

- integral display

- Primary/Secondary Bus

- Relay output

- Hybrid density

Verify operation

Enable the Write Protection switch if required

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September 2012

2.4 INSTALLATION PROCEDURE

Follow these steps for a proper installation:

2-12

Section 2. Overview

Reference Manual

300530EN, Rev BA September 2012

Section 3 Installation

3.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1

3.2 Installation Considerations . . . . . . . . . . . . . . . . . . . page 3-2

3.3 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . page 3-3

3.4 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . page 3-5

Rosemount 2410

3.1 SAFETY MESSAGES

Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.

Failure to follow safe installation and servicing guidelines could result in death or serious injury:

Make sure only qualified personnel perform the installation. Use the equipment only as specified in this manual. Failure to do so may impair the

protection provided by the equipment. Do not perform any service other than those contained in this manual unless you are

qualified.

Explosions could result in death or serious injury:

Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications.

Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Do not remove the gauge cover in explosive atmospheres when the circuit is alive. To prevent ignition of flammable or combustible atmospheres, disconnect power before

servicing.

www.rosemount-tg.com

High voltage that may be present on leads could cause electrical shock:

Avoid contact with leads and terminals. Make sure the main power to the 2410 Tank Hub is off and the lines to any other

external power source are disconnected or not powered while wiring the gauge.

Rosemount 2410

Reference Manual

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September 2012

3.2 INSTALLATION CONSIDERATIONS

The Rosemount 2410 Tank Hub may be installed on various locations at the plant. Mounting at the tank foot may be convenient when you would like to have easy access to measuring data, diagnostics and other information on the 2410 optional integral display.

The 2410 can also be mounted on the tank roof if this is the preferred location. In case the 2410 is exposed to long periods of sunshine, a sunshade should be used to prevent the 2410 Tank Hub from being heated to temperatures above the maximum operating temperature.

Ensure that environmental conditions are within specified limits as listed in Appendix A: Reference Data.

Ensure that the Rosemount 2410 is installed such that it is not exposed to higher pressure and temperature than specified in Appendix A: Reference

Data.

The multi-tank version of the Rosemount 2410 Tank Hub is able to serve several tanks. In that case the 2410 may be placed at a suitable location further away from the tanks.

The 2410 is designed with two Tankbus terminals and several cable entries which allows alternative cable routings to suit various requirements.

Do not install the Rosemount 2410 in non-intended applications, for example environments where it may be exposed to extremely intense magnetic fields or extreme weather conditions.

It’s a good idea to plan the installation in order ensure that all components in the system are properly specified. The planning stage should include the following tasks:

• make a plan of the site and specify suitable locations for the devices

• consider power budget

• specify cabling and connections (for example whether devices will be “daisy-chained” or not)

• specify cable glands that will be needed for the various devices

• specify location of terminators on the Tankbus

• make a note of identification codes such as Unit ID/Device ID of each device

• assign Modbus adresses for level gauges and other tank devices to be used in the Tank Database of the 2410 and the Slave Database of the 2160 Field Communication Unit (see the Raptor System Configuration manual, document no. 300510 for more information)

3-2

See “Electrical Installation” on page 3-5 for more information on cables and glands.

IMPORTANT

Check the 2410 Tank Hub for any signs of damage prior to installation. Ensure that the glass on the integral display is undamaged, and O-rings and gaskets are in good condition.

Section 3. Installation

Reference Manual

Bracket

4 nuts and washers

1 - 2 inches

Bracket

300530EN, Rev BA September 2012

Rosemount 2410

3.3 MECHANICAL INSTALLATION

3.3.1 Pipe Mounting

The Rosemount 2410 is designed for mounting on a pipe stand or on a wall.

NOTE!

Ensure that the 2410 is installed to minimize vibration and mechanical shock.

1. Attach the bracket to the pipe.

2. Ensure that the 2410 is placed in a direction so that the display is clearly visible and wiring can be properly connected.

3. Tighten the nuts. Use moderate torque to ensure that the bracket does not break.

4. Attach the 2410 to the bracket by sliding it from the top downwards.

Section 3. Installation

5. Secure the 2410 to the bracket by tightening the screw.

3-3

Rosemount 2410

70 mm

94 mm

Ø 9 mm

Screw

3.3.2 Wall Mounting

Reference Manual

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September 2012

1. Mount the bracket on the wall by using four M8 screws and flat washers. Note! Countersunk screws are not suitable.

2. Attach the 2410 to the bracket and tighten the screw.

3-4

Section 3. Installation

Reference Manual

The NPT threaded gland leaves a number of threads outside the housing

300530EN, Rev BA September 2012

Rosemount 2410

3.4 ELECTRICAL INSTALLATION

3.4.1 Cable Entries The Rosemount 2410 electronics housing has four ½ - 14 NPT and two

¾ - 14 NPT entries. The connections must be made in accordance with local or plant electrical codes.

Make sure that unused ports are properly sealed to prevent moisture or other contamination from entering the terminal block compartment of the electronics housing.

NOTE!

Use the enclosed metal plugs to seal unused ports. The plastic plugs mounted at delivery are not sufficient as seal!

NOTE!

It is recommended that a sealant of type PTFE is used to prevent water ingress and to enable future removal of the plug/gland.

NPT is a standard for tapered threads. Engage the gland with 5 to 6 threads. Note that there will be a number of thvbreads left outside the housing as illustrated below.

Figure 3-1. Cable entry with NPT threaded gland

Glands must meet the following requirements for the Non-IS cable entries:

• Ex de explosion protection

• IP class 66 and 67

• material: metal (recommended)

3.4.2 Power Supply The Rosemount 2410 Tank Hub accepts supply voltage 48 - 240 Vac

(50/60 Hz) and 24 - 48 Vdc The 2410 provides intrinsically safe power to all devices connected to the Tankbus (see “Tankbus” on page 3-8).

3.4.3 Cable Selection for Power Supply

Cables must be suitable for the supply voltage and approved for use in hazardous areas, where applicable. For instance, in the U.S., explosion-proof conduits must be used in the vicinity of the vessel.

Suitable conduits with sealing device or flame proof cable glands must be used depending on local requirements.

Section 3. Installation

Appropriate cross sectional area of wires must be used in order to prevent a too high voltage drop to the connected device. Use 0.75 mm (18 AWG to 13 AWG) in order to minimize the voltage drop.

to 2.5 mm2

3-5

Reference Manual

Rosemount 2410

300530EN, Rev BA

September 2012

3.4.4 Grounding The housing should always be grounded in accordance with national and

local electrical codes. Failure to do so may impair the protection provided by the equipment. The most effective grounding method is direct connection to earth ground with minimal impedance. There are grounding screw connections inside the terminal compartments which are identified by ground symbols: / . There is also a grounding screw on the housing.

NOTE!

Grounding the device via threaded conduit connection may not provide sufficient ground.

Grounding - Foundation Fieldbus

Signal wiring of the fieldbus segment (Tankbus) can not be grounded. Grounding one of the signal wires may shut down the entire fieldbus segment.

Shield Wire Ground

To protect the fieldbus segment (Tankbus) from noise, grounding techniques for shield wire usually require a single grounding point for shield wire to avoid creating a ground loop. The ground point is typically at the power supply.

3.4.5 Cable Selection for the Tankbus

Table 3-1. FISCO cable parameters

The Raptor devices are designed for “daisy-chain” connection of shield wiring in order to enable a continuous shield throughout the Tankbus network.

Use shielded twisted pair wiring for the Rosemount 2410 Series in order to comply with FISCO

(1)

requirements and EMC regulations. The preferred cable is referred to as type “A” fieldbus cable. The cables must be suitable for the supply voltage and approved for use in hazardous areas, where applicable. In the U.S. explosion-proof conduits may be used in the vicinity of the vessel.

We recommend cable size 1.0 mm However, cables within the range 0.5 to 1.5 mm

or 18 AWG in order to facilitate wiring.

or 20 to 16 AWG can be

used. The FISCO F

OUNDATION™ fieldbus specification requires that cables for the

Tankbus comply with the following parameters:

Parameter

Loop resistance 15 to 150 /km Loop inductance 0.4 to 1 mH/km Capacitance 45 to 200 nF/km Maximum length of each spur Maximum length of each trunk

(1) For further information see requirements of the IEC 61158-2 standard, and safety requirements in

(2) A spur is an unterminated part of the network. (3) A trunk is the longest cable path between two devices on the fieldbus network, and is the part of the

(1)

(2)

cable

(3)

cable

IEC/TS 60079-27:2002.

network which has terminations at both ends. In the Raptor system, a trunk is typically located between the 2410 Tank Hub and a splitter or the last device in a daisy-chain configuration.

Value

60 m in apparatus class IIC and IIB 1000 m in apparatus class IIC and 1900 m in

apparatus class IIB

3-6

(1) See IEC 61158-2 and IEC/TS 60079-27:2002.

Section 3. Installation

Reference Manual

300530EN, Rev BA September 2012

Rosemount 2410

3.4.6 Power Budget The Rosemount 2410 Tank Hub delivers 250 mA to the Tankbus. In Smart

Wireless systems a 2410 Tank Hub equipped with active analog inputs/outputs may deliver 200 mA. The number of tanks served by the 2410

Table 3-2. Power consumption for various Raptor devices

depends on the type of connected field devices and their power consumption below:

Field device Power consumption

5900S Radar Level Gauge

5900S Radar Level Gauge, 2-in-1 solution

5300 or 5400 Series Radar Level Gauge

Rosemount 2230 Graphical Field Display

Rosemount 2240S Multi-input Temperature Transmitter

Rosemount 644 Temperature Transmitter

Rosemount 3051S and Rosemount 2051 Pressure Transmitters

(1)

. Power consumption per field device is listed in Table 3-2

50 mA

100 mA

21 mA

30 mA

30 mA including MST and WLS

11 m A

18 mA

The Rosemount 2410 Tank Hub is available in a single tank version as well as a multiple tank version which supports up to 10 tanks

(2)

Section 3. Installation

(1) May be fewer than the 16 devices per segment, stated in the FOUNDATION™ fieldbus stan-

dard.

(2) Maximum five Rosemount 5300 or 5400 level transmitters.

3-7

Reference Manual

Rosemount 2410

300530EN, Rev BA

September 2012

3.4.7 Tankbus The Raptor system is easy to install and wire. Devices can be “daisy-chained”

thus reducing the number of external junction boxes. In a Raptor system the field devices communicate with a Rosemount 2410

Tank Hub via the intrinsically safe Tankbus. The Tankbus complies with the FISCO power supply to the field devices on the Tankbus.

The Rosemount 2410 is designed for use in hazardous area Zone 1 (Class 1, Division 1) and communicates with field devices via the intrinsically safe Tankbus.

Termination

(1)

FOUNDATION fieldbus standard with the Rosemount 2410 acting as a

A terminator is needed at each end of the trunk in a F

OUNDATION fieldbus

network. A trunk is defined as the longest cable path between two devices on the fieldbus network. In the Raptor system, a trunk is typically located between the 2410 Tank Hub and a splitter or the last device in a daisy-chain configuration. Generally, one terminator is placed in the fieldbus power supply, and the other one in the last device in the fieldbus network as illustrated in Figure 3-7.

NOTE!

Ensure that there are two terminators on the fieldbus.

In a Raptor system the Rosemount 2410 Tank Hub acts as a power supply. Since the 2410 normally is the first device in the fieldbus segment, the built-in termination is enabled at factory.

