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Model 225
Sanitary and CIP Toroidal Sensor
Instruction Sheet
PN 51A-225/rev.I
December 2010
SPECIFICATIONS
MODEL
Wetted Materials Temperature Pressure
225-03 PEEK (glass-filled) 230°F (110°C) 200 psig (1480 kPa abs)
225-07 Unfilled PEEK, meets 21CFR177.2415
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266°F (130°C) 200 psig (1480 kPa abs)
225-08 Unfilled PEEK, meets USP Class VI 266°F (130°C) 200 psig (1480 kPa abs)
225-09 Tefzel (unfilled) 230°F (110°C) 200 psig (1480 kPa abs)
INSTALLATION
The sensor may be installed
in either a tank or pipe using
a customer-supplied Triclamp and tee assembly.
The sensor requires a 2-inch
Tri-clamp, a 2-inch type 1
gasket, and a 2-inch tank
ferrule or tee.
Keep at least 1 in. (25 cm)
between sensor and pipe
wall. If clearance is too small,
calibrate the sensor in place.
Ensure that the sensor is
completely submerged in liquid to the flange. Mounting
the sensor in a vertical pipe
run with the flow from bottom
to top is best. If the sensor
must be mounted in a horizontal pipe run, orient the
sensor in the 3 o’clock or 9
o’clock position.
FIGURE 1. Dimensions
For additional information, please visit our website
at www.emersonprocess.com/raihome/liquid/.
WARNING
Before removing the sensor, be absolutely certain
that the process pressure is reduced to 0 psig and
the process temperature is lowered to a safe level!
CAUTION
The wetted sensor materials may not be compatible
with process com position and operating conditions.
Application compat ibility is entirely the
responsi-
bility of the user.
CAUTION
SENSOR/PROCESS
APPLICATION COMPATIBILITY
1
Sensor meets 3A sanitary requirements for sensors and sensor fittings and connections used on milk and milk products
equipment (74-03).
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MODEL 225 INSTALLATION
WIRING
Keep sensor wiring away from ac conductors and high current demanding equipment. Do not cut cable.
Cutting the cable may void the warranty.
FIGURE 2. Wire Functions
FIGURE 3. Wiring 225-54 and 225-56 sensors to Model 1056 and 56 analyzers
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MODEL 225 INSTALLATION
FIGURE 4. Wiring 225-54 and 225-56 sensors to Model 54eC analyzer
FIGURE 5. Wiring 225-54 and 225-56 sensors to Model Xmt-T panel mount transmitter
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MODEL 225 WIRING
FIGURE 6. Wiring 225-54 and 225-56 sensors to Model Xmt-T pipe/wall mount transmitter
FIGURE 7. Wiring 225-54 and 225-56 sensors to Model 1066 transmitter.
RCV B
RCV A
RSHLD
DRV B
225-54
RTN
SENSE
RTD IN
SHLD
CLEAR
WHITE
GREEN
BLACK
GREEN
BLACK
WHITE
DRV A
DSHLD
TB1
TB2
RCV B
RCV A
RSHLD
DRV B
225-56
RTN
SENSE
RTD IN
SHLD
DRV A
DSHLD
CLEAR
WHITE
GREEN
BLACK
GREEN
WHITE
CLEAR
BLACK
CLEAR
BLACK
CLEAR
(NOT USED)
TB1TB2
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MODEL 225 WIRING
FIGURE 8. Wiring 225-54 and 225-56 sensors to Model 5081-T transmitter
FIGURE 9. Wiring sensors through a remote junction box
Wire sensors point to point. For wiring at the analyzer end, refer to the appropriate analyzer wiring diagram. For interconnecting
cable 23294-00, use the 225-54 wiring diagram. For interconnecting cable 23294-04 and 23294-05, use the 225-56 wiring diagram.
PRESENT IN
23294-05 ONLY
AND
PN 23294-04
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MODEL 225 CALIBRATION
CALIBRATION
The nominal cell constant of the Model 225 sensor is
2.7/cm. The error in the cell constant is about ±10%, so
conductivity readings made using the nominal cell constant will have an error of at least ±10%. Wall effects,
discussed below, will likely make the error greater. For
higher accuracy, the sensor must be calibrated.