Other Raptor devices such as the Rosemount 5900S Radar Level Gauge, the Rosemount 2230 Graphical Field Display, and the Rosemount 2240S Multi-input Temperature Transmitter also have built-in terminators which can easily be enabled by inserting a jumper in the terminal block when necessary.

When adding new devices at the end of an existing F

OUNDATION fieldbus

network, the termination is moved to the farthest field device in order to fulfill the requirement on locating the terminator at the end of the trunk. However, in case a field device is added to the network with a short cable, this rule may be slightly bent by leaving the terminator in its original position.

3-8

Fieldbus Segment Design

When designing a FISCO fieldbus segment you will have to make sure that cabling complies with FISCO requirements as described in “Cable Selection for the Tankbus” on page 3-6.

You will also have to ensure that the total operating current of the connected field devices is within the output capability of the Rosemount 2410 Tank Hub. The 2410 is able to deliver 250 mA. Consequently, the total number of field devices has to be considered so that the total current consumption is less than 250 mA, see “Power Budget” on page 3-7.

(1) FISCO=Fieldbus Intrinsically Safe Concept

Section 3. Installation

Reference Manual

300530EN, Rev BA September 2012

Table 3-3. Typical characteristics of instrumentation cable

Rosemount 2410

Since the field devices on the Tankbus must have at least a 9 V input voltage at their terminals, you will have to take into account the voltage drop in the fieldbus cables. Distances are normally quite short between the Rosemount 2410 Tank Hub and field devices on the tank. In many cases you can use existing cables as long as the FISCO requirements are fulfilled (see “Cable Selection for the Tankbus” on page 3-6). Typical characteristics for such a cable is:

Parameter Value

Loop resistance 42 /km Inductance 0.65 mH/km Capacitance 115 nF/km Cross-sectional area 0.75 mm2 (18 AWG)

The Rosemount 2410 outputs 12.5 Vdc. Considering the minimum voltage supply of 9 V on the field device terminals, a maximum voltage drop of 3.5 V on the Tankbus can be allowed. At a maximum current consumption of 250 mA (12.5 Vdc) with all field devices located at the far end of the Tankbus, a total “worst case” cable resistance of approximately 14 Ω (3.5 V/250 mA) is allowed. This corresponds to a cable length of 333 m (1092 ft) in case typical cable characteristics are assumed as specified in Table 3-3 on page 3-9.

Table 3-4. Maximum distance from power source to field devices on the tank for different cable areas

However, normally the current consumption is less than 250 mA. A typical Raptor configuration would include a tank supplied with a Rosemount 5900S Radar Level Gauge, a Rosemount 2230 Graphical Field Display, a Rosemount 2240S Multi-input Temperature Transmitter, and a Rosemount 3051S Pressure Transmitter. In this case the current consumption would be 128 mA allowing a cable length of 677 m (2221 ft) between the 2410 Tank Hub and the field devices on the tank. With fewer devices on the Tankbus, an even longer cable would be allowed.

Table 3-4 shows the maximum distance between a 2410 Tank Hub and the field devices on a tank for different cable cross-sectional areas. The table shows the maximum distance to a tank at a total current consumption of 250 mA as well as for a typical installation as outlined above.

Cable characteristics Maximum distance to tank (m/ft)

Cross-sectional area Typical loop

20 AWG (0.5 mm

18 AWG (0.75 mm2) 42 333 (1092) 651 (2136)

17 AWG (1.0 mm

16 AWG (1.5 mm2) 26 538 (1765) 1052 (3451)

resistance /km)

) 66 212 (695) 414 (1358)

) 33 424 (1391) 829 (2720)

Maximum Current consumption (250 mA)

Typical installation (128 mA)

Section 3. Installation

3-9

Rosemount 2410

2410 Tank Hub with intrinsically safe power supply:12.5 V, 250 mA

5900S Radar Level Gauge

2230 Display

300 m

Voltage drop=1.3 V

Tank bus

2240S Temperature Transmitter

Figure 3-2. Example installation with one tank

Reference Manual

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September 2012

Example 1

The example illustrated in Figure 3-2 includes a tank located 300 m away from a Rosemount 2410 Tank Hub acting as power supply. In the calculations below it is assumed that the cable length between the field devices on the tank can be ignored.

The tank is equipped with the following field devices: a Rosemount 5900S Radar Level Gauge, a Rosemount 2240S Multi-input Temperature Transmitter, and a Rosemount 2230 Graphical Field Display. The total current consumption of the three devices is 110 mA (see Table 3-2).

3-10

The total operating current of the connected field devices on the tank is 50+30+30 mA=110 mA. This is within the output capability of the Rosemount 2410 Tank Hub.

The voltage drop to the tank: 110 mA x 0.30 km x 42 /km=1.4 V.

Voltage at the tank =12.5 V - 1.4 V=11.1 V.

The input voltage of 11.1 V to the field devices is above the minimum requirement of 9 V.

Section 3. Installation

Reference Manual

2410 Tank Hub with intrinsically safe power supply:12.5 V, 250 mA

5400 Radar Level Transmitter

644 Temperature

Transmitter

300 m

350 m

Voltage drop=0.80 V Voltage drop=0.47 V

Segment coupler

Tan kbus

(Spur <60 m)

Segment coupler

300530EN, Rev BA September 2012

Figure 3-3. Example installation with two tanks

Rosemount 2410

Example 2

The second example, illustrated in Figure 3-3, includes two tanks with a Rosemount 2410 Tank Hub acting as power supply to the field devices on both tanks.

The first tank is located 300 m away from the 2410 Tank Hub and the second tank a further 350 m away.

Both tanks have two field devices: a Rosemount 5400 Radar Level Transmitter and a Rosemount 644 Temperature Transmitter. The total current consumption of the two devices is 32 mA (see Table 3-2).

Section 3. Installation

The total operating current of the connected field devices on the two tanks is 32+32 mA=64 mA. This is within the output capability of the Rosemount 2410 Tank Hub.

Voltage drop to the first tank: 64 mA x 0.30 km x 42 /km=0.80 V.

Voltage at first tank =12.5 V - 0.80 V=11.70 V.

Voltage drop between first and second tank: 32 mA x 0.35 km x 42 /km=0.47 V.

Voltage at second tank =12.5 V - 0.80 V - 0.47 V=11.23 V.

For both tanks the input voltage to the field devices is above the minimum requirement of 9 V.

The field devices may be connected to the Tankbus via segment couplers as illustrated in Figure 3-3. The spur length must not exceed 60 m according to the FISCO standard. In the example above, it is assumed that the voltage drop between the segment coupler and the devices can be ignored.

3-11

Rosemount 2410

122

64 36

173.5

185.5

207

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September 2012

Tankbus Segment Coupler

Figure 3-4. Dimensions (mm)

In case “daisy-chain” connection is not suitable, a Tankbus Segment Coupler

(1)

can be used to connect the various devices to the Raptor Tankbus.

Features:

• Entity and FISCO compliant

• adjustable short-circuit limit

• robust die-cast aluminium housing

• protection degree IP67

• integrated bus terminating resistor (switch integrated inside the housing)

• cable shielding: capacitive or direct connection to housing potential selectable via switch

NOTE!

Sufficient equipotential bonding of the installation must be ensured. The device is connected via the bolt on the housing to the system’s potentializer.

3-12

(1) Part no. 6853511-493. Contact Emerson Process Management/Rosemount Tank Gauging

for more information.

Section 3. Installation

Reference Manual

1. Switch for capacitive or direct connection between shield and housing potential

2. Switch for activating terminating resistor

3. Current limitation for all ports via a rotary switch; 30, 35, 45, or 60 mA

4. Connection of housing potential

5. LED power on indication

6. LED short-circuit indication

Trunk IN Trunk OUT

Spur

Case ground

300530EN, Rev BA September 2012

Figure 3-5. Segment coupler

Rosemount 2410

In case there are different device types connected to the segment coupler, set the current limitation switch (3) to the closest value above the largest current consumption of the connected devices. See “Power Budget” on page 3-7 for information on current consumption for various Raptor devices.

Examples

Rosemount 5900S; set the switch to 60mA. Rosemount 5300 and 5400; set the switch to 30 mA. Rosemount 2230; set the switch to 35 mA.

Section 3. Installation

3-13

Rosemount 2410

Tankbus (trunk)

(Spur<60 m)

2410 Tank Hub

5400 Level Transmitter

644 Temperature Trans mitter

Segment coupler

2240S Temperature Transmitter

2230 Display

Tankbus (trunk)

Segment coupler with active terminator (end of trunk)

Figure 3-6. Example of Raptor system with field devices connected to the Tankbus via segment couplers

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September 2012

3-14

Section 3. Installation

Reference Manual

5900S Radar Level Gauge

2240S Multi-input Temperature Trans mitter

Built-in terminator enabled on the last device

2230 Display

2410 Tank Hub with intrinsically safe power supply, integrated power conditioner, and built-in terminator

Tankbus length up to 1000 meter depending on number of devices and cable type

Tan kbu s

300530EN, Rev BA September 2012

Rosemount 2410

3.4.8 Typical Installations

Figure 3-7. Example of a Raptor system with single tank

The example below (Figure 3-7) illustrates a Raptor system with daisy-chained field devices on a single tank. Terminators are installed at both ends of the fieldbus segment as required in a F

OUNDATION fieldbus system. In

this example the terminators are enabled in the Rosemount 2410 Tank Hub and a Raptor field device (Rosemount 2240S) the end of the network segment.

Section 3. Installation

The maximum distance between the 2410 Tank Hub and the field devices depends on the number of devices connected to the Tankbus and the cable type.

See “Cable Selection for the Tankbus” on page 3-6 and “Tankbus” on page 3-8 for more information about cable selection and the Tankbus.

an example with a 2-in-1 version of the 5900S in a SIL safety installation. A 4-wire cable is used to connect the Primary and Secondary Tankbuses through the same cable entry. The SIL alarm wire is connected through a separate cable entry as illustrated in Figure 3-8.

A junction box is used to provide sufficient number of connections for the field devices to the Primary and Secondary Tankbus.

3-15

Rosemount 2410

5900S Radar Level Gauge

2240S Multi-input Temperature Transmitter

Junction box

2230 Display

Pressure transmitter

Terminators for Primary and Secondary Tankbus

Primary 2410 Tank Hub

4-wire cable for connection of

Primary Tankbus and Secondary

Tankbus to 2-in-1 5900S

Primary Tank Hub is connected to the electronic unit of the 5900S 2-in-1 level gauge which is used for SIL overfill alarm

Secondary 2410 Tank Hub

Primary Tankbus Secondary Tankbus

2230 Display

Secondary Tank Hub is connected to the 5900S electronic unit used for level measurements

Figure 3-8. Raptor SIL system with a 5900S connected to separate Tank buses

Reference Manual

300530EN, Rev BA

September 2012

Figure 3-8 illustrates an example with a 2-in-1 version of the 5900S in a SIL safety installation. A 4-wire cable is used to connect the Primary and Secondary Tankbuses through the same cable entry. The SIL alarm wire is connected through a separate cable entry. A junction box is used to provide sufficient number of connections for the field devices to the Primary and Secondary Tankbus.

3-16

Section 3. Installation

Reference Manual

2410 Tank Hub with intrinsically safe power supply, integrated power conditioner, and built-in terminator

(Trunk)

2240S Multi-input Temperature Transmitter

Field Communicator

Tan kbu s

5400 Level Transmitter

(Spurs <60 m)

644 Temperature Transmitter

2230 Display

Tankbus length up to 1000 meter depending on number of devices and cable type

Segment coupler with integrated bus terminator

300530EN, Rev BA September 2012

Figure 3-9. Example of a Raptor system with a Rosemount 2410 connected to several tanks at the end of the Tankbus (fieldbus segment)

Rosemount 2410

Figure 3-9 illustrates an example with four tanks connected to a Rosemount 2410 Tank Hub (requires 2410 with multiple tanks option). The field devices are connected to a segment coupler at the end of the Tankbus.

A separate bus terminator is not required if one of the Raptor field devices with built-in terminator is connected at the end of the fieldbus segment. There are other options available as well, for example using a separate terminator plugged into the segment coupler, or a segment coupler with integrated bus terminator.

Note that the total length of the Tankbus (fieldbus segment) must be within the FISCO specifications and the spurs must not exceed 60 meter, see “Cable Selection for the Tankbus” on page 3-6.

Section 3. Installation

3-17

Rosemount 2410

Tan kbus

5400 Level Transmitter

2230 Display

644 Temperature Trans mitter

2410 Tank Hub with intrinsically safe power supply, integrated power conditioner, and built-in terminator

2230 Display with built-in terminator

Tankbus length up to 1000 meter depending on number of devices and cable type

Figure 3-10. Example of a Raptor system with several tanks daisy-chained to a Rosemount 2410

Reference Manual

300530EN, Rev BA

September 2012

Figure 3-10 illustrates an example with a number of tanks daisy-chained to a Rosemount 2410 Tank Hub (requires multiple tanks option).

If a Raptor field device is connected to the end of the Tankbus (fieldbus segment), the built-in terminator can be used. A separate bus terminator may be used instead.

3-18

Note that the total length of the Tankbus (fieldbus segment) must be within the FISCO specifications, see “Cable Selection for the Tankbus” on page 3-6.

Section 3. Installation

Reference Manual

Tan kbus

5400 Level Transmitter

644 Temperature Transmitter

(Spur <60 m)

2410 Tank Hub with intrinsically safe power supply, integrated power conditioner, and built-in terminator

Segment coupler

2230 Display with built-in terminator

Tankbus length up to 1000 meter depending on number of devices and cable type

Segment coupler Segment coupler

5400 Level Transmitter

2230 Display

(Spur <60 m)

300530EN, Rev BA September 2012

Figure 3-11. Raptor system with three tanks connected to the Tankbus via segment couplers

Rosemount 2410

Figure 3-11 illustrates an example with three tanks connected to a Rosemount 2410 Tank Hub (requires multiple tanks option). For each tank the field devices are connected to the Tankbus via a segment coupler.

The fieldbus segment needs to be terminated at both ends. A terminator is enabled in the Rosemount 2410 Tank Hub. At the end of the fieldbus segment you may use the built-in terminator in one of the Raptor field devices, or an external terminator plugged into one of the devices, or a segment coupler with integrated bus terminator.

Section 3. Installation

Note that the total length of the Tankbus (fieldbus segment) must be within the FISCO specifications and the spurs must not exceed 60 meter, see “Cable Selection for the Tankbus” on page 3-6.

3-19

Rosemount 2410

644 Temperature Transmitter

External terminator

5400 Level Transmitter

2410 Tank Hub with intrinsically safe power supply, integrated power conditioner, and built-in terminator

2230 Display

½ inch NPT

Red + Black -

Reference Manual

300530EN, Rev BA

September 2012

Figure 3-12. Example of Raptor system with external terminator

In case the last device on the Tankbus has no internal terminator, an external terminator

(1)

according to FISCO model and Entity model can be used

instead. It can be screwed into a free cable gland on the device.

3-20

(1) Part no. 6853511-494. Contact Emerson Process Management/Rosemount Tank Gauging

for more information.

Section 3. Installation

Reference Manual

300530EN, Rev BA September 2012

Rosemount 2410

3.4.9 Cabling for the TRL2/RS485 Bus

Table 3-5. Minimum cable area for the TRL2 bus

Figure 3-13. Individually shielded pair cables minimizes crosstalk

In a Raptor system a Rosemount 2410 Tank Hub communicates with a 2160 Field Communication Unit using the TRL2/RS485 Modbus protocol, see Section 2: Overview.

TRL2 Bus

The TRL2 bus requires twisted and shielded pair wiring with a minimum cross-sectional area of 0.50 mm

(AWG 20 or similar). The maximum length of the TRL2 bus is approximately 4 km /13000 ft. The TRL2 field bus can normally use existing cables in the tank area.

Cable cross-sectional area for the TRL2 wiring should follow the recommendations in Table 3-5:

Maximum distance Minimum cross-sectional area

3 km 0.50 mm 4 km 0.75 mm2 (AWG 18)

(AWG 20)

NOTE!

Wherever two or more TRL2 buses run alongside each other, sharing the same cable or conduit tube, use twisted and shielded wire and ensure that each pair of bus wires is individually shielded in order to avoid crosstalk.

Table 3-6. Recommended cable standards for the TRL2 bus

Section 3. Installation

Table 3-6 shows typical cable types that can be used for connecting the TRL2 bus. Other cables of similar type may also be used.

Typ e Manufacturing standard Core size

Signal BS 5308 part 1, type 1 1 mm

Signal (armoured) BS 5308 part 2, type 1 1 mm

RS485 Bus

The RS485 bus should meet the following requirements:

• twisted and shielded pair wiring

• characteristic impedance of 120 

• maximum cable length 1200 m / 4000 ft.

3-21

Rosemount 2410

Cable entries

Safety locking screw

Non-IS compartment

Terminal block

Ground screws

Ground screw

Wiring with drip loop

Reference Manual

300530EN, Rev BA

September 2012

3.4.10 Non-IS Connection

The non-IS explosion-proof/flameproof compartment has a terminal block for connecting power supply, communication buses to host systems, relay outputs, and HART 4-20 mA analog input and output.

1. Ensure that the power supply is switched off.

2. Loosen the safety locking screw.

3. Remove the cover on the non-IS terminal compartment.

4. Run the wires through the cable gland/conduit. Install wiring with a drip loop in such a way that the lower part of the loop is under the cable/conduit entry.

5. Connect wires to the terminal block. See Table 3-8 on page 3-25 for information on the terminal block connections.

6. Use the enclosed metal plug to seal any unused port.

7. Tighten the conduits/cable glands.

8. Attach and tighten the cover. Ensure that it is fully engaged to meet explosion-proof requirements and to prevent water from entering the terminal compartment.

9. Tighten the safety locking screw.

NOTE!

Ensure that o-rings and seats are in good condition prior to mounting the cover in order to maintain the specified level of ingress protection. The same requirements apply for cable inlets and outlets (or plugs). Cables must be properly attached to the cable glands.

Figure 3-14. Non-IS terminal compartment

3-22

Section 3. Installation

Reference Manual

Stripping length: 10 mm

Conductor cross-sectional area, see Table 3-7

300530EN, Rev BA September 2012

Figure 3-15. Conductor and insulation requirements

Rosemount 2410

Conductor Recommendations

Ensure that you use cables suitable for the terminal block of the 2410. The terminal block is designed for cables that meet the specifications as illustrated below.

Table 3-7. Conductor cross-sectional area

Conductor connection Cross-section (mm2)

Minimum Maximum

Solid 0.5 4

Flexible 0.5 2.5

Flexible, ferrule with plastic collar

0.5 1.5

Section 3. Installation

3-23

Rosemount 2410

Conductor

Terminal block

Figure 3-16. Use a screw driver to connect the conductor to the terminal block

Reference Manual

300530EN, Rev BA

September 2012

Use a screw driver to insert the conductor into the terminal block as illustrated in Figure 3-16.

3-24

Section 3. Installation

Reference Manual

Ground screws for communication bus shields

Ground screw

XP/Exd/Exe

300530EN, Rev BA September 2012

3.4.11 Non-IS Terminal Block

Figure 3-17. Terminal block in the explosion-proof/flameproof compartment

Rosemount 2410

Table 3-8. Terminal assignment for non-intrinsically safe side (XP/Exd/Exe)

Ter min al Designation Function

1 N / - Power, Neutral / DC 2 L / + Power, Line / DC + 3 K1 A Relay 1 output (optional). Hardware configurable NO/NC. 4 K1 com Relay 1 common 5 K2 A Relay 2 output (optional). Hardware configurable NO/NC. 6 K2 com Relay 2 common 7a/7b P Bus B 8a/8b P Bus A 9 S Pwr - Secondary power - (optional) 10 S Pwr + Secondary power +(optional) 11 S Bus B Secondary communication bus (optional) 12 S Bus A Secondary communication bus (optional) PE PE Protective power supply ground GND_1 GND_1 Housing chassis/shield Primary bus GND_2 GND_2 Housing chassis/shield Secondary bus

Primary communication bus

Power Supply

The Rosemount 2410 accepts supply voltage 24-48 Vdc and 48-240 Vac (50/60 Hz).

Primary Communication Bus

The Rosemount 2410 communicates with a host or a FCU 2160 via TRL2 Modbus or RS-485 Modbus protocol.

Section 3. Installation

Secondary Communication Bus

The secondary bus can be used for communication using a number of protocols such as TRL2 Modbus, HART 4-20 mA, Enraf, Varec and L&J.

3-25

Rosemount 2410

Table 3-9. Designation of relay contact positions

Reference Manual

300530EN, Rev BA

September 2012

Relay Outputs

There are two optional relay outputs. You can choose Normally Open (NO) or Normally Closed (NC) by setting a switch as described in “Relay Output Configuration” on page 6-15.

NO and NC refers to the contact position when a relay is deenergized. This is also referred to as the Alarm state. The terminology can be summarized as follows:

Normally Closed (NC) Normally Open (NO)

Deenergized Energized Deenergized Energized

Closed Open Open Closed

Not active Active Not active Active

Alarm (Reset) Normal Alarm (Reset) Normal

NOTE!

Ensure that maximum current through the relays does not exceed the specifications in Appendix A: Reference Data.

See “Relay Output” on page C-6 in Appendix C: Advanced Configuration for information on how to configure the relay source signal, set points etc. for the Rosemount 2410 Tank Hub.

3-26

Section 3. Installation

Reference Manual

Ground screws

Ground screw

SIL Relay

XP/Exd/Exe

300530EN, Rev BA September 2012

Figure 3-18. Non-IS (XP/Exd/Exe) terminal block

Rosemount 2410

Non-IS Terminal Block for SIL Safety Systems

For Safety Integrity Level (SIL) systems the Rosemount 2410 has a terminal block on the Non-IS side with connection to a SIL Alarm Relay output.

Table 3-10. Terminal assignment for SIL version of the 2410 non-IS terminal block

Ter min al Designation Function

1 N / - Power, Neutral / DC 2 L / + Power, Line / DC + 3 K1 A Relay 1 output (optional). Hardware configurable NO/NC. 4 K1 com Relay 1 common 5 K2 A Relay 2 output (optional). Hardware configurable NO/NC. 6 K2 com Relay 2 common 7a/7b P Bus B 8a/8b P Bus A 9 Not used 10 Not used 11 Al a rm B SIL Alarm Relay B 12 Alarm A SIL Alarm Relay A PE PE Protective power supply ground GND_1 GND_1 Housing chassis/shield Primary bus GND_2 GND_2 Housing chassis/shield Secondary bus

Primary communication bus

Section 3. Installation

3-27

Reference Manual

Terminal block

Cable entries

IS compartment

Ground screws

Wiring with drip loop

Rosemount 2410

300530EN, Rev BA

September 2012

3.4.12 IS Connection The IS compartment has a terminal block for connecting the intrinsically safe

Tankbus for communication with field devices on the tank. This terminal block is also used for intrinsically safe HART 4-20 mA analog input/output communication.