Wall effects arise from the interaction between the current induced in the sample by the sensor and nearby
pipe or vessel walls. As Figure 11 shows, the measured
conductivity can either increase or decrease depending on the wall material. Because wall effects do not
disappear until the Model 225 sensor is at least 1 inch
(25 mm) away from the nearest wall, wall effects are
present in most installations. Correcting for them is an
important part of calibration.
Conductivity sensors are calibrated against a solution
of known conductivity (a standard) or against a previously calibrated referee sensor and analyzer. If wall
effects are present, calibrating a toroidal sensor with
a standard solution is possible only if the vessel holding the standard has exactly the same dimensions as
the process piping. Model 225 sensors are often
installed in sanitary flange tees, so an appropriate calibration vessel is another tee with blank flanges on the
ends. If removing the sensor from the process piping for
calibration is impractical, calibrate the sensor in place
against a referee sensor and analyzer while both sensors are simultaneously measuring the process liquid.
If this is not practical the sensor can also be calibrated
against the results of a measurement made on a grab
sample.
For more information about calibrating toroidal conductivity sensors, refer to application sheet ADS 43-025
available on the Rosemount Analytical website.
MAINTENANCE
Generally, the only maintenance required is to keep the
opening of the sensor clear of deposits. Cleaning frequency is best determined by experience.
FIGURE 11. Measured conductivity as a function
of clearance between sensor and walls
FIGURE 10. Remote Junction Box (PN 23550-00)
CAUTION
Be sure sensor has been cleaned of process liquid
before handling.
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MODEL 225 TROUBLESHOOTING
TROUBLESHOOTING
TABLE 1.
Temperature Resistance
10°C 103.9 Ω
20°C 107.8 Ω
25°C 109.7 Ω
30°C 111.7 Ω
40°C 115.5 Ω
50°C 119.4 Ω
PROBLEM PROBABLE CAUSE SOLUTION
Off-scale reading Wiring is wrong. Verify and correct wiring.
RTD is open or shorted. Check the RTD for open or short circuits.
See Figure 12.
Sensor is not in process stream. Confirm that the sensor is fully submerged in
the process stream. See installation section.
Sensor is damaged. Perform isolation checks. See Figure 12.
Noisy reading Sensor is improperly installed in the Confirm that the sensor is fully submerged
process stream. in the process stream. See installation section.
Sensor cable is run near high voltage Move cable away from high voltage conductors.
conductors.
Sensor cable is moving. Keep sensor cable stationary.
Reading seems wrong (lower Bubbles are trapped in the sensor, Install the sensor in a vertical pipe run with
or higher than expected) particularly in the toroid opening. the flow against the toroid opening. Increase
flow if possible.
Sensor is not completely submerged in Confirm that the sensor is fully submerged
the process stream. in the process stream. See installation section.
Cell constant is wrong. Wall effects Calibrate the sensor in place in the process
are present. piping. See calibration section.
Wrong temperature correction algorithm Check that the temperature correction is
is being used. appropriate for the sample. See analyzer
manual for more information.
Temperature reading is inaccurate. Disconnect the RTD leads (Figure 12) and
measure the resistance between the in and
common leads. Resistance should be close
to the value in Table 1.
Slow temperature response to sudden Use an RTD in a metal thermowell for
changes in temperature. temperature compensation.
Sluggish response Sensor is installed in a dead area in the Move sensor to a location more representative
piping. of the process liquid.
Slow temperature response to sudden Use an RTD in a metal thermowell for
changes in temperature. temperature compensation.
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FIGURE 12. Resistance check. Disconnect leads from analyzer before measuring resistances.
Credit Cards for U.S. Purchases Only.
The right people,
the right answers,
right now.
ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE
http://www.raihome.com
Specifications subject to change without notice.
Emerson Process Management
2400 Barranca Parkway
Irvine, CA 92606 USA
Tel: (949) 757-8500
Fax: (949) 474-7250
http://www.raihome.com
© Rosemount Analytical Inc. 2010
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