1. Make sure that the power supply is switched off.

2. Remove the cover on the IS terminal compartment.

3. Pull the cable through the cable gland/conduit. Install cables with a drip loop in such a way that the lower part of the loop is under the cable/conduit entry.

4. Connect wires according to Table 3-11 on page 3-29.

5. Use the enclosed metal plug to seal any unused port.

6. Tighten the conduit/cable gland.

7. Attach and tighten the cover. Make sure that the cover is fully engaged to meet explosion-proof requirements and to prevent water from entering the compartment.

NOTE!

Figure 3-19. IS terminal compartment

3-28

Section 3. Installation

Reference Manual

Ground screws

IS/Exi

300530EN, Rev BA September 2012

Rosemount 2410

3.4.13 Intrinsically Safe Terminal Block

Figure 3-20. Intrinsically safe terminal block

Table 3-11. Terminal assignment for intrinsically safe side

The Intrinsically safe side of the Rosemount 2410 Tank Hub connects to the Tankbus which communicates with field devices on the tank.

Ter min al Designation Function

1a FB + Intrinsically Safe Tankbus positive (+) terminal 1b FB + Intrinsically Safe Tankbus positive (+) terminal 2a FB - Intrinsically Safe Tankbus negative (-) terminal 2b FB - Intrinsically Safe Tankbus negative (-) terminal 3 IS I/O+ IS Input/Output + HART / 4-20 mA (Secondary Bus) 4 IS I/O - IS Input/Output - HART / 4-20 mA (Secondary Bus) 5W3 6 W4 GND_1 GND_1 Housing chassis/Tankbus shield GND_2 GND_2 Housing chassis/Tankbus shield

Not used (future option)

Section 3. Installation

Tankbus

The devices on the tank communicates with the Rosemount 2410 via the intrinsically safe Tankbus. All field devices in the Raptor system have built-in communication modems for FISCO F and will automatically communicate with the 2410 when connected to the Tankbus.

Optional Secondary Bus

In addition to the Tankbus an optional intrinsically safe bus is available for communication with devices not compatible with F allows you to connect devices for intrinsically safe HART 4-20 mA analog input/output communication.

OUNDATION fieldbus (FF) communication

OUNDATION fieldbus. It

3-29

Rosemount 2410

Ground screws

SIL Alarm

IS/Exi

Figure 3-21. IS/Exi terminal block for SIL systems

Reference Manual

300530EN, Rev BA

September 2012

IS Terminal Block for SIL Safety Systems

For Safety Integrity Level (SIL) systems the Rosemount 2410 has a terminal block with a SIL Alarm output for connection to a Rosemount 5900S Radar Level Gauge.

Table 3-12. Terminal assignment for SIL version of the 2410 IS terminal block

Ter min al Designation Function

1a FB + Intrinsically Safe Tankbus positive (+) terminal 1b FB + Intrinsically Safe Tankbus positive (+) terminal 2a FB - Intrinsically Safe Tankbus negative (-) terminal 2b FB - Intrinsically Safe Tankbus negative (-) terminal 3 IS I/O+ IS Input/Output + 4 IS I/O - IS Input/Output - 5Alarm -SIL Alarm input -

(connect to terminal block on Rosemount 5900S)

6 Alarm + SIL Alarm input+

(connect to terminal block on Rosemount 5900S) GND_1 GND_1 Housing chassis/Tankbus shield GND_2 GND_2 Housing chassis/Tankbus shield

3-30

Section 3. Installation

Reference Manual

ROSEMOUNT 2410

Rosemount 5900S

Rosemount 2240S

Terminal block on intrinsically safe side

Rosemount 2230

Intrinsically safe

Tan kbu s

Not used (future option)

Intrinsically safe Tankbus

IS/Exi

IS secondary bus

300530EN, Rev BA September 2012

3.4.14 Wiring Diagrams

Figure 3-22. Wiring diagram on the intrinsically safe (IS/Exi) side

Rosemount 2410

Section 3. Installation

3-31

Rosemount 2410

Relay outputs

Power supply

Modem

ROSEMOUNT 2410

Secondary bus

Primary bus

Terminal block on Non-intrinsically safe side

ROSEMOUNT 2410

XP/Exd/Exe

Secondary power

Figure 3-23. Wiring diagram on the non-intrinsically safe (XP/Exd/Exe) side

Reference Manual

300530EN, Rev BA

September 2012

Figure 3-24. Wiring diagram for Rosemount 2410 and Rosemount 5900S in a SIL safety system

3-32

Section 3. Installation

Reference Manual

Rosemount 5900S

Radar Level Gauge

Rosemount 2410

Tank Hub

SIL Alarm Relay

SIL Alarm Output

Tan kbu s

ExiExd/Exe

300530EN, Rev BA September 2012

Rosemount 2410

Section 3. Installation

3-33

Rosemount 2410

Reference Manual

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September 2012

3-34

Section 3. Installation

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300530EN, Rev BA September 2012

Section 4 Configuration

4.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

4.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2

4.3 Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2

4.4 Basic Configuration of a Rosemount 2410 . . . . . . page 4-3

4.5 Advanced Configuration . . . . . . . . . . . . . . . . . . . . . page 4-4

4.6 Configuration Using TankMaster WinSetup . . . . . . page 4-4

Rosemount 2410 Series

4.1 SAFETY MESSAGES

Failure to follow safe installation and servicing guidelines could result in death or serious injury:

Make sure only qualified personnel perform the installation. Use the equipment only as specified in this manual. Failure to do so may impair the

protection provided by the equipment. Do not perform any service other than those contained in this manual unless you are

qualified.

Explosions could result in death or serious injury:

Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications.

Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Do not remove the gauge cover in explosive atmospheres when the circuit is alive.

www.rosemount-tg.com

Reference Manual

Rosemount 2410 Series

300530EN, Rev BA

September 2012

4.2 INTRODUCTION A Raptor system includes a wide range of devices for tank monitoring. It is a

flexible and scalable system which can be adapted to various applications and small or large tank farms. A typical Raptor system includes one or more of the following devices:

• control room PC with Rosemount TankMaster program for operational control

• Field Communication Unit (FCU) that collects measurement data from Rosemount 2410 Tank Hubs

• Rosemount 2410 Tank Hub which collects measurement data from field devices on the tanks

• various field instruments such as the Rosemount 5900S Radar Level Gauge, Rosemount 2240S Multi-input Temperature Transmitter, Rosemount 2230 Graphical Field Display, Rosemount 3051S Pressure Transmitter

• Smart Wireless Gateway and Smart Wireless THUM Adapter for wireless communication between field devices and control room host system

See the Raptor Technical Description (Document no. 704010EN) for a comprehensive description of the Raptor system components.

4.3 CONFIGURATION TOOLS

The Rosemount 2410 Tank Hub is configured by using the Rosemount TankMaster Winsetup configuration program. Winsetup is a user-friendly

software package that includes basic configuration options as well as advanced configuration and service functions.

See the Raptor System Configuration Manual (Document no. 300510EN) for more information on using the TankMaster WinSetup software to configure the Rosemount 2410 Tank Hub.

See also the Raptor Wireless TankGauging System reference manual (Document no. 300570EN) for information on how to set up a Rosemount 2410 in a WirelessHART system.

4-2

Section 4. Configuration

Reference Manual

300530EN, Rev BA September 2012

4.4 BASIC CONFIGURATION OF A ROSEMOUNT 2410

This is a general description of how to configure a Rosemount 2410 Tank Hub. The Raptor System Configuration Manual (Document no. 300510EN) provides a detailed description of how to use the TankMaster WinSetup program as a configuration tool for the Rosemount 2410.

Communication

Depending on the particular system configuration, a Rosemount 2410 Tank Hub may communicate directly with a host computer or via a 2160 field communication unit (FCU).

In case the 2410 is connected to a 2160 FCU, you will have to specify which communication protocol channel to be used.

The Rosemount 2410 has default Modbus adress=247. The adress should be changed to the recommended address range. The Modbus adress must match the adress specified in the FCU Slave Database.

The 2410 Tank Hub can be used in a WirelessHART system by connecting a THUM Adapter. The THUM Adapter allows the 2410 to communicate with a host system via a Smart Wireless Gateway.

Rosemount 2410 Series

Tank Database

The 2410 has a Tank Database that maps field devices to tanks. It also stores Modbus adresses of level gauges and auxiliary tank devices (ATD) such as the 2240S Multi-input Temperature Transmitter.The Modbus adresses are used for communication with 2160 field communication units and host computers.

Device Tags

For each tank, device tags are specified for the level gauge and the auxiliary tank devices (ATD). ATD devices include all instruments on the tank except the level gauge. Device Tags are used as identifiers in TankMaster.

Integral Display

The Rosemount 2410 can be configured to present measurement data on the optional integral display. The display alternates between the selected items at a rate given by the Display Toggle Time parameter.

Measurement data such as Level, Level Rate, Free Water Level and many other tank variables can be displayed.

Measurement units for Level, Level Rate, Volume, Temperature, Density, and Pressure can be specified regardless of which units are used for presentation in, for example, the TankMaster programs.

Section 4. Configuration

4-3

Rosemount 2410 Series

Reference Manual

300530EN, Rev BA

September 2012

4.5 ADVANCED CONFIGURATION

The installation wizard in TankMaster Winsetup comprises a basic configuration of the Rosemount 2410. There are more options available in case further configuration is needed:

• Primary/Secondary Bus configuration

• Up to ten “virtual” Relay Functions

• Hybrid Density

See Appendix C: Advanced Configuration for more information.

4.6 CONFIGURATION USING TANKMASTER WINSETUP

A Rosemount 2410 Tank Hub can easily be installed and configured by using the TankMaster Winsetup configuration program. The WinSetup installation wizard guides you through the basic configuration needed for starting up a Rosemount 2410.

See the Raptor System Configuration Manual (Document no. 300510EN) for more information on using the TankMaster WinSetup software to configure a Raptor system and a Rosemount 2410 Tank Hub.

See also the Raptor Wireless TankGauging System reference manual (Document no. 300570EN) for information on how to set up a WirelessHART system.

4-4

Section 4. Configuration

Reference Manual

Install New...

300530EN, Rev BA September 2012

Rosemount 2410 Series

4.6.1 Installation Wizard

Figure 4-1. The installation wizard supports easy installation of the Rosemount 2410

The TankMaster WinSetup wizard is the recommended tool for installing the Rosemount 2410. It supports basic configuration of the 2410. To configure a 2410 do the following:

1. Start the installation wizard in TankMaster WinSetup.

2. Select the Devices folder.

3. Click the right mouse button and choose the Install New option.

4. Choose device type 2410 Tank Hub.

5. Follow the instructions. See the Raptor System Configuration Manual (Document no. 300510EN) for more information on using the TankMaster WinSetup program to configure the Rosemount 2410.

4.6.2 Advanced Configuration

Section 4. Configuration

Advanced options such as the Secondary Bus, Relay Output and Hybrid Density are available in the Rosemount 2410 Properties window. See Appendix C: Advanced Configuration for more information.

4-5

Rosemount 2410 Series

2410_Level

2410_Temp is

automatically added

Reference Manual

300530EN, Rev BA

September 2012

4.6.3 FCU 2160 Configuration

Figure 4-2. The Slave Database has to be configured for level gauges and temperature transmitters

In case the system includes a 2160 Field Communication Unit (FCU), it has to be installed prior to installing the Rosemount 2410 Tank Hub. The following is a brief description of how to install a 2160 FCU. See the Raptor System Configuration Manual (Document no. 300510EN) for a more comprehensive description.

To install and configure a 2160 FCU:

1. Start the installation wizard in TankMaster WinSetup and choose Device Type=FCU 2160.

2. Enable communication with the TankMaster PC:

• Select communication channel

• Set the communication address

3. Configure the FCU: specify Port type (Field Bus/Group Bus), Baud rate, Data bits, Stop bits, and Parity.

4. Configure the Slave Database. Set Slave Type=2410_Level in the first free position of the Slave Type column. A 2410_Temp device is automatically added to the Slave Database. Ensure that the Modbus Addresses of the connected devices are properly set. These addresses must correspond to the 2410 Tank Hub database settings (see “Basic Configuration of a Rosemount 2410” on page 4-3 for more information).

4-6

Section 4. Configuration

Reference Manual

300530EN, Rev BA September 2012

Section 5 Operation

5.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1

5.2 Integral Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2

5.4 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-5

5.5 LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-6

5.6 Specifying Display Variables . . . . . . . . . . . . . . . . . . page 5-8

Rosemount 2410

5.1 SAFETY MESSAGES

Failure to follow safe installation and servicing guidelines could result in death or serious injury:

Make sure only qualified personnel perform the installation. Use the equipment only as specified in this manual. Failure to do so may impair the

protection provided by the equipment. Do not perform any service other than those contained in this manual unless you are

qualified.

Explosions could result in death or serious injury:

Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications.

Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Do not remove the gauge cover in explosive atmospheres when the circuit is alive.

www.rosemount-tg.com

Rosemount 2410

Measurement value

Toggling between measurement variable and measurement unit

Write protection switch

Reference Manual

300530EN, Rev BA

September 2012

5.2 INTEGRAL DISPLAY

Figure 5-1. The Rosemount 2410 integral display

The Rosemount 2410 Tank Hub can be equipped with an optional integral display for presentation of measurement data and diagnostics. When the device is switched on, the display presents information such as device model, communication protocol (Modbus, Enraf, etc.) and adress, relay configuration, software version, serial number, unit ID, and write protection status. See Table 5-2 on page 5-4 for more information on start-up information.

When the 2410 is up and running the display presents Level, Signal Amplitude, Volume and other measurement variables depending on how the display is configured. The available parameters are listed in Table 5-1 on page 5-3.

The display has two rows for data presentation. The upper row shows tank name (up to six characters) and measurement values. The lower row shows variable type and measurement unit.

You can specify which variables to present on the display by using a configuration tool such as the Rosemount TankMaster WinSetup program, see “Specifying Display Variables” on page 5-8 for more information.

The display toggles between different measurement values and units at a rate which can be configured by using the WinSetup program.

5-2

Section 5. Operation

Reference Manual

300530EN, Rev BA September 2012

Table 5-1. Measurement variables and presentation on the Rosemount 2410 display

Variable Presentation on display Description

Level LEVEL Product level

Ullage ULLAGE Distance from the upper reference point to the product surface

Level Rate LRATE The speed of level movement up or down

Signal Strength SIGN S Signal amplitude of the surface echo

Free Water Level FWL Free water level at the bottom of the tank

Vapor Pressure VAP P Automatic or manual Vapor Pressure value

Liquid Pressure LIQ P Automatic or manual Liquid Pressure value

Air Pressure AIR P Automatic or manual Air Pressure value

Ambient Temperature AMB T Automatic or manual Ambient Temperature value

Vapor Average Temperature VAP T Average temperature of vapor above the product surface

Liquid Average Temperature LIQ T Average temperature for all spot sensors submersed in liquid

Tank Average Temperature TANK T Average value of all temperature sensors in the tank

Spot 1 Temperature TEMP 1 Temperature value for spot sensor no. 1

Spot n Temperature TEMP n Temperature value for spot sensor no. “n”

Spot 16 Temperature TEMP 16 Temperature value for spot sensor no. 16

Observed Density OBS D Automatic or manual Observed Density

Reference Density REF D Product density at standard reference temperature 15°C (60°F)

Volume TOV Total observed volume

Flow Rate F RATE Flow rate

User Defined 1 UDEF 1 Up to 5 user defined variables

Tank Height TANK R Distance from Tank Reference Point to Zero Level

Delta Level LVL The difference between two level values

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5.3 START-UP INFORMATION

Table 5-2. Start-up information on the 2410 display

When the Rosemount 2410 starts up, all LCD segments light up for approximately 5 seconds. The start-up information appears on the display when the software initialization procedure is finished. The Primary Bus configuration appears first, followed by the Secondary Bus configuration. Each item appears a few seconds on the display:

Item Example

Model number and type (multiple / single tank version) 2410 MULTI

Primary communication bus hardware option (TRL2, RS485, Enraf GPU, HART master, HART slave)

Primary communication bus protocol PRI

Primary Bus communication address ADDR

Primary Bus communication settings (Baud rate, stop bits and parity) 9600

Secondary communication bus hardware option (TRL2, RS485, Enraf GPU, HART wireless, HART master, HART slave)

Secondary communication bus protocol SEC

Secondary Bus communication address

Secondary Bus commuincation settings (Baud rate, stop bits and parity)

Software version 1.B1

Serial number SN 12

Unit ID (when Modbus is available on Primary or Secondary bus) UNID

Write protection status (ON/OFF) ON

Relay option --K2

PR HW RS-485 HART M HART S SIL AR

MODBUS

247

2 0

EN GPU HART W HART M HART S SIL AR

ENRAF

345678

23456

W PROT

RELAY

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5.4 ERROR MESSAGES In addition to presenting measurement values, the display can show software

and hardware error messages. In case of an error, the upper row shows “ERROR” and the lower row toggles between “FAIL” and the error code.

Figure 5-2. Error codes can be presented on the 2410 display

Table 5-3. List of error codes and messages that may appear on the display

The following error codes are used:

Code Error

RAM Ram Failure

FPROM FPROM

HREG Holding register error

OMEM Other memory error

SYS System error

DPLY Display error

AUX AUX

FF ST FF stack

TBUS Tank Bus

HOST C Host

D MNGR Data manager

CFG Invalid Configuration

SW Software

See “Error Messages” on page 6-26 for more information.

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Status LED (Yellow)

Power On LED (Green)

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5.5 LED There are three Light Emitting Diodes (LED) on the Rosemount 2410 front for

status and error information.

Figure 5-3. The Rosemount 2410 has three LEDs

Table 5-4. LED color codes

5.5.1 LED Start-Up

Information

Table 5-5. LEDs are used for error indication at 2410 start-up

The following color codes are used for the 2410 LEDs:

LED Type Color Description

Power On Green The green LED indicates that the 2410 is powered on.

Status Yellow The yellow Status LED blinks at a constant rate of one flash

every other second in normal operation to indicate the the 2410 software is running

Error Red The red Error LED is turned off in normal operation. If an error

occurs, the Error LED flashes a sequence that corresponds to a certain error code, see “LED” on page 5-6.

When the 2410 is starting, both the Status and the Error LEDs indicate possible hardware or software errors as shown in Table 5-5 below:

Error type Status LED Error LED Description

Hardware Blinking Blinking Status and Error are blinking

simultaneously

Checksum Blinking Blinking Status and Error are toggling

Other On Blinking Unknown error

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5.5.2 Error LED In normal operation the Error LED (Red) is turned off. In case a device error

occurs, the LED will flash a sequence that corresponds to the error code followed by a five second pause.

Figure 5-4. Error codes are presented by the Error LED

Table 5-6. LED error codes

Figure 5-5. Error code flash sequence

The following errors codes may appear:

Code Error type Code Error type

FPROM

HREG

Software

Other memory error

System

Display

Aux

FF stack

Tankbus

Host communication

Data manager

Configuration

Example

In case of a device error, the red LED will repeat a flash sequence that corresponds to the particular type of error that ocurred. For example, in case of a Display error (code=6), the LED will show a sequence of 6 flashes followed by a 5 seconds pause. After the pause the flashing starts over again in the same manner. This flash/pause sequence will be continously repeated.

Display error (code 6) appears with the following Error LED (red) flash sequence as illustrated in Figure 5-5:

Section 5. Operation

See “Error Messages” on page 6-26 for more information.

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5.6 SPECIFYING DISPLAY VARIABLES

Figure 5-6. The local display can be configured to show tanks and measurement variables by using the Rosemount TankMaster Winsetup configuration software

The Rosemount 2410 can be configured to present measurement data on the optional integral display. Measurement data such as Level, Level Rate, Free Water Level and many other tank variables can be displayed.

Measurement units for Level, Volume, Temperature, Density, Pressure, and Weight can be specified.

The display will alternate between the selected items at a rate given by the Display Toggle Time parameter.

The display can easily be set up when the 2410 is installed and configured with the TankMaster WinSetup program, and the current display settings can be changed at any time in the 2410 Properties window as shown in Figure 5-6 below:

1. In the TankMaster WinSetup configuration program click the right mouse button on the Rosemount 2410 icon.

2. Choose the Properties option.

3. In the 2410 Tank Hub window select the Local Display tab.

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4. Select the desired tanks and tank parameters.

5. Choose measurement units for the 2410 integral display. The first time the Local Display tab is opened, the same measurement units are used as specified in the TankMaster WinSetup Server Preferences/Units window.

6. Click the OK button to save the configuration and close the window.

See the Raptor System Configuration Manual (Document no. 300510EN) for more information on using the TankMaster Winsetup PC software to configure the Rosemount 2410.

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Section 6 Service and Troubleshooting

6.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1

6.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2

6.3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-18

6.1 SAFETY MESSAGES

Failure to follow safe installation and servicing guidelines could result in death or serious injury:

Make sure only qualified personnel perform the installation. Use the equipment only as specified in this manual. Failure to do so may impair the

protection provided by the equipment. Do not perform any service other than those contained in this manual unless you are

qualified.

Explosions could result in death or serious injury:

Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications.

Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Do not remove the gauge cover in explosive atmospheres when the circuit is alive. To prevent ignition of flammable or combustible atmospheres , disconnect power before

servicing.y

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6.2 SERVICE This section briefly describes functions which may be useful for service and

maintenance of a Rosemount 2410 Tank Hub. If not otherwise stated, most examples are based on using the TankMaster WinSetup tool to access these functions. See the Raptor System Configuration Manual (Document No. 300510EN) for more information on how to use the TankMaster WinSetup program.

6.2.1 Viewing Input and Holding Registers

Measured data is continuously stored in input registers of the Rosemount 2410 Tank Hub. By viewing the Input registers you can check that the device is working properly.

The holding registers store various parameters which are used to configure the 2410 for various applications.

By using the Rosemount TankMaster WinSetup program, holding registers can be edited simply by typing a new value in the appropriate value input field. Some holding registers can be edited in a separate window. In this case individual data bits can be changed.

To view Input or Holding registers of a 2410 do the following:

1. Start the TankMaster WinSetup program.

2. In the TankMaster WinSetup workspace window, click the right mouse button on the Rosemount 2410 Tank Hub device icon.

3. Choose the View Input Registers or View Holding Registers option, or from the Service menu choose Devices>View Input Registers / View Holding Registers.

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6.2.2 Editing Holding Registers

4. Choose Predefined for a basic selection of registers. Choose the All

option if you would like to view a range of registers by your own choice. For the All option, specify a range of registers by setting a start value in the Start Register input field, and the total number of registers to be displayed in the Number of Registers field (1-500). Up to 50 registers is recommended for a quick update of the list.

5. Click the Read button to update the View Input/Holding Registers

window with fresh device data.

Most Holding Registers can be edited simply by typing a new value in the appropriate Value input field. Some Holding Registers (marked grey in the Value column) can be edited in a separate window. In this case you can choose from a list of options or you can change separate data bits.

For more information see the Rosemount Raptor System Configuration Manual (document no. 300510EN).

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6.2.3 Device Live List The 2410 Hub Device Live List lets you view devices connected to the

Tankbus. You can, for example, see the Device Id, Tag, and whether the devices are configured or not.

The Device Live List is useful when you are going to configure devices in a Raptor system, in order to verify that the required devices are connected to the Tankbus.

To view the Device Live List:

1. Start the TankMaster WinSetup program.

2. Select the Rosemount 2410 icon in the TankMaster WinSetup workspace.

3. Click the right mouse button and choose the Live List option.

Figure 6-1. The 2410 Tank Hub Device Live List window shows devices connected to the tankbus

Table 6-1. Device Live List description

The 2410 Tank Hub Device Live List window shows the following information:

Item Description

Device Type Examples of supported devices: Rosemount 5900S, 2410,

Device ID (Unit ID) A.unique code that identifies a particular device. You can

Manufact Id Identifes the manufacturer. Device No Index used to identify devices by the FF stack. FF Address F

Handled Bit 0 of the Live List Status input register which indicates the

Connected “No” means that the device has been disconnected from the

Configured “Yes” indicates that the device is configured in the 2410 tank

Opened Bit 1 of the Live List Status input register which indicates the

Auto Mode “Yes” in normal operation. “No” indicates that the device is in

Tag A removable tag provided with the device lets you identify the

2240S, 2230, 5300, 5400, 848T, and 3051S. For unknown devices the device type number is shown.

choose to view the device ID in decimal or hex format depending on what format is supported by the device.

OUNDATION Fieldbus address used for communication on the

Tankbus.

current Tankbus communication status of the device.

Tankbus.

database, i.e. the device is mapped to a particular tank.

current Tankbus communication status of the device.

Out of Service mode.

device to a physical location.

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6.2.4 Configuration Backup

Input and Holding Registers of the Rosemount 2410 Tank Hub can be stored on disk, which can be useful for backup purposes and troubleshooting. You can save a predefined set of Holding Registers to make a backup copy of the current 2410 Tank Hub configuration.

To save the current configuration to file do the following:

1. Start the TankMaster WinSetup program.

2. In the TankMaster WinSetup workspace window, click the right mouse button on the device icon.

3. Choose the Devices/Save Database to File option, or from the Service menu choose Devices/Save Database to File.

4. In the Save Database to File window choose Holding registers and the Predefined Registers option (the User-Defined option should only be used for advanced service).

5. Click the Browse button, select a destination folder and type a name for the backup file.

6. Click the Save button to save the database backup.

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6.2.5 Configuration Recovery

TankMaster WinSetup offers the option to replace the current Holding Register database with a backup database stored on disk. This can be useful, for example, if you would like to recover configuration data.

To load a backup database do the following:

1. In the TankMaster WinSetup workspace select the 2410 Tank Hub icon that represents the device for which you want to load a new database.

2. Click the right mouse button and choose the Devices/Upload Database option, or from the Service menu choose Devices/Upload Database.

3. Type a file path and file name, or click the Browse button and choose the database file to be uploaded.

4. Click the Upload button.

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6.2.6 Diagnostics TankMaster WinSetup offers the option to view diagnostic registers for the

Rosemount 2410 Tank Hub. The diagnostic registers are selected from available Input and Holding Registers to provide a quick overview of the current device status. For a more comprehensive troubleshooting you may use the View Input Registers function (see also section “Viewing Input and Holding Registers” on page 6-2).

To view and configure the diagnostic registers:

1. In the TankMaster WinSetup workspace select the 2410 Tank Hub icon.

2. Click the right mouse button and choose View Diagnostic Registers.

The register values in the View Diagnostic Registers window are of read only type. They are loaded from the device as the window is opened.

A grey background color of a table cell in the Value column means that the register is of either Bitfield or ENUM type. By double-clicking the cell, an Expanded Bitfield/ENUM window can be opened for this type of register.

If needed, the values can be presented as hexadecimal numbers. This applies to registers of the Bitfield and ENUM types. Select the Show in Hex check box to present Bitfield and ENUM registers as hexadecimal numbers.

The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window.

The Configure Diagnostic Registers window also has a Log Setup button for access to the Register Log Scheduling window which allows you to setup a log schedule for automatic start and stop of register logging. See “Logging Measurement Data” on page 6-17 for more information

See the Raptor System Configuration Manual (Document No. 300510EN) for more information on the View Diagnostic Registers function.

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6.2.7 Device Software Upgrade

The Rosemount TankMaster WinSetup program allows you to upgrade the 2410 Tank Hub and other Raptor devices with new software.

To upgrade a device with new software do the following:

1. Ensure that the latest versions of *.ini-files are installed on the TankMaster PC. New *.ini files can easily be installed by running the TankMaster setup program located in the DeviceIniFiles folder on the TankMaster installation CD.

2. Ensure that the 2410 Tank Hub communicates with TankMaster without any interruptions or disturbances.

3. In the TankMaster WinSetup workspace window (Logical View) open the Devices folder and select the icon that represents the 2410 Tank Hub to be upgraded (or select the Devices folder to allow multiple devices programming).

4. Click the right mouse button and choose the Program option (Program All option for multiple devices programming).

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5. The 2410 will automatically appear in the Program These Devices pane.

6. In case you wish to upgrade several 2410 Tank Hubs simultaneously, you may use the multiple programming options:

a. In the TankMaster WinSetup workspace window select the Devices

folder.

b. Click the right mouse button and choose the Program All option to

open the Program Devices window:

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c. From the Available Devices pane choose a 2410 Tank Hub to be

programmed and click the Move button.

d. Repeat for each device to be programmed.

Use the Remove button if you want to change the list of devices to be programmed.

7. Click the Browse button to locate the flash program file. A flash file is identified by file extension *.cry. For a 2410 Tank Hub, a flash file name may typically look like: 2410_APPL_xxx_yy.cry, where “x” and “y” indicate software version.

8. In the Program Devices window click the Start Programming button. Now the Start Device Programming window appears:

10. Programming may take up to two hours for a 2410 Tank Hub connected

11. The 2410 operates as normal during the reprogramming procedure.

Section 6. Service and Troubleshooting

9. Click the Start Programming button to activate device programming.

to a TankMaster PC via a 2160 Field Communication Unit. The programming procedure will continue with one device after the other until all Tank Hubs selected in the Program Devices window are upgraded. By connecting a 2410 directly to a host computer, and using the RS485 Modbus protocol at a maximum baudrate of 38400, programming time may be reduced to 5 to 10 minutes (see “Primary Bus” on page C-4 for information on how to configure the Primary Bus).

Once programming is finished, the 2410 will automatically perform a restart indicated by “WAIT” on the integral display for a couple of minutes.

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6.2.8 Write Protection A Rosemount 2410 Tank Hub can be write protected to avoid unintentional

configuration changes when using the TankMaster programs. To write protect the 2410 Tank Hub:

1. Start the TankMaster WinSetup program.

2. In the WinSetup workspace select the Logical View tab.

3. Click the right mouse button on the device icon that represents the 2410 Tank Hub:

4. Choose the Write Protect option to open the 2410 Tank Hub Write Protect window:

5. Choose Protected in the New State drop-down list.

6. Click the Apply button to save the new state, or click the OK button to save the write protect state and close the Write Protect window.

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6.2.9 Write Protection Switch

Figure 6-2. The 2410 Tank Hub write protection switch on the built-in integral display

A switch on the front of the Rosemount 2410 Tank Hub can be used to prevent unauthorized changes of the holding register database.

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6.2.10 Simulation Mode The Simulation Mode function lets you verify communication between a

Rosemount 2410 Tank Hub and a host system without connecting actual field devices. The 2410 Tank Hub Simulation window allows you to choose which parameters to be calculated by the 2410. The calculations are based on input from simulated tank measurement data such as product level, average temperature, liquid pressure, and other variables.

The Simulation HREGS holding registers (starting with register number

3800) lets you specify the desired simulation data. For information on how to view and edit holding registers, see “Viewing Input

and Holding Registers” on page 6-2 or the Raptor System Configuration Manual (Document No. 300510EN).

1. In the TankMaster WinSetup workspace select the 2410 icon.

2. Click the right mouse button and choose the Simulation option to open

the 2410 Tank Hub Simulation window: Figure 6-3. Simulation window in TankMaster WinSetup

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3. Choose simulation mode Single Tank and the desired tank in the Tank Position field, or choose the All option to simulate all tanks connected to the 2410. Tank Position refers to the position in the 2410 tank database.

4. In the Simulation Time field, enter for how long the simulation will continue. Simulation can be stopped at any time by pressing the Stop button.

5. Calculate Parameter: in the standard configuration the check-boxes are unchecked, which means that each simulation parameter is given a specific standard simulation value as specified in the simulation holding register area:

Simulation Parameter Simulation Holding Register

Average Temperature HR3868 Total Observed Volume HR3994 Observed Density HR3976

6. Click the Start button to start simulating the tank parameters.

7. In the WinSetup workspace the 2410 icon changes to the following appearance to indicate that Simulation Mode is active:

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Figure 6-4. Simulation mode active is indicated in the WinSetup workspace

Rosemount 2410

NOTE

Simulation continues for the specified period of time. It can also be stopped manually at any time by pressing the Stop button in the Simulation window.

Advanced Simulation

1. If a Calculate Parameter check-box is selected, the simulation parameter

is calculated based on input data from the holding registers Simulation HREGS 3800 to 4056. You can simulate one or more parameters simultaneously.

To simulate Product Temperature, the temperature element positions must be configured. Right-click the auxiliary tank device (ATD) icon in the WinSetup workspace, choose the Properties option, and select the

Average Temperature Calculation tab. See the Raptor System Configuration Manual (Document no. 300510EN) for more information.

The resulting Product Temperature is available in input register IR2100 (tank 1). It is also available in input register area starting with IR30000 (IR30044 for tank 1).

The Volume Calculation function must be activated in order to enable advanced Volume simulation. See “Volume Configuration” on page C-14 for more information. The volume calculation result is presented in input register IR4702, IR3400 (tank 1) and in input register area starting with IR30000 (IR30148 for tank 1).

To simulate Observed Density the Hybrid Density function must be activated. See “Hybrid Density Calculation” on page C-10 for more information. The resulting Observed Density is available in input register IR3500 (tank 1). It is also available in input register area starting with IR30000 (IR30116 for tank 1).

2. Click the Start button to start simulating the selected tank parameters.

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6.2.11 Testing the Relays

Table 6-2. Manual control of relay function

The Manual Control of Relay function lets you manually open or close the Rosemount 2410 Tank Hub built-in relays in order to verify the relay function. After the specified Safety Reset Time the relay automatically returns to normal mode.

To change relay state by using the TankMaster WinSetup program do the following:

1. In the TankMaster WinSetup workspace select the 2410 icon.

2. Click the right mouse button and choose Manual Control Relay.

3. Select the virtual relay functions to be tested; Virtual Relay 1, Virtual Relay 2, etc. Up to ten virtual relay functions can be configured for a 2410 Tank Hub. See “Advanced Configuration in Winsetup” on page C-3 and “Relay Output” on page C-6 for more information.

4. Specify a Safety Reset Time. This value specifies the time period for the relay to stay in the test state. When the specified period of time has elapsed, the relay automatically returns to the original state. The relay will reset even if communication with the TankMaster PC would fail.

5. Choose the desired Manual Relay State. Available options are Alarm, Normal, and Toggle.

6. Click the Set button. Now the selected relay changes state for the specified number of seconds and then returns to the previous state.

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6.2.12 Relay Output Configuration

Figure 6-5. Rosemount 2410 Tank Hub front view

Figure 6-6. Normally Open/Normally Closed settings for relays K1 and K2 can be configured with a jumper

To change the Normallly Open/Normally Closed settings of the K1 and K2 relays, do the following:

1. Disconnect the power supply.

2. Remove the front cover.

3. Remove the plastic display cover.

4. Switch the jumpers to the desired settings: Normallly Open or Normally Closed.

Section 6. Service and Troubleshooting

NOTE!

Ensure that o-rings and seats are in good condition prior to mounting the cover in order to maintain the specified level of ingress protection.

5. Replace the plastic display cover and the front cover.

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6.2.13 Loading the Default Database

The various configuration parameters of the 2410 Tank Hub is stored in a Holding Register database. The Holding Register factory setting is stored in the default database. TankMaster WinSetup offers the option to load the default database. This may be useful if, for example, you would like to try out new database settings and then be able to reload the original factory settings.

In case error messages appear or other problems occur concerning the database, troubleshooting the cause of these problems is recommended before loading the default database.

It is recommended that the current database is backed up before the Default Database is loaded. See “Configuration Backup” on page 6-5 for information on how to save the current database.

NOTE!

The communication adress of the device remains unaltered when the default database is loaded.

NOTE!

When the default database is loaded to the 2410 Tank Hub measurement units are reset to Metric Units.

To load the default database:

1. Select the desired device icon in the TankMaster WinSetup workspace window.

2. Click the right mouse button and choose the View Holding Register option.

3. Choose the All option and type 65510 in the Start Register input field. Type the desired number of registers to be displayed in the Number of Registers field and click the Read button.

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4. Type 65510 in the Value input field.

5. Click the Apply button to load the default database.

6. Finish by clicking the Close button.

7. Verify that measurement units are compatible with the current host system configuration.

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6.2.14 Logging Measurement Data

The Rosemount 2410 supports logging of diagnostic registers. This function is useful for verifying that the gauge works properly. The logging function can be accessed by using the TankMaster WinSetup program. To start logging do the following:

1. Start the TankMaster WinSetup program.

2. Select the Rosemount 2410 Tank Hub icon in the WinSetup workspace.

3. Click the right mouse button and choose Logging:

4. The Manual mode lets you start logging at any time. In Automatic mode you have to specify a Start and Stop time.

5. The resulting log file will not exceed the size specified by the Max File Size parameter. In automatic mode logging will proceed until the stop date and time is reached. In manual mode logging will proceed until it is stopped by clicking the Stop button. Logging will stop automatically when the number of log files is equal to the number given by the Max Log Files parameter.

6. The log file is stored as a plain text file and can be viewed in any word processing program. It is stored in the following folder: C:\Rosemount\Tankmaster\Setup\Log, where C is the disk drive where the TankMaster software is installed. The log file contains the same input registers as the View Diagnostic Registers window, see “Diagnostics” on page 6-7. You can change which input registers to be included in the log file by configuring the View Diagnostic Registers window, see the Raptor System Configuration Manual (Document No. 300510EN) for more information.

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6.3 TROUBLESHOOTING

Table 6-3. Troubleshooting chart

Symptom Possible cause Action

No contact with the Rosemount 2410 Tank Hub

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Wiring

RS485 wiring

Field Bus Modem (FBM)

Connection to FCU 2160

Configuration of FCU 2160

Configuration of communication protocol In TankMaster WinSetup/Protocol Channel Properties:

Hardware failure

Software failure

• Check that wires are properly connected to the terminals.

• Check for dirty or defective terminals.

• Check wire insulation for possible short circuits to ground.

• Check that the 2410 Tank Hub is connected to the right communication port on the control room PC (if no FCU is used).

• Check for proper polarity at the terminals.

• Check the LEDs for proper communication.

• Check that the FBM is connected to the right port on the control room PC.

• Check that the FBM is connected to the right port on the 2160 Field Communication Unit (FCU).

• Check that the 2410 Primary/Secondary bus is connected to the right field bus port on the FCU 2160.

• Check communication port LED:s inside the 2160 Field Communicaton Unit (FCU).

• Check the communication address specified for the 2410 in the FCU Slave Database.

• Check configuration of communication parameters for the FCU Fieldbus ports.

• Check that the correct communication channel is selected.

See the Raptor System Configuration Manual (Document no. 300510EN) for more information on how to configure the FCU 2160.

• check that the protocol channel is enabled

• check the protocol channel configuration (port, parameters, modem).

• Check the 2410 Tank Hub; check the Error LED or the integral display for information.

• Check the Field Communication unit (FCU).

• Check the Field Bus Modem.

• Check the communication port on the control room PC.

• Check that there are no devices connected to the Primary/Secondary bus which are not powered.

• Contact Emerson Process Management/Rosemount TankGauging service department.

• Restart the 2410 by disconnecting and connecting the power supply (note the communication parameters that appear on the display during startup).

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Symptom Possible cause Action

No communication with one or more devices on the Tankbus

Wiring

Incorrect Tankbus termination

Too many devices on the Tankbus

Cables are too long

Software or hardware failure

Rosemount 2410

• Check that the devices appear in the Device Live List (see “Device Live List” on page 6-4).

• Check diagnostics information, see “Diagnostics” on page 6-7 for warning or error messages.

• Check that wires are properly connected to the terminals.

• Check for dirty or defective terminals.

• Check wire insulation for possible short circuits to ground.

• Check diagnostics information (see “Diagnostics” on page 6-7) for information that indicate bad communication on the Tankbus:

- Input registers 1300 to 1328 provide general information on Tankbus communication

- Input registers 1330 to 1648 provide information on specific devices on the Tankbus.

• Check diagnostics information (see “Diagnostics” on page 6-7) for possible hardware faults that indicate short circuits or ground faults:

- check Input Register 1326 for short circuits

- check Input Register 1328 for ground faults.

• Check that there are no multiple shield grounding points

• Check that the cable shield is grounded at the power supply end (2410 Tank Hub) only.

• Check that the cable shield is continuous throughout the Tankbus network.

• Check that the shield inside the instrument housing does not come into contact with the housing.

• Check that there is no water in conduits.

• Check for proper polarity at the terminals (Rosemount 5300 and 5400).

• Use shielded twisted pair wiring.

• Connect wiring with drip loops.

• Check the loop impedance.

• Check that there are two terminators on the Tankbus (see section “Tankbus” on page 3-8).

• Check that terminations are placed at both ends of the Tankbus.

• Check that the built-in termination in the 2410 Tank Hub is enabled.

• Check that the total current consumption of the devices on the Tankbus is less than 250 mA, see “Power Budget” on page 3-7.

• Remove one or more devices from the Tankbus. The 2410 Tank Hub supports a single tank. The multiple tank version of the 2410 supports up to 10 tanks.

• Check that the input voltage on the device terminals is 9 V or more (see section “Tankbus” on page 3-8).

• Check diagnostics information, see “Diagnostics” on page 6-7.

• Check Device Status input register, see “Device Status” on page 6-23.

• Contact Emerson Process Management/Rosemount TankGauging service department.

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Rosemount 2410

Symptom Possible cause Action

TankMaster does not present measurement data from one or more devices connected to the Tankbus. The devices communicate on the Tankbus and appear in the Device Live List.

Incorrect temperature reading from temperature transmitter

Incorrect configuration of the 2160 FCU slave database

Incorrect configuration of the 2410 tank database

Software or hardware failure

Too many devices connected to the Tankbus

Configuration error

Measurement units are not compatible with host system

Hardware failure

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• Check the Modbus communication addresses in the 2160 FCU slave database. In TankMaster WinSetup open the FCU Properties/Slave Database window. See the Raptor System Configuration Manual (Document no. 300510EN) for more information on how to configure the 2160 FCU slave database.

• Check the 2410 tank database; ensure that the device is available and mapped to the right tank.

• Check the 2410 tank database configuration; verify that the ATD Modbus address is equal to the 2410 Temp Modbus address in the FCU Slave Database.

• Check the 2410 tank database configuration; verify that the Level Modbus address is equal to the 2410 Level Modbus address in the FCU Slave Database.

• See the Raptor System Configuration Manual (Document no. 300510EN) for more information on how to configure the FCU 2160 slave database and the 2410 tank database.

• Check diagnostics information, see “Diagnostics” on page 6-7.

• Check Device Status input register, see “Device Status” on page 6-23.

• Contact Emerson Process Management/Rosemount TankGauging service department.

• Check the model code to find out what type of 2410 Tank Hub that is used: Single tank or Multiple tank version.

• Change to a 2410 Tank Hub for multiple tanks.

• Check configuration of the temperature transmitter; in TankMaster Winsetup open Properties for the ATD device associated with the tank.

• See the Raptor System Configuration Manual (Document no. 300510EN) for more information on how to configure ATD devices such as a Rosemount 2240S Multi-Input Temperature Transmitter.

If default database is loaded to the 2410 Tank Hub, do one of the following:

• in TankMaster WinSetup verify system units and re-install the tank associated with the 2410 Tank Hub

• update Holding Registers with correct measurement units

• Check diagnostics information, see “Diagnostics” on page 6-7.

• Check temperature elements.

• Contact Emerson Process Management/Rosemount TankGauging service department.

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Symptom Possible cause Action

Incorrect level reading from radar level gauge

No output on the 2410 integral display

The Error LED (red) is blinking Various reasons such as hardware or

The Status LED (yellow) is blinking

Configuration can not be saved Write protection switch is set to the ON

Configuration error

Measurement units are not compatible with host system

Hardware failure

software failure, communication, or configuration error

Normal operation. The yellow Status LED blinks at a constant rate of one flash every other second.

position

The 2410 is write protected in TankMaster WinSetup

Application software installed which is incompatible with current holding register setup

Corrupt holding registers

Rosemount 2410

• Check configuration of the level gauge; in TankMaster Winsetup open Properties for the level gauge associated with the tank.

• See the Rosemount 5900S Reference Manual (Document no. 300520en) and the Raptor System Configuration Manual (Document no. 300510EN) for more information on how to configure a Rosemount 5900S Radar Level Gauge.

If default database is loaded to the 2410 Tank Hub, do one of the following:

• in TankMaster WinSetup verify system units and re-install the tank associated with the 2410 Tank Hub

• update Holding Registers with correct measurement units

• Check diagnostics information, see “Diagnostics” on page 6-7.

• Contact Emerson Process Management/Rosemount TankGauging service department.

• Check the model code to verify that the 2410 was ordered with the LCD display option.

• Check display connection.

• Check diagnostics information, see “Diagnostics” on page 6-7.

• Contact Emerson Process Management/Rosemount TankGauging service department.

• See “Error Messages” on page 5-5 and “Error Messages” on page 6-26.

• Check Device Status input register (see “Device Status” on page 6-23).

• See “LED” on page 5-6 for more information.

• Check write protection switch on the display, see “Write Protection Switch” on page 6-11.

• Check write protection in TankMaster WinSetup, see “Write Protection” on page 6-10.

• Reset holding registers to the default database setting, see “Loading the Default Database” on page 6-16 and restart the 2410 Tank Hub.

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Rosemount 2410

Symptom Possible cause Action

2410 icon in TankMaster WinSetup is red

All measurement values are indicated with “SensFail” in the WinSetup Tank View window, and with “Error” in the WinOpi Tank View window.

Simulation mode active

Map conflict. One or more tank measurement variables are mapped to the wrong source parameter. For example: Vapor Temperature is mapped to Manual Value.

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• Stop simulation mode; open WinSetup Set Simulation Mode window and click the Stop button.

• Check diagnostics information (see “Diagnostics” on page 6-7) for possible Device Warning messages:

- in case there is a “Data Manager” warning, check Input Register 6244

- if register 6244 indicates a “TMV Mapping” warning check Input Registers 6260 to 6270 for tank measurement variable mapping conflicts

• In TankMaster Winsetup, right-click the ATD device icon associated with the current tank, and click the Properties option. In the 22XX ATD window select the Advanced Parameter Source Configuration tab. Check that tank measurement variables are mapped to the right source parameters.

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Reference Manual

Double-click the Value field to open the Expanded Bitfield window

300530EN, Rev BA September 2012

Rosemount 2410

6.3.1 Device Status The current device status is shown in Input Register 1000. You can view the

device status register by opening the Diagnostic window (see “Diagnostics” on page 6-7) or the View Input Registers window (see “Viewing Input and Holding Registers” on page 6-2).

Double-clicking the Value field of the Device Status register opens an expanded bitfield window with informaion on the current device status as shown in Figure 6-7.

Figure 6-7. Input Register Device Status

Table 6-4. Device status messages

Message Bit no. Description Action

Device Warning 1 A device warning is active. See “Warning Messages” on page 6-24

Device Error 7 A device error is active. See “Error Messages” on page 6-26 for

Simulation Mode Active 8 Simulation mode active. Stop Simulation mode. Write Protected 18 The device is write protected with a switch

or in the TankMaster WinSetup program.

for details.

details.

Check the write protection switch, see “Write Protection Switch” on page 6-11. Check write protection state in TankMaster WinSetup, see “Write Protection” on page 6-10.

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6.3.2 Warning Messages

Table 6-5. Warning message descriptions

Message Description Action

RAM warning Input register no. 6200. FPROM warning Input register no. 6204. Hreg warning Input register no. 6208. SW warning Input register no. 6212. Other memory warning Input register no. 6216.

System warning Input register no. 6220. Display warning Input register no. 6224.

Aux warning Input register no. 6228.

FF stack warning Input register no. 6232. Tankbus communication warning Input register no. 6236.

Host communication warning Input register no. 6240.

Data Manager warning Input register no. 6244.

Configuration warning Input register no. 6248.

Warning messages are displayed in the Rosemount Tankmaster program. Input Register 1004 provides an overview of active device warnings (see “Diagnostics” on page 6-7 or “Viewing Input and Holding Registers” on page 6-2 for information on how to view diagnostics and various Input registers in TankMaster WinSetup).

For each warning message that may appear in Input register 1004, detailed information can be found in Input registers 6200 to 6248 as shown in Table 6-5.

Bit 1: Stack

Bit 0: Communication Bit 1: Configuration

Bit 0: Internal temperature Bit 1: Power

Bit 0: Device restarted Bit 1: Device open failed Bit 2: Device address changed Bit 3: Live List no free position Bit 4: Port changed Bit 5: Exceeded FF number of retries Bit 6: Power failure Bit 7: Ground failure

Bit 0: Multiple configuration Bit 1: Primary bus configuration Bit 2: Secondary bus configuration

Bit 0: Frozen data Bit 1: TMV mapping

Bit 0: Invalid strapping table Bit 1: Tank configuration Bit 11: Model Code invalid string Bit 12: Model Code invalid code

Contact Emerson Process Management/Rosemount TankGauging service department.

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Message Description Action

Map conflict tank no. Input register no. 6260 Map conflict TMV type

(TMV=Tank Measurement Variable)

Map conflict device 1 Input register no. 6264 Map conflict device 1 TV no.

(TV=Tank Variable)

Map conflict device 2 Input register no. 6268 Map conflict device 2 TV no.

(TV=Tank Variable)

Internal map conflict Input register no. 6272

Input register no. 6262 0: TMV Level 1: TMV Ullage 2: TMV Level Rate 3: TMV Signal Strength 4: TMV Free Water Level 5: TMV Vapor Pressure 6: TMV Liquid Pressure 7: TMV Air Pressure 8: TMV Ambient Temperature 9: TMV Vapor Avg Temperature 10: TMV Liquid Avg Temperature 11: TMV Tank Avg Temperature 12-27: TMV Temp1 - TMV Temp 16 50: TMV Observed Density 51: TMV Reference Density 52: TMV Flow Rate 53: TMV Tank Volume 54: TMV Tank Height 55: TMV Middle Pressure 56: TMV Delta Level 60-64: TMV USER DEF 1 - 5

Input register no. 6266 TV number 0 - 1019 (Level, Ullage, Level Rate, Signal Strength etc.)

Input register no. 6270 TV number 0 - 1019 (Level, Ullage, Level Rate, Signal Strength etc.)

Bit 1: TMV Vapor average temperature Bit 2: TMV Liquid average temperature Bit 3: TMV Tank average temperature Bit 4: TMV Observed Density Bit 5: TMV Reference Density Bit 6: TMV Tank Volume Bit 7: Mult TV Map Bit 8: TMV Internal Map Bit 9: TMV Arithmetic Value

Rosemount 2410

Check that tank measurement variables are mapped to the right source parameters (In TankMaster Winsetup, right-click the ATD device icon associated with the current tank, and click the Properties option. In the 22XX ATD window select the Advanced Parameter Source Configuration tab.)

Contact Emerson Process Management/Rosemount TankGauging service department.

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6.3.3 Error Messages Error messages may be displayed on the Rosemount 2410 integral display

and in the Rosemount Tankmaster program. You also have the option to view Input Register 1002 for an overview of active device errors (see “Diagnostics” on page 6-7 or “Viewing Input and Holding Registers” on page 6-2 for information on how to view diagnostics and various Input registers with TankMaster WinSetup).

For each error message that may appear in Input register 1002, detailed information can be found in Input registers 6100 to 6124 as shown in Table 6-6.

Table 6-6. Error message descriptions

Message Description Action

RAM error Input register no. 6100.

A gauge data memory (RAM) error has been detected during the startup tests. Note: this automatically resets the gauge.

FPROM error Input register no. 6102:

Bit 0: checksum Bit 1: Application version Bit 2: Application checksumz

HREG error Input register no. 6104:

Bit 0: Checksum Bit 1: Limit Bit 2: Version Bit 3: Read Bit 4: Write

SW error Input register no. 6106:

Bit 0: Undefined SW Error Bit 1: Task Not Running Bit 2: Out of stack space Bit 3: Unused RAM access Bit 4: Divide by zero Bit 5: Reset Counter Overflow Bit 15: Simulated SW Error

Contact Emerson Process Management/Rosemount TankGauging service department.

Probably a checksum error in the application software. Try to reprogram the

2410.

Probably a checksum error caused by power failure between a configuration change and CRC update. Reset to factory configuration (see “Loading the Default Database” on page 6-16) and reconfigure the 2410. Use the Reset command before checking the 2410 Error status.

The 2410 SW is having trouble running stable. Switch off the power to the 2410 for at least one minute. Switch power on again. If the problem persists, contact Emerson Process Management/Rosemount TankGauging service department.

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Emerson Process Management 2410 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Section 1 Introduction

1.1 SAFETY MESSAGES

1.2 SYMBOLS

1.3 MANUAL OVERVIEW

1.4 TECHNICAL DOCUMENTATION

1.5 SERVICE SUPPORT For service support contact the nearest Emerson Process

1.6 PRODUCT RECYCLING/DISPOSAL

1.7 PACKING MATERIAL

1.7.2 Energy recovery Products which have served their time may be divided into wood and metal

Section 2 Overview

2.1 INTRODUCTION The Rosemount 2410 Tank Hub collects measurement data and status

2.1.1 Communication The Raptor system supports various communication interfaces between a

2.2 COMPONENTS

2.3 SYSTEM OVERVIEW

2.4 INSTALLATION PROCEDURE

Section 3 Installation

3.1 SAFETY MESSAGES

3.2 INSTALLATION CONSIDERATIONS

3.3 MECHANICAL INSTALLATION

3.3.1 Pipe Mounting

3.3.2 Wall Mounting

3.4 ELECTRICAL INSTALLATION

3.4.1 Cable Entries The Rosemount 2410 electronics housing has four ½ - 14 NPT and two

3.4.2 Power Supply The Rosemount 2410 Tank Hub accepts supply voltage 48 - 240 Vac

3.4.3 Cable Selection for Power Supply

3.4.4 Grounding The housing should always be grounded in accordance with national and

3.4.5 Cable Selection for the Tankbus

3.4.6 Power Budget The Rosemount 2410 Tank Hub delivers 250 mA to the Tankbus. In Smart

3.4.7 Tankbus The Raptor system is easy to install and wire. Devices can be “daisy-chained”

3.4.8 Typical Installations

3.4.9 Cabling for the TRL2/RS485 Bus

3.4.10 Non-IS Connection

3.4.11 Non-IS Terminal Block

3.4.12 IS Connection The IS compartment has a terminal block for connecting the intrinsically safe

3.4.13 Intrinsically Safe Terminal Block

3.4.14 Wiring Diagrams

Section 4 Configuration

4.1 SAFETY MESSAGES

4.2 INTRODUCTION A Raptor system includes a wide range of devices for tank monitoring. It is a

4.3 CONFIGURATION TOOLS

4.4 BASIC CONFIGURATION OF A ROSEMOUNT 2410

4.5 ADVANCED CONFIGURATION

4.6 CONFIGURATION USING TANKMASTER WINSETUP

4.6.1 Installation Wizard

4.6.2 Advanced Configuration

4.6.3 FCU 2160 Configuration

Section 5 Operation

5.1 SAFETY MESSAGES

5.2 INTEGRAL DISPLAY

5.3 START-UP INFORMATION

5.4 ERROR MESSAGES In addition to presenting measurement values, the display can show software

5.5 LED There are three Light Emitting Diodes (LED) on the Rosemount 2410 front for

5.5.2 Error LED In normal operation the Error LED (Red) is turned off. In case a device error

5.6 SPECIFYING DISPLAY VARIABLES

Section 6 Service and Troubleshooting

6.1 SAFETY MESSAGES

6.2 SERVICE This section briefly describes functions which may be useful for service and

6.2.1 Viewing Input and Holding Registers

6.2.2 Editing Holding Registers

Figure 6-1. The 2410 Tank Hub Device Live List window shows devices connected to the tankbus

6.2.4 Configuration Backup

6.2.5 Configuration Recovery

6.2.6 Diagnostics TankMaster WinSetup offers the option to view diagnostic registers for the

6.2.7 Device Software Upgrade

6.2.8 Write Protection A Rosemount 2410 Tank Hub can be write protected to avoid unintentional

6.2.9 Write Protection Switch

6.2.10 Simulation Mode The Simulation Mode function lets you verify communication between a

6.2.11 Testing the Relays

6.2.12 Relay Output Configuration

6.2.13 Loading the Default Database

6.2.14 Logging Measurement Data

6.3 TROUBLESHOOTING

6.3.1 Device Status The current device status is shown in Input Register 1000. You can view the

6.3.2 Warning Messages

6.3.3 Error Messages Error messages may be displayed on the Rosemount 2410 integral display